Acer Supra 2040PD Operation Manual Download Page 45

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818~2040 PD

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5-17

5.7.3 SURFACE GRINDING PROBLEM ANALYSIS

Surface grinding defects and causes are shown on below table:

Surface grinding defects and causes

DEFECT CONDITIONS

CAUSES

Burning or

grid pattern

Workpiece

poor finish

Chattering

mark

Scratch

Grinding

wheel

smooth

Grinding

wheel

clogged

Workpiece

not parallel

Workpiece

not parallel

Workpiece

slip on chuck

‧

Machine operation

Coolant dirted

╳

Insufficient coolant amount

╳

Incorrect coolant

╳

Chuck is dirted or has burrs

╳

Insufficient holding force

╳

Poor holding

╳

Workpiece slip on chuck

╳

Diamond is dulled

╳

Grinding wheel is dressed too

fine

╳

Too long grinding travel

╳

Guard is loosened

╳

‧

Grinding wheel

Grains are too fine

╳

Grinding wheel structure is

too tight

╳

Bonding is too hard

╳

Bonding is too soft

╳

‧

Machine setup

Incorrect chuck position

╳

Diamond is loosened or

broken

╳

No magnetic force on chuck

╳

vibration

╳

‧

Workpiece condition

Heat treatment stress

╳

Too thin

╳

Summary of Contents for Supra 2040PD

Page 1: ...uring Inc No 101 Lane 506 Seng Karng District Taichung City Taiwan Tel 886 4 2520 4120 Fax 886 4 2520 4123 CA Springwood Industrial Inc 1062 N Kraemer Place Anaheim CA 92806 USA Tel 714 632 9701 Fax 714 632 9730 NJ Klim Industrial Inc 244 N Randolphville Rd Piscatawa NJ 08854 USA Tel 732 752 9100 Fax 732 752 9101 Revised 7 29 11 ...

Page 2: ...ACHINE 4 1 4 2 ADJUSTING MACHINE LEVELING 4 2 4 3 INSTALLING HYDRAULIC SYSTEM FOR LONGITUDINAL FEED 4 3 4 4 INSTALLING COOLANT SYSTEM 4 4 4 5 E L E C T R I C W I R I N G 4 6 CHAP 5 GRINDING OPERATION 5 1 MOUNTING DISMANTLING AND BALANCING GRINDING WHEEL 5 1 5 2 MOUNTNG WORKPIECE 5 5 5 3 SURFACE GRINDING 5 7 5 4 WORKPIECE SIDE SURFACE GRINDING 6 9 5 5 VERTICAL SURFACE GRINDING 5 12 5 6 ANGULAR SURF...

Page 3: ...818 2040 PD CHAP 6 MACHINE MAINTENANCE 6 1 N O T I C E S 7 1 6 2 HYDRAULIC SYSTEM 7 1 6 3 LUBRICATION SYSTEM 7 3 6 4 ELECTRIC CONTROL SYSTEM 7 5 6 5 PERIODIC MAINTENANCE 7 6 ...

Page 4: ...c chuck or table 1 8 When adjusting the coolant nozzle make sure the power source has been turned off 1 9 Periodically replace the slideways lubrication oil that ensures the machine accuracy and service life 2 NOTICES FOR USE OF GRINDING WHEEL 2 1 The normal spindle rotating direction is clockwise 2 2 Before using a grinding wheel it is requested to perform balancing calibration on the grinding wh...

Page 5: ...aped to ensure smooth movement and high accuracy 3 Rigid Casting Parts All structural parts of the machine are manufactured from high quality cast iron tempered for stress relief This combined with rib reinforcement in the casting parts to upgrade structural rigidity 4 Oversized Column And Base The oversized column and base feature increased stability and rigidity The column interior is reinforced...

Page 6: ...0HPx6P Cross travel of saddle Handwheel per graduation mm 0 02 Automatic feed mm 0 001 0 05 Step feed mm 0 001 Rapid elevation speed Approx 250mm min Slow elevation speed Approx 6mm min Running speed 60HZ 3450 R P M 50HZ 2850 R P M Vertical feed of wheelhead Motor HP 2 0 Outside diameter mm 203 Width mm Standard 12 7mm Max 19mm Standard grinding wheel Bore mm 31 75 Hydraulic drive Motor horsepower...

Page 7: ...dle Handwheel per graduation mm 0 02 Automatic feed mm 0 001 0 05 Step feed mm 0 001 Rapid elevation speed Approx 150mm min Slow elevation speed Approx 6mm min Running speed 50 60HZ 2850 3450R P M 50 60HZ 1450 1750R P M Vertical feed of wheelhead Motor HP 3 0 5 0 Outside diameter mm 203 305 Width mm Standard 12 7 Max 19 31 75 Standard grinding wheel Bore mm 31 75 76 2 Hydraulic drive Motor horsepo...

Page 8: ...m 0 02mm 0 001mm 0 05mm 0 001mm 150mm min 6mm min 60HZ 1750R P M 50HZ 1450R P M Standard 5HP Optional 7 5HP 10HP 355mm 50mm 127mm 3 0HPx6P 370W 1 4 HP x 6P 2950x1970x2050 3550x1970x2050 3290x2200x2050 4020x2200x2050 3020 3330 3400 4000 3520 3700 4000 4500 9HP Spindle motor 5HP 11 5HP Spindle motor 7 5HP 14HP Spindle motor 10HP 2500x2290x2220 2780x2290x2220 2780x2290x2220 3250x2290x2220 The machine...

Page 9: ...andwheel per revolution mm 0 02mm Handwheel per graduation mm 0 001 0 005mm Automatic feed mm 150mm min Step feed mm 6mm min Rapid elevation speed Approx 1mm Vertical feed of wheelhead Slow elevation speed Approx 0 005mm Running speed 60HZ 1750rpm 50HZ 1450rpm Spindle motor Motor HP Standard 7 5HP Outside diameter mm 355mm Width mm 50mm Standard grinding wheel Bore mm 127mm Hydraulic drive Motor h...

Page 10: ...Column 10 Saddle 2 Grinding wheel guard 11 Cross movement handwheel Z axis 3 Grinding wheel 12 Cross travel regulation knob 4 Coolant nozzle 13 Operation panel 5 Column lubrication 14 Longitudinal speed control handle 6 Splash guard optional 15 Electrical cabinet 7 Table 16 Base 8 Longitudinal travel adjustment 17 Hydraulic power unit 9 Longitudinal movement handwheel ...

Page 11: ...e 10 Table 2 Hydraulic power unit 11 Longitudinal movement handwheel 3 Spindle head 12 Cross movement regulation knob 4 Grinding wheel guard 13 Base 5 Longitudinal travel speed regulation valve 14 Column 6 Operation panel 15 Movable splash guard 7 Grinding wheel 16 Gross movement handwheel 8 Splash guard 17 Electrical cabinet 9 Longitudinal movement regulation knob ...

Page 12: ...040 PD ___________________________________________________________________________ 2 8 2 4 SPACE OCCUPATION OF MACHINE 2 4 1 MODEL 818PD MODEL A B C D E F G H I 818PD 1730 1355 720 1960 700 1020 270 280 860 ...

Page 13: ...values shown on the table below MODEL A B C D E F G H I 1020PD 1700 1500 1065 2340 760 950 350 345 1037 1224PD 1800 1555 1065 2665 760 950 365 385 1087 1428PD 1940 1920 1315 2950 1050 950 410 430 1240 1436PD 1940 1920 1315 3600 1050 950 410 430 1240 1632PD 1940 2185 1500 3290 1050 950 490 535 1520 1640PD 1940 2185 1500 3980 1450 950 490 535 1520 2040PD 2120 2185 1500 4210 1580 990 435 640 1670 Uni...

Page 14: ...___________________ 2 10 2 5 GRINDING CAPACITY 2 5 1 818 PD PD MODEL 818 1 Max width of grinding 228mm 2 Max height of grinding 358mm 3 Max table travel 515mm 4 Max table load 202Kg 5 Magnetic chuck sizes mm 200x450 A Outside width of table 275mm B Width of table 212mm ...

Page 15: ...ax width of grinding 281mm 308mm 2 Max height of grinding 397mm 427 5mm 3 Max manual travel of table 620mm 730mm 4 Max table load 280Kg 310Kg 5 Magnetic chuck sizes mm 250mm X 500mm 300mm X 600mm B Grinding wheel thickness 19mm 34mm C Width of table surface 250mm 300mm D Outside width of table 345mm 385mm NOTE The maximum table load does not include the magnetic chuck weight ...

Page 16: ...x height of grinding 450mm 450mm 450mm 450mm 552 5mm 3 Max table travel 830mm 1000mm 930mm 1100mm 1100mm 4 Max table load 346Kg 379Kg 420Kg 428Kg 465Kg 5 Magnetic chuck sizes mm 300x700 300x900 400x800 400x1000 500x1000 A Outside width of table 430mm 430mm 535mm 535mm 640mm B Width of table surface 305mm 305mm 406mm 406mm 508mm NOTE The maximum table load does not include the magnetic chuck weight...

Page 17: ...___________ 2 13 2 6 ACCESSORIES STANDARD ACCESSORIES 1 Tool box with tools 1set 2 Wheel extracting nut 1set 3 Balancing bar 1pc 4 Grinding wheel 1pc 5 Wheel flange 1set 6 Small paint can One can each 7 Diamond dresser 1pc 8 Automatic lubrication system 1set 9 Coolant wiper 1pc ...

Page 18: ...parts of the machine are completely fixed 1 The L shaped pieces are applied for fixing between the table and saddle The saddle is also fixed to base by using the fixing pieces Fixing method is illustrated on the below figure 2 Once the machine is moved to a proper location you need to remove all fixing blocks Store these fixing pieces at a proper location for use in the future MODEL 818PD ...

Page 19: ...achine for reference MODEL 818 SERIES 1020 SERIES 1224 SERIES 1428 SERIES WEIGHT kgs 3520 3600 3700 3520 MODEL 1436 SERIES 1632 SERIES 1640 SERIES 2040 SERIES WEIGHT kgs 3700 4000 4500 5200 2 When applying a hoist for lifting the machine make sure its loading capacity must exceed the weight shown on above table 3 The loading capacity of the steel wires to be used for lifting must exceed the weight...

Page 20: ... safety 3 2 2 LIFTING UNPACKED MACHINE 1 When applying a hoist for lifting the machine make sure its loading capacity must exceed the weight shown on above table 2 The loading capacity of the steel wires to be used for lifting must exceed the weight shown on above table Also checking if the steel wires are damaged or not 3 Below table also shows the weight of the machines for reference MODEL 818 S...

Page 21: ...tention to machine leveling and balance 7 During lifting please always take care of safety 3 3 MOVING MACHINE BY FORKLIFT 3 3 1 MACHINE PACKED BY CRATE 1 The gravity of the machine is marked on the crate When lifting the packed machine by using a forklift make sure the gravity is located at the center If you move the machine from the side make sure the forks must exceed the gravity by 50cm 2 The p...

Page 22: ...hine stability and its gravity balance 3 3 2 LIFTING UNPACKED MACHINE 1 The loading capacity of the lifting equipment must exceed the machine weight It is suggested to keep lifting height not exceed 12cm from the floor 2 The machine should be properly positioned on a forklift shown as above figure Make sure the machine base must be well supported by the forks and is stable enough 3 For machine wei...

Page 23: ...RIES 1428 SERIES Length mm 1960 2340 2670 2950 Width mm 1360 1500 1560 1970 Height mm 1730 1700 1800 1940 MODEL 1436 SERIES 1632 SERIES 1640 SERIES 2040 SERIES Length mm 3600 3290 3980 4210 Width mm 1970 2200 2200 2200 Height mm 1940 1940 1940 2120 4 1 2 REMOVE FIXING BLOCKS ON MACHINE Once the machine is moved to the work site it is requested to remove all fixing blocks Store these fixing blocks ...

Page 24: ...ndicated on the level gauge B See below figure b 3 Adjust the leveling screw 1 until the leveling condition reaches within 0 02 1000mm indicated on the level gauge A See below figure a 4 Check again if the leveling condition indicated on the level gauges A B are within 0 02 1000mm See below figure a 5 Tighten the nut 6 on the leveling screws 1 4 5 as shown on below figure c 6 Tighten the two auxil...

Page 25: ...acity Oil level reaches to 3 8 4 5 position of D 4 3 2 NOTICES 1 The hydraulic oil tank capacity is 66 liters 818PD and 135 liters 1020 2040PD 2 Once the machine is used 8 hours running time per day replace oil after the first 3 months Afterwards replace oil every half year 3 Periodically check the pump pressure on the hydraulic power unit Normal pressure should be kept in the range of 11 14kg cm2...

Page 26: ...M ON 818PD SERIES See Fig below 1 Install the coolant tank at the left lower side of the machine Fit the coolant hose A to the coolant return hole on the coolant tank 2 Connect one end of the coolant inlet hose B to the coolant tank and hold another end of the hose through the back side of the machine then connect it to the coolant nozzle on the grinding wheel guard ...

Page 27: ...ation safety and without harm to personnel health b Select correct grinding fluid depending on workpiece material and grinding wheel type to achieve the best grinding effect Consult your local oil supplier c Mixing ratio of grinding oil and water may vary with different suppliers Such information can be obtained from oil supplier Normally the mixing ratio of grinding oil to water is 1 25 40 d Fill...

Page 28: ...tem should be connected to a socket marked with located at the back side of the electrical cabinet c It s a power wire for magnetic chuck d These are main power wires of the machine which should be connected to correct voltage of power source It is requested to check if the power wires are connected to the correct terminals e After power wires have been connected turn power switch on for checking ...

Page 29: ...e spindle taper surface and the tapered hole of the flange Fit the grinding wheel to the spindle then tighten the grinding wheel lock nut A by turning it counter clockwise Use an wrench for slight tightening without need of forced tightening because the grinding wheel lock nut A will tighten further when the spindle is running clockwise 3 Before removing the grinding wheel with flange you need to ...

Page 30: ...te direction of W Turn the grinding wheel 90º and check again which position of W and C is heavier 4 Fit two balancing pieces K at the equiangular positions a with same circumference as C 5 Turn the grinding wheel until the C and W points are in a leveling condition then check which position is heavier If position W is heavier adjust the two balancing pieces K with equiangular method toward C posi...

Page 31: ...resser should be mounted to align with the spindle center with a 5 10 tilting angle If the diamond dresser become dull you can turn the diamond dresser 90 for use If it becomes dull again you can turn it 90 for use shown as figure below 3 Do not dress the grinding wheel too much at a time The correct dressing method is starting dressing from the center of grinding wheel 4 Suggested dressing speed ...

Page 32: ...2A40HI8V40W1A WA46H8VA 93A46I8AV217 Remark Above table only shows partial brands for reference GRINDING WHEEL SELECTION CONDITIONS 1 The abrasive type should meet workpiece material 2 The workpiece surface roughness is determined by grain size For example grain sizes 46 60 80 100 120 150 and 200 etc The bigger grain size the finer surface finish with smoother effect 3 For grinding hard workpiece a...

Page 33: ...demagnetized the workpiece will return to the wrapped condition 7 Shift the handle to the connect position for increasing magnetism 8 Try to manually move the workpiece held by the chuck to check if it is held on the chuck securely 5 2 2 THIN WORKPIECE A Use of the connecting plate The thin workpiece is normally hold by a magnetic conductive block As a thin workpiece may be distorted by the powerf...

Page 34: ... magnetism 4 Check if the workpiece is held securely of not B MOUNTING SHORT WITH SMALL WORKPIECE If a short with small workpiece can t rest on three magnetic inserts of the magnetic chuck it may result in insufficient holding In this case it is necessary to place a steel parallel strip or parallel block with thinner than the workpiece against the workpiece side for support It prevents workpiece f...

Page 35: ...wn below I Adjust cross feed amount Normal grinding amount is 0 075mm 1 25mm J Manually adjust table until there is a 3mm overlap between the workpiece side and the grinding wheel edge shown as left figure below 圖 B t 圖 C 砂輪與工作物邊側重疊約 3mm Grinding wheel overlap with workpiece side about 3mm Grinding wheel moves 25mm over workpiece at each end K Start the grinding machine running Carefully lower the...

Page 36: ...SURFACE GRINDING ON A WORKPIECE After the first surface grinding has been finished you may use this surface as a reference plane for grinding the parallel surface If the grinding machine condition is unchanged the parallel surface can be fast and accurately ground to your desired size Grinding procedures are shown as below A After the first surface of workpiece grinding has been finished turn the ...

Page 37: ...or clamping the ground surfaces for performing grinding operations This may ensure accurate squareness If the workpiece is not so big two adjacent surfaces can be ground with one setup B Clamping workpiece by angle plate 1 Remove all burrs on the workpiece 2 Thoroughly clean the magnetic chuck and the angle plate 3 Place a thin paper on the magnetic chuck which size is slightly bigger than the ang...

Page 38: ...orkpiece completely feed through the rotating grinding wheel Try to find the highest point on the workpiece Once the highest point is found raising the grinding wheel again about 0 125mm H Grind the side surface of workpiece until all cutting marks have been completely ground out Suggested coarse grinding depth each time is 0 075mm 0 175mm and fine grinding depth is 0 0125mm 0 025mm I Once the fir...

Page 39: ...If the workpiece thickness is less than 25mm its length cannot rest on 3 polarities It requires additional support to prevent workpiece displacement during grinding shown as below right figure Place the ground side surface on the magnetic chuck Place an angle plate on the chuck with height lower than the workpiece If the angle plate is too high place a square block or parallel strip under the work...

Page 40: ...g when a straight grinding wheel is employed the side of grinding wheel should be cut to concave shape from its circumference to the flange This is so called as undercut which provides clearance in vertical surface grinding shown as below left figure With the undercut the workpiece may feed to the grinding wheel side without binding and no displacement of workpiece on the magnetic chuck 5 5 4 RELI...

Page 41: ...oss feed of table with 0 0125mm at each pass L If required use a strip dresser to slightly dress the side of grinding wheel M Perform fine grinding until your desired size is achieved The table feed amount per pass is about 0 0025 0 0075mm N Before removing workpiece from the chuck you should check the grinding size again 5 6 ANGULAR SURFACE GRINDING 5 6 1 ANGULAR SURFACE GRINDING METHODS There ar...

Page 42: ... such device is not suggested E ADJUSTABLE ANGULAR VISE It is used for clamping workpiece for angular grinding The vise base is equipped with a chain allowing for tilting 0º 90º F UNIVERSAL ANGULAR VISE It permits swiveling and tilting to create a complex angle When performing a simple angle grinding it is requested to swivel the vise base to the 0º position before clamping the workpiece 5 6 3 DRE...

Page 43: ...traight grinding wheel face is same as that of common surface grinding Dressing the grinding wheel face to a desired angle according to following procedures a Mount the workpiece on a magnetic chuck or another clamping device b Move the saddle of grinding machine so that the workpiece is positioned under the grinding wheel angular face c Tighten the saddle securely which may avoid displacement dur...

Page 44: ... clogged smooth and chattering REMEDY To balance true and sharpen the grinding wheel The machine installation location should be isolated from the external vibrating source IRREGULAR SCRATCH MARKING OR FISHTAIL MARKING CAUSES Dusts contained in coolant Dusts drop from the grinding wheel guard Insufficient coolant Dusts drop from the chuck when removing the workpiece REMEDY Clean inside and outside...

Page 45: ...llel Workpiece not parallel Workpiece slip on chuck Machine operation Coolant dirted Insufficient coolant amount Incorrect coolant Chuck is dirted or has burrs Insufficient holding force Poor holding Workpiece slip on chuck Diamond is dulled Grinding wheel is dressed too fine Too long grinding travel Guard is loosened Grinding wheel Grains are too fine Grinding wheel structure is too tight Bonding...

Page 46: ...00 305 355 125 150 125 150 32 38 32 38 255 13 16 19 25 50 80 76 20 355 32 38 50 127 00 405 405 125 150 125 150 32 38 32 38 Grinding Wheel Standard Specif Workpiece Material 305 13 16 19 25 76 20 127 0 0 405 32 98 50 127 00 203 30 For pottery shape the bond type should increase by one grade S C S CK SF SNC SK Raw material 19A46K8V WA46K8V 19A36K8V WA36K8V 19A30J8V WA30J8V Quenched material same as ...

Page 47: ...lecting a grinding wheel for deep cutting with low speed feed ABRASIVE TYPE Use high hardness and semi brittle abrasive For high alloy tool steel it is suggested to use the GC abrasive with high hardness that reduces wear and extends service life GRAIN SIZE Grain size can be finer by 2 grade when comparing with that of general surface grinding BOND TYPE Normally an extra soft bond type is suggeste...

Page 48: ...steel SKD SKH raw materials RA 60 E 14 V 51P P10 High alloy steel SKD SKH quenched DA 46 H 10 V 99P P10 NOTE 1 DA 46 H 12 V 99P P10 DA 46 G 13 V 99P P10 DA 80 C 15 V 51P P10 Extra hard alloy GC 120 5D 13 V 99P P10 Magnetic alloy Sendust GC 120 E 12 V 99P P10 Sintered alloy Iron series PA 80 C 15 V 51P P10 General steel raw material WA 60 F 14 V 51P P10 General steel quenched WA 80 D 15 V 51P P10 R...

Page 49: ...suction device Do not use compressed air 4 Periodically check if any wire is loosened 5 Check the machine leveling at least once a year 6 During operation in case any abnormal noise occurs stop the machine immediately and check problem 7 Everyday before starting the machine it is requested to check lubrication oil amount and hydraulic oil amount 8 Be sure to implement periodic maintenance Periodic...

Page 50: ... achieve an consistency If impact force is still too much you may directly adjust the screw D 4 C1 C2 These have been properly tested and adjusted before shipment Do not adjust them except a high low speed function in a single direction is required 6 2 2 NOTICES 1 Use only the correct hydraulic oil and make sure oil is clean enough to ensure normal operation performance of the machine 2 For a new ...

Page 51: ...SYSTEM 6 3 1 LEGEND OF LUBRICATION SYSTEM 6 3 1 1 LEGEND OF 818PD SERIES LUBRICATION SYSTEM A Vertical feed slideways and elevating screw lubrication on column B Cross feed screw lubrication C Table longitudinal and cross feed slideways lubrication D Oil drain port E Oil flow regulation valve Oil distributor ...

Page 52: ...brication oil hose for vertical feed slideways B Lubrication oil hose for elevating screw and transmission gears C Lubrication oil hose for table slideways and saddle slideways D Lubrication oil pump E Oil sight gauge F Oil drain port G Lubrication oil hose for cross feed screw H Oil distributor I Oil inlet port for cross feed screw manual lubrication ...

Page 53: ...l 32 5 SHELLTONNA S 32 6 BPMACCURATD 32 6 3 4 MANUAL LUBRICATION OILBRANDSAND GRADES 1 ESSO FEBIS K68 2 MOBILVACTRA2 3 SHELLTONNAS68 6 3 5 LUBRICATION INDICATION LAMPS ON CONTROL PANEL A When lubrication indication lamps light on it means lubrication oil supply is normal B If indication lamp does not light on it may be caused by following factors 1 Lubrication pump does not start 2 Insufficient oi...

Page 54: ... key switchandbutton worksnormallyor not 3A Check ifhydraulicoil amount issufficient or not Replace oilevery3 monthsto half year 3B Replace manual lubrication oil every two weeks to one month 4 Check ifcoolantof thecoolerissufficient ornot 5 Check ifthe machine iscleanornot 6 Check ifthe magnetic chuck surfaceisplainornot 7 During the machineis running check if thereisanyabnormal condition ornoise...

Page 55: ...ACER HIGH PRECISION SURFACE GRINDER CONTROL SYSTEM OPERATION MANUAL MODEL Supra 818PD Supra 2040 PD ...

Page 56: ... 1 VALUE SETTING KEYPAD WINDOW 18 3 2 PASSWORD INPUT KEYPAD WINDOW 18 3 3 PASSWORD LIST MANAGEMENT WINDOW 18 3 4 SYSTEM TIME DATE SETTING WINDOW 18 3 5 SCREEN CONTRAST BRIGHTNESS WINDOW 18 CHAP 4 FUNCTION DESCRIPTION ON SCREEN 19 4 1 HOMEPAGE MAIN MONITORING DISPLAY 19 4 2 DESCRIPTION FOR Y AXIS GRINDING TRAVEL DATA DISPLAY 23 4 3 DESCRIPTION OF ERROR MESSAGE DISPLAY 24 4 4 DESCRIPTION OF MACHINE ...

Page 57: ...818 2040PD 3 CHAP 1 CONTROL PANEL OPERATION 1 1 LAYOUT OF CONTROL PANEL ...

Page 58: ...818 2040PD 4 1 2 MAIN DISPLAY AND BUTTON NUMBERS ON CONTROL PANEL ...

Page 59: ...818 2040PD 5 1 3 GRINDING SETTING DISPLAY AND BUTTON NUMBERS ...

Page 60: ... motions can be performed 1 Hydraulic drive longitudinal feed by using key 24 2 Spindle drive by using key 22 3 Automatic continuous cross feed The regulators 20 and 21 are used for controlling feed speed 4 Automatic downfeed grinding and spark out grinding It performs downfeed motion at the front and rear fixed position and performs coarse grinding according to the value shown on the display 34 W...

Page 61: ... are used for controlling feed speed 4 Automatic downfeed grinding and spark out grinding It performs downfeed motion at the front and rear fixed position and performs coarse grinding according to the value shown on the display 34 When the current value shown on the display 33 reaches the setting value shown on the display 42 the machine will then perform fine grinding according to the value shown...

Page 62: ...or elevation control 6 The key 7 is used for raising control 7 The keys 9 10 are used for intermittent downfeed 2D ZERO SET FOR Y AXIS POSITION COORDINATE VALUE 1 Zero set for Y axis position coordinate value Set value on the display 33 at 0 2 This mode is used only for following motions 1 Hydraulic longitudinal movement 2 Cross movement controlled by handwheel 2E MANUAL SLOT GRINDING 1 When the 4...

Page 63: ...ter automatic grinding the spindle may raise to a fixed position according to the value set by the display 41 4 Once the downfeed amount reaches the value shown on the display 43 the machine will perform intermittent spark out grinding according to the value shown on the display 36 2 2 Other auxiliary control 4 The key 7 is used for controlling slow raising 5 The keys 9 10 are used for intermitten...

Page 64: ...t means selecting working mode is being executed 4 WORKING MODE EXECUTION STOP KEY 1 To stop working 2 When the red lamp lights on it means working stop 5 RAPID RAISING KEY 1 For quickly moving the spindle head Y axis upward 2 When the blue lamp lights on it means the key 5 is allowed to execute its function 3 When the blue lamp flashes it means rapid raising is executing 6 RAPID LOWERING KEY 1 Fo...

Page 65: ... flashes it indicates the motions shown as below are performing A Moves inward at high speed B Automatic jog move inward function 12 RAPID TRAVERSE KEY FOR SADDLE MOVES OUTWARD 1 When this key is pressed the saddle will move outward at a high speed 2 Press this key for 2 seconds to force the saddle to change direction Used in automatic jog feed 3 When the orange lamp lights on it means the key 12 ...

Page 66: ... CE approved model start the hydraulic system then start the grinding wheel running 2 When the indication lamp lights on it means the spindle is running Care should be taken for safety and prevent your head hands and body from touching the running grinding wheel 23 SPINDLE STOP KEY 1 Press this key for stopping spindle 2 When the indication lamp lights on it means the spindle stop 24 LONGITUDINAL ...

Page 67: ...p does not light on it means magnetism release is finished 29 MAGNETISM REGULATOR When the selection switch 30 is set at magnetizing position the workpiece will be sucked by the setting magnetism Turn the regulator clockwise for increasing magnetism A workpiece with bigger area requires less suction force A workpiece with smaller area requires more suction force Use your hand to push the workpiece...

Page 68: ...itoring current wheel spindle speed 33 Y AXIS VERTICAL AXIS CURRENT VALUE DISPLAY For displaying current spindle position value 34 Y AXIS COARSE GRINDING DOWNFEED SETTING VALUE When Y axis vertical axis performs automatic downfeed it provides downfeed value setting at each time at coarse grinding position 35 Y AXIS FINE GRINDING DOWNFEED SETTING VALUE When Y axis vertical axis performs automatic d...

Page 69: ...rinding it provides target point setting value for workpiece to be ground 41 SPINDLE HEAD AUTOMATIC RAISING POINT SETTING VALUE When Y axis vertical axis performs automatic grinding the spindle will automatically downfeed until the current value shown on the display 33 reaches the setting value shown on the display 40 Then the machine will perform spark out grinding according to the times set on t...

Page 70: ...utput signal conditions providing the maintenance personnel a diagnosis reference 48 SYSTEM PARAMETER SETTING DISPLAY When this key is pressed the screen will change to the system parameter setting display which includes various functions such as operator parameter system management parameter setting password list system date time setting and screen brightness adjustment etc All functions on this ...

Page 71: ...NO KEY FUNCTION KEY FUNCTION DESCRIPTION 1 Y AXIS GRINDING DATA SETTING DIPSLAY 1 This key is valid on the main monitoring display 2 This display provides various settings such as target point raising point allowance for fine grinding intermittent spark out grinding amount and grinding start point etc ...

Page 72: ...ers setting password list system time and date and brightness adjustment etc 5 PAGE UP 1 This key is valid on similar function displays 2 Press this key for changing to the previous page This key is invalid for the first page 6 PAGE DOWN 1 This key is valid on similar function displays 2 Press this key for changing to the next page This key is invalid for the last page 7 RETURN TO HOME PAGE OR MAI...

Page 73: ...ring communication During accessing data Alarm indication lamp Red lamp flashes Alarm is occurring 10 TFT LCD SCREEN For displaying various functions displays operation display area 2 2 FUNCTION DESCRIPTION ON MONITOR OUTLOOK BACK SIDE NO FUNCTION NO FUNCTION ...

Page 74: ...USB Host 3 COM2 RS 232 RS 422 RS 485 Support communication status indication lamp 8 Sound output port 4 COM1 RS232 9 Battery memory card cover 5 USB Client CHAP 3 DESCRIPTION OF AUXILIARY DISPLAYS 3 1 VALUE SETTING KEYPAD WINDOW 3 2 PASSWORD INPUT KEYPAD WINDOW 3 3 PASSWORD LIST MANAGEMENT WINDOW 3 4 SYSTEM TIME DATE SETTING WINDOW ...

Page 75: ...818 2040PD 21 3 5 SCREEN CONTRAST BRIGHTNESS WINDOW ...

Page 76: ...818 2040PD 22 CHAP 4 FUNCTION DESCRIPTION ON SCREEN 4 1 HOME PAGE MAIN MONITORING DISPLAY 單元一單元二單元三 UNIT 3 UNIT 1 UNIT 2 UNIT 4 UNIT 5 ...

Page 77: ...ordinate on the window and open a numeric keypad window for directly entering or changing the current coordinate value 3 Y axis travel target point 4 The distance between the Y axis current position and the target point MAIN MONITORING DISPLAY UNIT 2 NO DISPLAY UNIT DESCRIPTION 1 or and Coarse grinding setting status display 2 or and Fine grinding setting status display 3 or and Intermittent spark...

Page 78: ...ta setting 02 Error message record display 03 Machine I O status monitoring 04 System parameter management setting 05 or Z axis lock status display lamp 06 or Automatic grinding status display lamp 07 or System malfunction display 08 System time MAIN MONITORING DISPLAY UNIT 4 NO DISPLAY UNIT DESCRIPTION 01 For inch unit this regulator is used for setting coarse grinding feed value on Y axis ...

Page 79: ...xis 4 2 DESCRIPTION FOR Y AXIS GRINDING TRAVEL DATA DISPLAY Enter from NO DISPLAY UNIT DESCRIPTION 1 Press the red column for setting the target point to be ground 2 Press the blue column for setting the start point 3 Press the yellow column for setting the allowance for fine grinding 4 Press the green column for setting the intermittent spark out grinding ...

Page 80: ...IPTION OF ERROR MESSAGE DISPLAY Enter from NO DESCRIPTION FUNCTION DESCRIPTION 1 Error message code The error message number corresponds to the error message 2 Error occurring time It indicates the error occurring time 3 Error message content The error message contents provide operator convenience in repair 4 Reset In case error message displayed and problem has corrected you need to press the RES...

Page 81: ... Y47 All together 5 pages 3 Function description Each output signal corresponds to its function device or coil NO DESCRIPTION FUNCTION DESCRIPTION 1 Lamp numbers These are machine I O monitoring lamp numbers When external function switch and push button signals are conducted the green lamp lights on If not conducted the red lamp lights on 2 Input signal point These are input signal points X00 X07 ...

Page 82: ...818 2040PD 28 4 5 SYSTEM PARAMETER Enter from 4 5 1 OPERATOR ...

Page 83: ...818 2040PD 29 SYSTEM MAINTENANCE PERSONNEL ...

Page 84: ...818 2040PD 30 4 5 2 SETTING PASSWORD TABLE ...

Page 85: ...818 2040PD 31 4 5 3 SYSTEM DATE TIME ...

Page 86: ...818 2040PD 32 4 5 4 ADJUSTING CONTRAST BRIGHTNESS ...

Page 87: ...SB 5 1 2 DESCRPTION OF DISPLAY COPY 1 Enter into user man agent display at first operator system parameter setting keep relay set user display then copy display to USB 0 cancel 1 use This function is set at 1 The parameter is controlled by password 2 Insert the USB into the USB HOST position located at the back side of the control Change the screen to the display to be copied and then press the le...

Page 88: ...818 2040PD 34 5 2 SCREEN DISPLAYS 5 2 1 HOME PAGE 5 2 2 GRINDING MAIN MONITORING DISPLAY 5 2 3 Y AXIS GRINDING DATA SETTING DISPLAY ...

Page 89: ...818 2040PD 35 5 2 4 ALARM MESSAGE DISPLAY 5 2 5 MACHINE I O MONITORING DISPLAY INPUT 7 PAGES 5 2 6 MACHINE I O MONITORING DISPLAY OUTPUT 5 PAGES ...

Page 90: ...818 2040PD 36 5 2 7 SYSTEM USER MANAGEMENT DISPLAY 5 2 8 SYSTEM DATA SETTING KEEP SET USER DISPLAY 5 2 9 SYSTEM DATA SETTING MACHINE TIME PARAMETER DISPLAY ...

Page 91: ...818 2040PD 37 5 2 10 SYSTEM DATA SETTING KEEP SET SYSTEM DISPLAY ...

Page 92: ...2 MPG handwheel enable button X22 4 Hydraulic motor stop button X13 Z axis driver abnormal X23 4 Hydraulic motor stop button X14 MPG handwheel A phase signal X24 4 Coolant motor start button X15 MPG handwheel B phase signal X25 4 Coolant motor stop button X16 Y axis stepping motor continuing relay ON X26 4 Magnetic chuck magnetizing selection switch X17 Spare Z axis servo motor continuing relay ON...

Page 93: ...axis _ slow raise lamp Y40 Grinding spindle running Running lamp Y11 Y axis _ 1u downfeed lamp Y41 Hydraulic motor running Running lamp Y12 Y axis _ jog downfeed lamp Y42 Coolant motor running Running lamp Y13 Z axis _ rapid traverse forward lamp Y43 Y axis _ Stepping motor continuing relay Y14 Z axis _ rapid traverse backward lamp Y44 Y axis _ Rapid raise motor running Y15 Z axis _ slow move forw...

Page 94: ...it switch Or check if the limit switch work normally or not After check reset it 008 Z axis backward limit switch is touched Move Z axis forward Check if Z axis backward limit switch is touched or not If touched manually move Z axis forward to leave from the limit switch Or check if the limit switch works normally or not After check reset it 009 Z axis forward direction change proximity sensor is ...

Page 95: ...es will become valid When new system parameter setting is finished it is necessary to turn power off then turn on again so that the setting parameter will become valid 110 Y axis reaches top limit and can t raise further When the message displays it means Y axis has reached the top limit which can t raise further manually When this occurs move Y axis down 111 Grinding data is set incorrectly Raisi...

Page 96: ...RNING PARAMETERS TO DEFAULT SETTING DISPLAY 1 Set mode selection at Y 0 2 Turn the magnetic chuck selection switch to middle position no demagnetization and no magnetization 3 Keep pressing on the buttons for 3 seconds such as grinding wheel button hydraulic button or coolant stop button auto button then the factory set parameters will be loaded automatically ...

Page 97: ...NENAME HORIZONTALSURFACEGRINDINGMACHINE BRAND ACER MODEL SUPRA 8 1 8 P D MANUFACTURE YA GIN MACHINE TOOL MANUFACTURING INC ADDRESS NO 101 LANE 506 SEND TSO RD SENG KARNG DISTRICT TAICHUNG CITY TAIWAN TELEPHONE 886 4 2520 4120 FAX 886 4 2520 4123 INTERNET www aceronline net www acerlinks com E mail info acerlinks com info aceronline net VERSION 1 DATE OF ISSUE May 2011 FILE NO 818 PD ...

Page 98: ...L 08 9 Guard and Magnetic Chuck PL 09 10 Hydraulic Cylinder system PL 10 11 Hydraulic Tank System PL 10 12 Table Reversing Mechanism PL 10 Following parts list are for many kinds of models As there are several different specification of parts depends on different orders plase check carefully before placing any order And you shall be able to contact local distributor for correct parts by this way T...

Page 99: ...818 PD __________________________________________________________________________ SPINDLE PL 01 ...

Page 100: ...x16L 2 1000001005 BALANCING STAND 1 3 HEX SOCKET SCREW 2 M8x25L B WHEEL GUARD 1012 NO PART NO DESCRIPTION Q TY SIZE 1 2630014005 LOCK SCREW 1 2 3900028005 WHEEL GUARD DOOR 1 3 RETAINING RING 1 E8 4 1910001005 WHSEEL GUARD 1 5 CROSS HEAD SCREW 2 M5x8L 6 3500036005 COVER 1 C SPINDLE ASSEMBLY 2011A NO PART NO DESCRIPTION Q TY SIZE 1 SET SCREW 1 M5x5L 2 2630005005 SETTING NUT 1 3 1460001005 COLLAR 1 4...

Page 101: ...______________________________________________________ PL 01 2 NO PART NO DESCRIPTION Q TY SIZE 14 1430020005 SPINDLE HOUSING 1 15 3500035005 REAR COVER 1 16 HEX SOCKET SCREW 4 M6x25L 17 2770011005 COUPLING 1 18 SET SCREW 2 M6x6L ...

Page 102: ...818 PD __________________________________________________________________________________________ COLUMN PL 02 ...

Page 103: ...CROSS HEAD SCREW 3 M4x8L B REAR COVER SHEET ASSEMBLY 1023 NO PART NO DESCRIPTION Q TY SIZE 1 2260002005 PLATE SEAT 1 2 3500040005 TELESCOPIC COVERE 2 3 2260001005 PLATE SEAT 1 4 CROSS HEAD SCREW 8 M4x10L 5 HEX HEAD SCREW 4 M4x6L C COLUMN AND SPINDLE SEAT 2021 NO PART NO DESCRIPTION Q TY SIZE 1 SET SCREW 2 M8x14L 2 SET SCREW 6 M6x12L 3 0106006005 HEAD STOCK 1 4 0206005005 COLUMN 1 5 1440005005 BUSH...

Page 104: ...818 PD _________________________________________________________________________________________ VERTICAL ASSEMBLY PL 03A ...

Page 105: ...RUST NEDDLE BEARING 1 51103 16 HEX HEAD SCREW 4 M5x15L 17 0010001005 BEARING SEAT 1 18 THRUST NEEDLE BEARING 1 ANK1730 AS1730 CS1730 19 SETTING NUT 2 AN04 20 1820003005 MOTOR SUPPORTER 1 21 2760001005 RUBBER COUPLING 1 22 SET SCREW 4 M6x8L 23 2770019005 COUPLING 1 24 HEX SOCKET SCREW 4 M6x16L 25 SPRING WASHER 4 ψ6 26 4300001005 STEPPING MOTOR 1 27 1700013005 MOTOR SUPPORT 1 28 WASHER 4 ψ6 29 SPRIN...

Page 106: ...T SCREW 4 M6x20L 53 SPRING WASHER 4 ψ6 54 HEX SOCKET SCREW 4 M6x25L 55 SPRING WASHER 4 ψ6 56 WASHER 4 ψ6 57 BALL BEARING 1 6002 58 C SHARP RING 1 C14 B VERTICAL LEADSCREW ASSEMBLY 1025 1025N NO PART NO DESCRIPTION Q TY SIZE 1 SETTING KEY 1 5x5x15L 2 1130001005 ELEVATING LEADSCREW 1 1025 1130002005 ELEVATING LEADSCREW 1 1025N 3 HEX SOCKET SCREW 2 M6x16L 4 2630017005 LEADSCREW NUT 1 1025 2630018005 ...

Page 107: ...818 PD ________________________________________________________________________________________ _ CROSSWISE DRIVE 818 PL 04 PL 04A ...

Page 108: ...2031BN 13 HEX SOCKET SCREW 2 M5x20L 14 0030008005 NUT SEAT 1 15 WASHER 2 ψ8 16 SPRING WASHER 2 ψ8 17 HEX HEAD SCREW 2 M8x50L B CROSSFEED DIAL SET 1037 NO PART NO DESCRIPTION Q TY SIZE 1 HEX HEAD SCREW 1 M5x16L 2 0640008005 WASHER 1 3 2630019005 LOCKING NUT 1 4 4210004005 HANDLE 1 5 1260002005 CROSS HANDWHEEL 1 6 WASHER 2 ψ4 7 HEX SOCKET SCREW 2 M4x6L 8 2630020005 KEY SCREW 1 C CROSSFEED DIAL SET 1...

Page 109: ... 1 16 CROSS MOVEMENT MOTOR 1 17 WASHER 4 ψ8 18 HEX HEAD SCREW 4 M8x20L 19 HEX HEAD SCREW 3 M6x16L 20 2490027005 RING WASHER 2 21 1210022005 TIMING BELTPULLY SMALL 1 22 2000032005 SAFETY COVER 1 23 CROSS HEAD SCREW 8 M5x10L E CROSSFEED LEADSCREW COVER SET 2038 NO PART NO DESCRIPTION Q TY SIZE 1 3500001005 OIL COVER 1 2 WASHER 4 ψ5 3 CROSS HEAD SCREW 4 M5x8L 4 1910029005 SHAFT COVER 1 5 WASHER 6 ψ5 ...

Page 110: ...818 PD ________________________________________________________________________________________ _ SADDLE CROSSWISE DRIVE 818 PL 05A ...

Page 111: ...CTED ADJUSTING BLOCK 1 10 CROSS HEAD SCREW 4 M4x20L 11 CROSS HEAD SCREW 4 M4x6L 12 2490010005 CROSSWISE LIMIT SETTING PLATE 2 13 2430002005 CLAMPING BLOCK OF SENSOR DETECTED SHEET 4 14 CROSS HEAD SCREW 2 M4x6L 15 2490004005 POSITIONING LIMITED PLATE 2 B CROSSWISE PROXIMITY SWITCH 2039A NO PART NO DESCRIPTION Q TY SPEC 1 3820003005 CROSS PROXIMITY SWITCH BRACKET 1 2 PROXIMITY SWITCH 2 17 17 28 3 CR...

Page 112: ...818 PD ________________________________________________________________________________________ _ LONGITUDINAL TRANSMITTING SET SADDLE DUST 818PD PL 06 ...

Page 113: ... 1 2 CUP NUT 1 M12 3 WASHER 1 ψ12 4 1260003005 HANDWHEEL 1 5 SETTING KEY 1 5x5x20L 6 1030049005 TRANSMIT SHAFT 1 7 SETTING KEY 1 4x4x12L 8 NEEDLE BEARING 1 HK1712 9 2410025005 WASHER 2 10 SPRING 1 ψ1 5xψ18x92L 11 1430023005 SHAFT SLEEVE 1 12 BEARING 1 DU2012 13 1430018005 BEARING SLEEVE 1 14 1200022005 LONGITUDINAL DRIVING GEAR 1 15 2410024005 WASHER 1 16 HEX NUT 1 M8 17 2610005005 PIN 1 18 270000...

Page 114: ...818 PD ________________________________________________________________________________________ _ PL 06 2 4 HEX HEAD SCREW 6 M6x10L ...

Page 115: ...818 PD ________________________________________________________________________________________ _ TABLE LONGITUDINAL DRIVE PL 07 ...

Page 116: ... 3 2000033005 LONG ITUDIAL SENSOR DETECTED SHEET 2 4 2430003005 LOCKING BLOCK OF SENSOR DETECTED SHEET 4 5 2430002005 CLAMPING BLOCK OF SENSOR DETECTED SHEET 4 6 2490004005 LONGITUDINAL LIMIT BLOCK 2 7 2890004005 LONGITUDINAL SENSOR ADJUSTING BLOCK 2 8 2620005005 LOBE KNOB 2 9 CROSS HEAD SCREW 4 M4x20L 10 CROSS HEAD SCREW 2 M4x8L 11 SOCK HEAD CAP SCREW 2 M6x16L 12 SOCK HEAD CAP SCREW 8 M5x14L 13 C...

Page 117: ...818 PD _________________________________________________________________________________________ BASE 818PD PL 08A ...

Page 118: ...20 HANDLE 1 AGS 200 5 PD CONTROL PANEL 1 6 0640044005 CROSS AXIS CLAMP 1 7 3130011005 CROSS AXIS IN CONTROL BOX 1 8 2420035005 FIXED PLATE IN CROSS AXIS 1 9 A18BA0AW12 LOCKED WASHER 1 AW12 10 A12000AN12 LOCKED NUT 1 AN12 D LUBRICATION SYSTEM 1071A NO PART NO DESCRIPTION Q TY SIZE 1 CROSS HEAD SCREW 1 M4x8L 2 WASHER 1 ψ4 3 2420055005 SWITCH BRACKET 1 4 OIL DISTRIBUTOR 1 B 3 D6 5 HEX SOCKET SCREW 2 ...

Page 119: ...ASH COVER 1 3 3010026005 COVER 1 4 3520070005 WATER PROOF COVER IN WIRING JUNCTION 1 5 3520011005 SEPARATION POLE IN ELECTRICAL PLATE 3 6 1440034005 SEPARATION POLE IN ELECTRICAL PLATE 2 7 2410060005 CUSHION PAD IN COVER 1 F LEVELING SCREW SET 2052 NO PART NO DESCRIPTION Q TY SIZE 1 2620027005 LEVELING SCREW 5 2 HEX NUT 5 M22 3 2410008005 LEVELING PLATE 5 G EYE BOLT SET 1051 NO PART NO DESCRIPTION...

Page 120: ...818 PD _________________________________________________________________________________________ GUARD AND MAGNETIC CHUCK 818PD PL 09 ...

Page 121: ...2 NO PART NO DESCRIPTION Q TY SIZE 1 WING NUT 2 DCN 5M 2 WASHER 2 3 3520004005 REAR APLASH PLATE 1 4 3520005005 GUARD 1 5 WASHER 2 6 CROSS HEAD SCREW 4 M6x20L 7 2350007005 FRONT SPLASH PLATE 2 B TABLE MAGNETIC CHUCK SET 2049 NO PART NO DESCRIPTION Q TY SIZE 1 2630027005 T TYPE SCREW 2 2 WASHER 2 3 HEX NUT 2 M10 4 MAGENETIC CHUCK 1 8 x18 5 CHUCK FIXED BLOCK 2 ...

Page 122: ...818 PD _________________________________________________________________________________________ DYDRAULIC CYLINDER SYSTEM PL 10 ...

Page 123: ...X HEAD SCREW 4 M5x12L 2 0640030005 OIL SEAL PRESS PLATE 2 3 ANTI DUST RING 2 ψ14 4 1830013005 OIL SEAL SEAT 2 5 O RING 2 P28 6 OIL SEAL 4 ψ14 7 2910010005 LEFT HUDRAULIC CYLINDER TOP HEAD 2 8 O RING 2 P29 9 O RING 4 T P 21 10 O SHAPE 2 P21 11 2920002005 PISTON 1 12 PIN 1 5 25L 13 2790005005 PISTON ROD 1 14 2800004005 HYDRAUIC PIPE 1 C CYLINDER SET 1043 NO PART NO DESCRIPTION Q TY SIZE 1 4210011005...

Page 124: ... THROTTLE DIRECTIONAL VALCE 1 15 HIGH PRESSURE PIPE 90 CONNECTION 4 3 8PTx3 8PH 16 1810044005 SWITCH FIXED SEAT 1 17 NUT 2 M5 18 HEX HEAD SCREW 2 M5x30L 19 2490009005 POSITION BLOCK 1 20 NUT 1 M6 21 HEX HEAD SCREW 1 M6x35L 22 SWITCH 1 Z15G1703 23 HEX HEAD SCREW 1 M4x25L 24 LIMIT SWITCH COVER 1 CB 1 25 WASHER 1 WW 0018 ...

Page 125: ...818 PD _________________________________________________________________________________________ HYDRAULIC TANK SYSTEM 106 PL 11 ...

Page 126: ... 9 2000036005 FIXED PLATE 1 10 PUMP 1 VPNC F14 11 PIPE ELBOW 1 1 12 HIGH PRESSURE PIPE CONNECTION 1 1 Tx1 T 13 VALVE 1 1 CIF08 14 PIPE ELBOW 1 1 Tx1 T 15 OIL FILTER 1 MF08 16 OIL LEVER GAME 1 GS 3 17 HOLE PLUG 1 PT 18 PIPE ELBOW 1 Tx3 4 T 19 HIGH PRESSURE PIPE 1 x450L 20 HIGH PRESSURE PIPE CONNECTION1 Tx3 4 T 21 STRAIGHT CONNECTION PIPE 1 1 8 x6 22 STRAIGHT CONNECTION PIPE 3 3 8 x6 23 PIPE ELBOW 2...

Page 127: ...818 PD _________________________________________________________________________________________ TABLE REVERSING MECHANISM 2561 PL 12 ...

Page 128: ...COVER OF REVERSING BODY 2 6 HOLE PLU 2 1 8PT 7 STEEL BALL 2 ψ5 8 2700008005 SPRING 2 ψ5xψ0 5x18L 9 2890014005 TOP BLOCK OF REVERSING SHAFT 2 10 INNER RETAINING RING 2 ψ28 11 ASBESTOS GASKET 2 95 90 1 12 2640012005 LEAK PROOF NUT 2 13 O RING 4 P8 14 2630016005 FIXING NUT 2 15 HEADLESS SCREW 2 M8 40L 16 SOCK HEAD CAP SCREW 8 M6 40L 17 1030067005 REVERSING SHAFT 1 18 1430047005 REVERSING SHAFT SLEEVE...

Page 129: ...ME HORIZONTAL SURFACE GRINDING MACHINE BRAND ACER MODEL SUPRA 1 0 2 0 P D 1 2 2 4 P D MANUFACTURE YA GIN MACHINE TOOL MANUFACTURING INC Address No 101 Lane 506 Send Tso RD Seng Karng District Taichung City Taiwan Telephone 886 4 2520 4120 FAX 886 4 2520 4123 INTERNET www aceronline net www acerlinks com E mail info acerlinks com info aceronline net VERSION 1 DATE OF ISSUE May 2011 FILE NO 1020 122...

Page 130: ...L HYDRAULIC SYSTEM 1020 PL 10 11 LONGITUDINAL HYDRAULIC SYSTEM 1224 PL 11 12 TABLE REVERSING MECHANISM PL 12 13 HYDRAULIC SYSTEM PL 13 14 CHUCK SPLASH GUARD PL 14 15 ELECTRICAL AND CONTROL BOX PL 15 16 LUBRICATION SYSTEM PL 16 Following parts list are for many kinds of models As there are several different specification of parts depends on different orders plase check carefully before placing any ...

Page 131: ...1020 PD 1224 PD ________________________________________________________________________________________ _ SPINDLE PL 01 ...

Page 132: ...022005 FRONT BEARING OUTER SPACER RING 1 6 1050003005 SPINDLE 1 FOR 8 WHEEL 7 1440024005 REAR BEARING OUTER SPACER RING 1 8 1430069005 SPINDLE SLEEVE 1 9 3500023005 REAR DUST GUARD 1 10 2770002005 SPINDLE COUPLING 1 11 BEARING 2 7207 12 BEARING 2 7007 13 2630033005 SPINDLE REAR NUT 2 14 HEADLESS SCREW 4 M6 8L 15 HEADLESS SCREW 2 M8 10L 16 SOCK HEAD CAP SCREW 3 M5 20L 17 SOCK HEAD CAP SCREW 6 M5 20...

Page 133: ... 5 1440023005 FRONT BEARING OUTER SPACER RING 1 6 1050005005 SPINDLE 1 7 1440025005 REAR BEARING OUTER SPACER RING 1 8 1430072005 SPINDLE SLEEVE 1 9 3500048005 REAR DUST GUARD 1 10 2770002005 SPINDLE COUPLING 1 11 BEARING 2 7208 12 BEARING 2 7008 13 2630034005 SPINDLE REAR NUT 2 14 HEADLESS SCREW 4 M6 8L 15 HEADLESS SCREW 2 M8 10L 16 SOCK HEAD CAP SCREW 3 M5 20L 17 SOCK HEAD CAP SCREW 6 M5 20L 18 ...

Page 134: ...1020 PD 1224 PD ____________________________________________________________________________________________ _ COLUMN PL 02 ...

Page 135: ...05 VERTICAL SLIDE PLATE ADJUSTING BLOCK 2 9 HEADLESS SCREW 1 M12 25L 10 HEADLESS SCREW 4 M10 50L 10 1 HEADLESS SCREW 4 M10 50L 11 HEADLESS SCREW 1 M10 30L 11 1 HEADLESS SCREW 1 M10 30L 12 HEADLESS SCREW 1 M10 10L 12 1 HEADLESS SCREW 1 M10 10L 13 SOCK HEAD CAP SCREW 9 M10 40L 13 1 SOCK HEAD CAP SCREW 9 M10 40L 14 SOCK HEAD CAP SCREW 5 M10 30L 14 1 SOCK HEAD CAP SCREW 5 M10 30L 15 SOCK HEAD CAP SCRE...

Page 136: ... 2890005005 VERTICAL SLIDE PLATE ADJUSTING BLOCK 2 9 HEADLESS SCREW 1 M12 25L 10 HEADLESS SCREW 4 M10 50L 10 1 HEADLESS SCREW 4 M10 50L 11 HEADLESS SCREW 1 M10 30L 11 1 HEADLESS SCREW 1 M10 30L 12 HEADLESS SCREW 1 M10 10L 12 1 HEADLESS SCREW 1 M10 10L 13 SOCK HEAD CAP SCREW 9 M10 40L 13 1 SOCK HEAD CAP SCREW 9 M10 40L 14 SOCK HEAD CAP SCREW 5 M10 30L 14 1 SOCK HEAD CAP SCREW 5 M10 30L 15 SOCK HEAD...

Page 137: ...1020 PD 1224 PD _________________________________________________________________________________________ _ COLUMN SPINDLE PL 03 ...

Page 138: ...G 1 3 HEADLESS SCREW 2 M8 10L 4 SPINDLE MOTOR 1 3HP2Pxxx xxxV 5 SPRING WASHER 4 D10 6 SOCK HEAD CAP SCREW 4 M10 35L A SPINDLE REF PL 01 1 B COLUMN REF PL 02 1 COLUMN SPINDLE 3010 for 12 1224 SERIES WHEEL NO PART NO DESCRIPTION Q TY SPEC 1 2760005005 RUBBER COUPLING 1 2 2770020005 MOTOR COUPLING 1 3 HEADLESS SCREW 2 M8 10L 4 SPINDLE MOTOR 1 5HP4Pxxx xxxV 5 SPRING WASHER 4 D10 6 SOCK HEAD CAP SCREW ...

Page 139: ...1020 PD 1224 PD _____________________________________________________________________________________________ WHEEL GUARD WHEEL FLANGE 1020 PL 04 ...

Page 140: ...RD 2512CE NO PART NO DESCRIPTION Q TY SPEC 1 3900057005 WHEEL GUARD 1 2 3910026005 WHEEL GUARD DOOR 1 3 CROSS HEAD SCREW 4 M8 14L 4 2000067005 GUARD PLATE 1 5 HEX HEAD SCREW 4 M6 10L 6 INNER HEX SCREW 4 M8 20L 7 2350003005 MOVABLE GUARD SHEET 1 8 3850002005 DUST RUBBER PIECE 1 9 INNER HEX SCREW 1 M6 14L 10 ALUMINIUM RIVET 8 D3 5L 11 WASHER 8 M3 WHEEL ASSEMBLY 2513 NO PART NO DESCRIPTION Q TY SPEC ...

Page 141: ...___________________________________________________________________________________ PL 04 2 BALANCING STAND C0301 NO PART NO DESCRIPTION Q TY SPEC 1 SET SCREW 1 M8 16L 2 1000001005 BALANCING STAND 1 3 HEX SOCKET SCREW 2 M8 25L ...

Page 142: ...1020 PD 1224 PD _______________________________________________________________________________________________ _ WHEEL GUARD WHEEL FLANGE 1224 PL 04A ...

Page 143: ...GUARD 2512LCE NO PART NO DESCRIPTION Q TY SPEC 1 1910002005 WHEEL GUARD 1 2 2000097005 WHEEL GUARD DOOR 1 3 CROSS HEAD SCREW 4 M8 14L 4 2000067005 GUARD PLATE 1 5 HEX HEAD SCREW 4 M6 10L 6 INNER HEX SCREW 4 M8 20L 7 2350004005 MOVABLE GUARD SHEET 1 8 3850002005 DUST RUBBER PIECE 1 9 INNER HEX SCREW 1 M6 14L 10 ALUMINIUM RIVET 8 D3 5L 11 WASHER 8 M3 WHEEL ASSEMBLY 2513L NO PART NO DESCRIPTION Q TY ...

Page 144: ...______________________________________________________________________________________________ _ PL 04A 2 BALANCING STAND C0302 NO PART NO DESCRIPTION Q TY SPEC 1 1000002005 BALANCING STAND 1 2 HEX SOCKET SCREW 3 M8 35L ...

Page 145: ...1020 PD 1224 PD _________________________________________________________________________________________ _ PL 05 GRINDING WHEEL COLUMN 1020 ...

Page 146: ...XING BLOCK 2 2 INNER HEX SCREW 4 M6 55L 3 INNER HEX HEADLESS SCREW 2 M6 6L 4 1400004005 WATER PIPE 1 5 INSIDETHREADSTRAIGHT CONNECTION 2 1 2PT 6 HIGH PRESSURE PIPE CONNECTION 1 1 2PT 3 8PH 7 HIGH PRESSURE PIPE 1 3 8PH 960L 8 HIGH PRESSURE PIPE 1 1 2PH 1200L 9 HIGH PRESSURE PIPE CONNECTION 1 1 2PT 1 2PH 10 INSIDE THREAD 90 CONNECTION 1 1 2PT D COOLANT NOZZLE SET 2525 NO PART NO DESCRIPTION Q TY SPE...

Page 147: ... 1 3900006015 GRINDING WHEEL GUARD 1 2 2620007015 GRINDING WHEEL GUARD BOLT 1 3 2000067005 GUARD PLATE 1 4 CROSS HEAD SCREW 2 M6 10L 5 INNER HEX SCREW 4 M8 20L 6 2350003005 MOVABLE GUARD SHEET 1 7 3850002005 DUST RUBBER PIECE 1 8 INNER HEX SCREW 1 M6 14L 9 ALUMINIUM RIVET 8 ψ3 5L 10 WASHER 8 ψ3 F 1 WHEEL GUARD 2512CE NO PART NO DESCRIPTION Q TY SPEC 1 3900057005 WHEEL GUARD 1 2 3910026005 WHEEL GU...

Page 148: ...1020 PD 1224 PD _________________________________________________________________________________________ _ PL 05A GRINDING WHEEL COLUMN 1224 ...

Page 149: ...ING BLOCK 2 2 INNER HEX SCREW 4 M6 55L 3 INNER HEX HEADLESS SCREW 2 M6 6L 4 1400004005 WATER PIPE 1 5 INSIDETHREADSTRAIGHT CONNECTION 2 1 2PT 6 HIGH PRESSURE PIPE CONNECTION 1 1 2PT 3 8PH 7 HIGH PRESSURE PIPE 1 3 8PH 960L 8 HIGH PRESSURE PIPE 1 1 2PH 1200L 9 HIGH PRESSURE PIPE CONNECTION 1 1 2PT 1 2PH 10 INSIDE THREAD 90 CONNECTION 1 1 2PT D COLANT NOZZLE SET 2525L NO PART NO DESCRIPTION Q TY SPEC...

Page 150: ...PEC 1 3900008015 GRINDING WHEEL GUARD 1 2 2620007015 GRINDING WHEEL GUARD BOLT 1 3 2000067005 GUARD PLATE 1 4 CROSS HEAD SCREW 2 M6 10L 5 INNER HEX SCREW 4 M8 20L 6 2350005005 MOVABLE GUARD SHEET 1 7 3850004005 DUST RUBBER PIECE 1 8 INNER HEX SCREW 1 M6 14L 9 ALUMINIUM RIVET 8 D3 5L 10 WASHER 8 D3 F 1 WHEEL GUARD 2512LCE NO PART NO DESCRIPTION Q TY SPEC 1 1910002005 WHEEL GUARD 1 2 2000097005 WHEE...

Page 151: ...1020 PD 1224 PD ________________________________________________________________________________________ SADDLE CROSSWISE DRIVE PL 06 ...

Page 152: ...BLOCK1 10 CROSS HEAD SCREW 4 M4 20L 11 CROSS HEAD SCREW 4 M4 6L 12 2490010005 CROSSWISE LIMIT SETTING PLATE 2 13 2430002005 CLAMPING BLOCK OF SENSOR DETECTED SHEET 4 14 CROSS HEAD SCREW 2 M4 6L 15 2890004005 POSITIONING LIMITED PLATE 2 C CROSSWISE SAFETY SWITCH 3637 C 1 CROSSWISE LOCKING DEVICE 2535M NO PART NO DESCRIPTION Q TY SPEC 1 2620035005 CROSS LOCKING HANDLE 1 2 1910091015 CROSSWISE INDUCT...

Page 153: ...31B 3031C 1224 NO PART NO DESCRIPTION Q TY SPEC 1 0030003005 NUT SEAT 1 2 1120018005 CROSSWISE BALL SCREW 1 MM 2531C 1120019005 CROSSWISE BALL SCREW 1 INCH 2531B 1120025005 CROSSWISE BALL SCREW 1 MM 3031C 1120026005 CROSSWISE BALL SCREW 1 INCH 3031B 3 SETTING KEY 1 6 6 20L 4 SETTING KEY 1 3 3 12L 5 SOCKET SCREW 4 M6 16L 6 SOCKET SCREW 4 M12 35L 7 WASHER 4 D12 8 SPRING WASHER 4 D12 9 OIL NOZZLE 1 T...

Page 154: ... SCALE RING MM 1 3638 0890032015 FEEDING SCALE RING IN 1 3638N 3 1260010005 CROSSWISE HAND WHEEL 1 4 4210004005 FOLDING HANDLE 1 5 0010010005 BEARING SEAT 1 6 B1100A7004 BEARING PUSHER 2 7004A 7 2640008005 BEARING LOCKING NUT 1 8 1430026005 REAR BEARING IN SCREW 1 9 1440027005 BEARING SPACER 1 10 LOCKED NUT 1 M20x1 0P G CROSSWISE PROTECTION SET 2538 NO PART NO DESCRIPTION Q TY SPEC 1 1910034005 PR...

Page 155: ...1020 PD 1224 PD ______________________________________________________________________________________________ _ TABLE LONGITUDINAL DRIVE 1020 PL 07 ...

Page 156: ... BLACK BALL 1 9 CROSS HEAD SCREW 2 M6 8L 10 INNER HEX SCREW 2 M8 20L 11 WASHER 2 ψ8 12 CUP NUT 1 M12 13 WASHER 1 ψ12 14 SETTING KEY 1 5 5 14L C LONGITUDINAL TRANSMISSION SET 2545 NO PART NO DESCRIPTION Q TY SPEC 15 1030001005 LONGITUDINAL DRIVING SHAFT 1 16 0050001005 LONGITUDINAL DRIVING SEAT 1 17 2490006005 LONGITUDINAL POSITIONING CASING 1 18 1200022005 LONGITUDINAL DRIVING GEAR 1 19 COMPRESSIO...

Page 157: ...ING BLOCK 2 8 2620005005 LOBE KNOB 2 9 CROSS HEAD SCREW 4 M4 20L 10 CROSS HEAD SCREW 2 M4 8L 11 CROSS HEAD SCREW 8 M4 16L 12 SOCK HEAD CAP SCREW 8 M5 14L 13 SOCK HEAD CAP SCREW 2 M6 16L 14 SOCK HEAD PLATE WASHER 2 ψ4 15 SOCK HEAD PLATE WASHER 2 ψ6 E PROXIMITY SWITCH 2544A2 NO PART NO DESCRIPTION Q TY SPEC 1 1810053005 FIXING PLATE 1 2 2890009005 ADJUSTING PLATE 1 3 PROXIMITY SWITCH 2 PNP5mm 17 17 ...

Page 158: ...1020 PD 1224 PD ______________________________________________________________________________________________ _ TABLE LONGITUDINAL DRIVE 1224 PL 07A ...

Page 159: ...M8 20L 11 WASHER 2 ψ8 12 CUP NUT 1 M12 13 WASHER 1 ψ12 14 SETTING KEY 1 5 5 14L C LONGITUDINAL TRANSMISSION SET 3045 NO PART NO DESCRIPTION Q TY SPEC 15 1030052005 LONGITUDINAL DRIVING SHAFT 1 16 0050005005 LONGITUDINAL DRIVING SEAT 1 17 2490006005 LONGITUDINAL POSITIONING CASING 1 18 1200022005 LONGITUDINAL DRIVING GEAR 1 19 COMPRESSION SPRING 1 ψ1 4 ψ17 6 115mm 20 NEEDLE BEARING 2 FJ 1712 21 WAS...

Page 160: ...BE KNOB 2 9 CROSS HEAD SCREW 4 M4 20L 10 CROSS HEAD SCREW 2 M4 8L 11 CROSS HEAD SCREW 8 M4 16L 12 SOCK HEAD CAP SCREW 8 M5 14L 13 SOCK HEAD CAP SCREW 2 M6 16L 14 SOCK HEAD PLATE WASHER 2 ψ4 15 SOCK HEAD PLATE WASHER 2 ψ6 E PROXIMITY SWITCH 2544A2 NO PART NO DESCRIPTION Q TY SPEC 1 1810053005 FIXING PLATE 1 2 2890009005 ADJUSTING PLATE 1 3 PROXIMITY SWITCH 2 PNP5mm 17 17 28mm 4 WASHER 2 ψ5 5 CROSS ...

Page 161: ...1020 PD 1224 PD _________________________________________________________________________________________ VERTICAL FEED PL 08 ...

Page 162: ...ARING 1 51109 13 1800065005 FIXING SEAT OF ELEVATING GEAR 1 14 CROSS HEAD SCREW 1 15 BEARING 1 6012 16 1200032005 RIGHT SPIRAL BIG GEAR 1 2552D 1200033005 RIGHT SPIRAL BIG GEAR 1 2552DN 17 HEADLESS SCREW 1 M6 10L 18 OUTER RING 1 19 2630049005 LOCKING NUT 1 B VERTICAL TRANSMITTING ASSEMBLY 2551D 2551DN NO PART NO DESCRIPTION Q TY SPEC 1 1430033005 SUB SHAFT SLEEVE 1 2 BEARING 1 6205ZZ 3 OUTER RING ...

Page 163: ...005 DRIVER PULLEY 1 30 1700021005 MOTOR FIXED PLATE 1 31 1210031015 ELEVATING RAPID DRIVING PULLEY 1 32 WASHER 2 33 HEADLESS SCREW 2 M5 5L 34 WASHER 4 ψ6 35 SOCK HEAD CAP SCREW 4 M6 16L 36 SOCK HEAD CAP SCREW 4 M8 25L 37 SPRING WASHER 4 ψ8 38 WASHER 4 ψ8 39 SINGLE SHAFT STEPPING MOTOR 1 40 SOCK HEAD CAP SCREW 4 M6 16L 41 WASHER 4 ψ6 42 SOCK HEAD CAP SCREW 4 M6 25L 43 SPRING WASHER 4 ψ6 44 WASHER 4...

Page 164: ...1020 PD 1224 PD _________________________________________________________________________________________ LIFTING STRUCTURE LIFTING STRUCTURE PL 09 ...

Page 165: ... 2410008005 CROSS HEAD SCREW 5 4 HEX NUT 5 M22 5 2620027005 FLAT REGULATING SCREW 5 M22 P2 5 105L BASE ACCESSORY SET 2556B NO PART NO DESCRIPTION Q TY SPEC 6 2000079005 BASE FRONT SEALED COVER 1 7 SOCKET SCREW 4 M8 10L 8 2000102005 BASE REAR SEALED SCREW 1 9 SOCKET SCREW 4 M6 10L 10 1910039005 PROTECT COVER 1 11 SOCKET SCREW 3 M6 10L 12 2000147005 COLUMN SIDE PLATE 1 13 SOCKET SCREW 3 M5 10L 14 24...

Page 166: ...1020 PD 1224 PD ________________________________________________________________________________________ _ LONGITUDINAL HYDRAULIC SYSTEM 254C 1020 PL 10 ...

Page 167: ...NG SEAT 1 15 O RING 1 P42 16 2830002005 THROTTLING VALVE SHAFT 1 17 DOUBLE HEAD FLAT KEY 1 6 6 10L 18 2820002005 THROTTLING VALVE BODY 1 19 HIGH PRESSURE PIPE 90 CONNECTION 4 1 2PT 1 2PH 20 O RING 1 P48 21 DISC WASHER 1 ψ14 3 22 2020006005 THROTTLING VALVE REAR COVER 1 23 SOCKET SCREW 2 M5 15L 24 2420117005 CROSSWISE SETTING BLOCK 1 25 SOCKET SCREW 1 M6 15L 26 1810058005 SAFETY SWITCH SEAT 1 27 SO...

Page 168: ...RESSURE PIPE 90 CONNECTION 1 1 2PT 3 8PH 20 SOCKET SCREW 3 M6 30L C LONGITUDINAL HYDRAULIC CYLINDER SET 2541 1020 NO PART NO DESCRIPTION Q TY SPEC 1 DUST RING 2 DU18 2 1830023005 OIL SEAL SEAT 2 3 OIL SEAL 2 UHS 18 4 OIL SEAL 2 GSW 18 5 O RING 4 P 38 6 LUBRICATING BEARING 2 DU18 10L 7 2910012005 LEFT HYDRAULIC CYLINDERTOP HEAD 1 8 HOLE PLUG 2 1 2 PT 9 TAPER PIN 2 5 25L 10 ANTI COLLISION SLEEVE 2 1...

Page 169: ...1020 PD 1224 PD ________________________________________________________________________________________ _ LONGITUDINAL HYDRAULIC SYSTEM 304C 1224 PL 11 ...

Page 170: ... RING 1 P42 16 2830002005 THROTTLING VALVE SHAFT 1 17 DOUBLE HEAD FLAT KEY 1 6 6 10L 18 2820002005 THROTTLING VALVE BODY 1 19 HIGH PRESSURE PIPE 90 CONNECTION 4 1 2PT 1 2PH 20 HIGH PRESSURE PIPE 90 CONNECTION 4 1 2PT 3 4PH 21 O RING 1 P48 22 DISC WASHER 1 D14 23 2020006005 THROTTLING VALVE REAR COVER 1 24 SOCKET SCREW 2 M5 15L 25 2420117005 CROSSWISE SETTING BLOCK 1 26 SOCKET SCREW 1 M6 15L 27 181...

Page 171: ...L HYDRAULIC CYLINDER SET 3041 1224 NO PART NO DESCRIPTION Q TY SPEC 1 DUST RING 2 DU18 2 1830023005 OIL SEAL SEAT 2 3 OIL SEAL 2 UHS 18 4 OIL SEAL 2 GSW 18 5 O RING 4 P 38 6 LUBRICATING BEARING 2 DU18 10L 7 2910012005 LEFT HYDRAULIC CYLINDERTOP HEAD 2 8 TAPER PIN 2 5 25L 9 WEAR RING 2 10 OIL SEAL 2 WRS 8 11 OIL SEAL 1 GSP 32 12 O RING 1 P18 13 2920006015 PISTON 1 14 2790009005 PISTON ROD 1 15 2800...

Page 172: ...1020 PD 1224 PD ________________________________________________________________________________________ _ TABLE REVERSING MECHANISM 3661 PL 12 ...

Page 173: ...4005 SIDE COVER OF REVERSING BODY 2 6 HOLE PLUG 2 1 8PT 7 STEEL BALL 2 ψ5 8 2700008005 SPRING 2 9 2890014005 TOP BLOCK OF REVERSING SHAFT 2 10 INNER RETAINING RING 2 ψ28 11 ASBESTOS GASKET 1 95 90 1 12 2640012005 LEAK PROOF NUT 2 13 O RING 4 P8 14 2630016005 FIXING NUT 2 15 HEADLESS SCREW 2 M8 40L 16 SOCK HEAD CAP SCREW 8 M6 45L 17 1030067005 REVERSING SHAFT 1 18 1430047005 REVERSING SHAFT SLEEVE ...

Page 174: ...1020 PD 1224 PD ________________________________________________________________________________________ _ HYDRAULIC TANK SYSTEM 256 PL 13 ...

Page 175: ... 13 HIGH PRESSURE PIPE CONNECTION 1 3 4 PT 3 4 PH 14 HYDRAULIC PUMP 1 30CC 15 SOCK HEAD CAP SCREW 4 M10 30L 16 PIPE ELBOW 1 1PT 17 STRAIGHT CONNECTION PIPE 1 1 PTx5 L 18 TRANSFER CONNECTION 1 1PTx1 5PT 19 PIPE ELBOW 1 1 5 PT 20 OIL FILTER 1 1 5 PT 21 CROSS HEAD SCREW 3 3 16 W 0 5 L 22 OIL FEEDING FILTER 1 50 23 2420030005 DIRECTIONAL VALVE FIXED PLATE 1 24 SOCK HEAD CAP SCREW 4 M6x15L 25 200010800...

Page 176: ...3 CHUCK 250 500MM 1 2548 3 CHUCK 300 600MM 1 3048 4 CHUCK FIXING BLOCK 2 B SPLASH GUARD C0503 1020 C0509 1224 OPTIONAL NO PART NO DESCRIPTION Q TY SPEC 1 3520104005 SPLASH GUARD 1 C0503 1 3520016005 SPLASH GUARD 1 C0509 2 2350006005 FRONT WATER PROOF MOVABLEPLATE 2 C0503 2 2350011005 FRONT WATER PROOF MOVABLEPLATE 2 C0509 3 2350008005 WATER PROOF MOVABLE PLATE 3 C0503 3 2350013005 WATER PROOF MOVA...

Page 177: ... 4 2410060005 CUSHION PAD IN COVER 1 5 3520070005 WATER PROOF COVER IN WIRING JUNCTION 1 6 3520011005 WATER PROOF COVER IN ELECTRICAL PLATE 1 7 0640044005 CROSS AXIS CLAMP 1 8 3130011005 CROSS AXIS IN CONTROL BOX 1 9 2420035005 FIXED PLATE IN CROSS AXIS 1 10 A18BA0AW12 LOCKED WASHER 1 AW12 11 A12000AN12 LOCKED NUT 1 AN12 12 3090005015 ARM 1 13 3050075035 ELECTRICAL BOX 1 14 PD CONTROL PANEL 1 15 J...

Page 178: ...1020 PD 1224 PD LUBRICATION SYSTEM 258 PL 16 ...

Page 179: ...XED SUPPORT 1 13 2250071005 SENSOR SLIDING STEM 1 14 SENSOR 1 TZ 7310 A LUBRIATEDFORVERTICALSLIDEWAY 1 B LUBRIATEDFORVERTICALSCREW GEAR 1 C LUBRIATEDFORTABLE SADDLESLIDEWAY 1 B NO PART NO DESCRIPTION Q TY SPEC 1 JUNCTION 3 WAY 1 PKD 4 2 SOCK HEAD CAP SCREW 1 M5x20L 3 COMPRESSION SLEEVE 3 PB 4 4 COMPRESSION BUSHING 3 PA 4 5 ALUMINIUM TUBING 1 ψ4 6 ALUMINIUM TUBING 1 ψ4 7 ALUMINIUM TUBING 1 ψ4 C NO ...

Page 180: ...1020 PD 1224 PD PL 16 2 NO PART NO DESCRIPTION Q TY SPEC 9 ALUMINIUM TUBING 1 ψ4 10 ALUMINIUM TUBING 1 ψ4 ...

Page 181: ...HINENAME HORIZONTALSURFACEGRINDINGMACHINE BRAND ACER MODEL 1428PD 1436PD 1632PD 1640PD MANUFACTURE YA GIN MACHINE TOOL MANUFACTURING INC ADDRESS NO 101 LANE 506 SEN TSO RD SENG KARNG DISTRICT TAICHUNG CITY TAIWAN TELEPHONE 886 4 2520 4120 FAX 886 4 2520 4123 INTERNET www aceronline net www acerlinks com E mail info aceronline net info acerlinks com VERSION 1 DATE OF ISSUE May 2011 FILE NO 14 16PD ...

Page 182: ... REVERSING MECHANISM PL 11 12 HYDRAULIC SYSTEM PL 12 13 CHUCK SPLASH GUARD PL 13 14 ELECTRICAL AND CONTROL BOX PL 14 15 LUBRICATION SYSTEM PL 15 Following parts list are for many kinds of models As there are several different specification of parts depends on different orders plase check carefully before placing any order And you shall be able to contact local distributor for correct parts by this...

Page 183: ...14 16 PD SPINDLE PL 01 ...

Page 184: ...5 REAR BRARING OUTER SPACER RING 1 15 2630053005 SPINDLE REAR NUT 2 AN16 16 1430048005 SPINDLE SLEEVE 1 3811 12 1430051005 SPINDLE SLEEVE 1 4811 16 17 3500026005 REAR DUST GUARD 1 18 2770004005 SPINDLE COUPLING 1 19 HEADLESS SCREW 2 M6x8L 20 SOCK HEAD CAP SCREW 3 M6x25L 21 SOCK HEAD CAP SCREW 6 M6x25L 22 SOCK HEAD CAP SCREW 4 M6x30L 23 HEADLESS SCREW 2 M8x10L 24 2410054005 WASHER 1 25 SOCK HEAD CA...

Page 185: ...14 16 PD COLUMN 3821 3821H 14SERIES 4821 4821H 16SERIES PL 02 ...

Page 186: ...DLESS SCREW 1 M12x25L 10 HEADLESS SCREW 4 M10x70L 10 1 HEADLESS SCREW 4 M10x70L 11 HEADLESS SCREW 1 M10x30L 11 1 HEADLESS SCREW 1 M10x30L 12 HEADLESS SCREW 1 M10x10L 12 1 HEADLESS SCREW 1 M10x10L 13 SOCK HEAD CAP SCREW 9 M10x60L 3821 SOCK HEAD CAP SCREW 9 M10x60L 3821H 13 1 SOCK HEAD CAP SCREW 9 M10x60L 3821 SOCK HEAD CAP SCREW 9 M10x60L 3821H 14 SOCK HEAD CAP SCREW 5 M10x40L 3821 SOCK HEAD CAP SC...

Page 187: ...14 16 TD WHEEL GUARD WHEEL FLANGE PL 04 ...

Page 188: ...NCING STAND C0302 NO PART NO DESCRIPTION Q TY SPEC 1 1000002005 BALANCING STAND 1 2 HEX HEAD SCREW 3 M8x18L B WHEEL GUARD 3812 NO PART NO DESCRIPTION Q TY SPEC 1 3900012005 WHEEL GUARD 1 2 2620014005 WHEEL GUARD BOLT 1 3 2000114005 MOVABLE GUARD PLATE 1 4 CROSS HEAD SCREW 4 M6x8L 5 INNER HEX SCREW 4 M8x20L 6 2350018005 SPLASH GUARD 1 7 3850005005 DUST RUBBER PIECE 1 8 INNER HEX SCREW 1 M6x14L 9 AL...

Page 189: ...14 16 PD PL 04 2 NO PART NO DESCRIPTION Q TY SPEC 7 2350019005 SPLASH GUARD 1 8 3850005005 DUST RUBBER PIECE 1 9 INNER HEX SCREW 1 M6x14L 10 ALUMINIUM RIVET 8 D3x5L 11 WASHER 8 M3 ...

Page 190: ...14 16 PD ____________________________________________________________________________ DUST GUARD WATER PIPE SYSTEM DUST GUARD WATER PIPE SYSTEM PL 05 ...

Page 191: ...2000116005 COLUMN REAR SEALED PLATE 1 FOR7 5 10HPMOTOR 2 CROSS HEAD SCREW 4 M6x10L C WATER PIPE 3824 NO PART NO DESCRIPTION Q TY SPEC 1 2420033005 WATER PIPE S FIXING BLOCK 2 2 INNER HEX SCREW 4 M6x55L 3 INNER HEX HEADLESS SCREW 2 M6x6L 4 1400004005 WATER PIPE 1 5 INSIDETHREADSTRAIGHT CONNECTION 2 1 2PT 6 HIGH PRESSURE PIPE CONNECTION 1 1 2PTx1 2PH 7 HIGH PRESSURE PIPE 1 1 2PTx1310L 8 HIGH PRESSUR...

Page 192: ...14 16PD ____________________________________________________________________________________________ SADDLE CROSSWISE DRIVE PL 05 ...

Page 193: ...OCK 1 10 CROSS HEAD SCREW 4 M4 20L 11 CROSS HEAD SCREW 4 M4 6L 12 2490010005 CROSSWISE LIMIT SETTING PLATE 2 13 2430002005 CLAMPING BLOCK OF SENSOR DETECTED SHEET 4 14 CROSS HEAD SCREW 2 M4 6L 15 2890004005 POSITIONING LIMITED PLATE 2 C CROSSWISE SAFETY SWITCH 3637 C 1 CROSSWISE LOCKING DEVICE 2535M NO PART NO DESCRIPTION Q TY SPEC 1 2620035005 CROSS LOCKING HANDLE 1 2 1910091015 CROSSWISE INDUCTI...

Page 194: ...120040005 CROSSWISE BALL SCREW 1 3631G 1120042005 CROSSWISE BALL SCREW 1 3631H 3 SETTING KEY 1 6 6 20L 4 SETTING KEY 1 3 3 12L 5 SOCKET SCREW 4 M6 16L 6 SOCKET SCREW 4 M12 35L 7 WASHER 4 D12 8 SPRING WASHER 4 D12 9 GREASE FILLING HOLE 1 CROSSWISE SCREW SET FOR 16 4631G 4631H NO PART NO DESCRIPTION Q TY SPEC 1 0030003005 NUT SEAT 1 2 1120052005 CROSSWISE BALL SCREW 1 4631G 1120054005 CROSSWISE BALL...

Page 195: ...EDING SCALE RING MM 1 3638 0890032015 FEEDING SCALE RING INCH 1 3638N 3 1260010005 CROSSWISE HAND WHEEL 1 4 4210004005 FOLDING HANDLE 1 5 0010010005 BEARING SEAT 1 6 B1100A7004 BEARING PUSHER 2 7004A 7 2640008005 BEARING LOCKING NUT 1 8 1430026005 REAR BEARING IN SCREW 1 9 1440027005 BEARING SPACER 1 10 LOCKED NUT 1 M20x1 0P G CROSSWISE PROTECTION SET 3639 14 1632 NO PART NO DESCRIPTION Q TY SPEC ...

Page 196: ...14 16 PD __________________________________________________________________________________________ _ TABLE LONGITUDINAL DRIVE 1428 PL 06 ...

Page 197: ...11 WASHER 2 ψ8 12 CUP NUT 5 5x12L 13 WASHER 2 ψ12 14 SETTING KEY 1 B 1 LONGITUDINAL TRANSMISSION SET 3645 NO PART NO DESCRIPTION Q TY SPEC 15 1030059005 LONGITUDINAL DRIVING SHAFT 1 16 0050006005 LONGITUDINAL DRIVING SEAT 1 17 NEEDLE BEARING 1 FJ 1712 18 1200022005 LONGITUDINAL DRIVING GEAR 1 19 COMPRESSION SPRING 1 20 NEEDLE BEARING 1 RLM1416 21 C SHAPE RING 1 C17 22 SETTING KEY 1 4x12L 23 241002...

Page 198: ...CAP SCREW 8 M5x14L 13 SOCK HEAD CAP SCREW 2 M6x16L 14 SOCK HEAD PLATE WASHER 2 D4 15 SOCK HEAD PLATE WASHER 2 D6 16 3500015005 DUST CONTROL BOARD 1 C 1 PROXIMITY SWITCH 2544A2 NO PART NO DESCRIPTION Q TY SPEC 1 1810053005 FIXING PLATE 1 2 2890009005 ADJUSTING PLATE 1 3 PROXIMITY SWITCH 2 PNP 5MM 17 17 28MM 4 WASHER 2 D5 5 CROSS HEAD SCREW 2 M5x10L 6 CROSS HEAD SCREW 2 M4x6L 7 WASHER 2 D4 D TABLE S...

Page 199: ...14 16 PD __________________________________________________________________________________________ _ TABLE LONGITUDINAL DRIVE 1436 1632 1640 PL 07A ...

Page 200: ...OVER 1 16 SERIES 4 SEAL RING 1 ψ12xψ15x3L 5 2610006005 MOVABLE PIN 1 6 2700003005 COMPRESSION SPRING 1 7 2490003005 LOCATING SEAT 1 8 3870002005 PLASTIC BLACK BALL 1 9 CROSS HEAD SCREW 2 M6x8L 10 INNER HEX SCREW 2 M8x20L 11 WASHER 2 ψ8 12 CUP NUT 5 5x12L 13 WASHER 2 ψ12 14 SETTING KEY 1 B 1 LONGITUDINAL TRANSMISSION SET 3645 14 4845 16 NO PART NO DESCRIPTION Q TY SPEC 15 1030059005 LONGITUDINAL DR...

Page 201: ... HEAD SCREW 8 M4x16L 12 SOCK HEAD CAP SCREW 8 M5x14L 13 SOCK HEAD CAP SCREW 2 M6x16L 14 SOCK HEAD PLATE WASHER 2 D4 15 SOCK HEAD PLATE WASHER 2 D6 C 1 PROXIMITY SWITCH 2544A2 NO PART NO DESCRIPTION Q TY SPEC 1 1810053005 FIXING PLATE 1 2 2890009005 ADJUSTING PLATE 1 3 PROXIMITY SWITCH 2 PNP 5MM 17 17 28MM 4 WASHER 2 D5 5 CROSS HEAD SCREW 2 M5x10L 6 CROSS HEAD SCREW 2 M4x6L 7 WASHER 2 D4 D TABLE SE...

Page 202: ... ANTI WATER PLATE 1 NO PART NO DESCRIPTION Q TY SPEC 7 CROSS HEAD SCREW 2 M4x8L TABLE SET 414 1640 NO PART NO DESCRIPTION Q TY SPEC 1 0506040015 TABLE 1 2 1930021005 RIGHT END COVER 1 3 1930019005 LEFT END COVER 1 4 CROSS HEAD SCREW 6 M8x30L 5 WASHER 6 D4 6 3520064005 ANTI WATER PLATE 1 7 CROSS HEAD SCREW 2 M4x8L PL 07A 3 ...

Page 203: ...14 16 PD _________________________________________________________________________________________ _ VERTICAL FEED PL 08 ...

Page 204: ...SEAT OF ELEVATING GEAR 1 14 SET SCREW 1 M10x10L 15 BEARING 1 6212 16 1200032005 RIGHT SPIRAL BIG GEAR MM 1 3651X 1200033005 RIGHT SPIRAL BIG GEAR INCH 1 3651XN 17 HEADLESS SCREW 2 M6x10L 18 A18BA0AW09 OUTER RING 1 AW09 19 A12000AN09 LOCKING NUT 1 AN09 B VERTICAL TRANSMITTING SET 3652X 3652XN 1428 1436 1632 NO PART NO DESCRIPTION Q TY SPEC 1 1030065005 DRIVING SHAFT 1 3652D 3652ND 1030077005 DRIVIN...

Page 205: ...OTH FORM BELT 1 T5x144Tx25mm 28 SOCK HEAD CAP SCREW 2 M6x15L 29 1210028005 DRIVER PULLEY 1 30 1700044005 MOTOR FIXING PLATE 1 31 1210044005 ELEVATING 1 32 2490027005 WASHER 2 33 1020005005 FIXED PLATE SUPPORT 1 34 1810107005 ENCODER FIXED PLATE 1 35 WASHER 1 ψ8 36 HEX HAND SCREW 1 M8 20L 37 ENCODER 1 38 SET SCREW 2 M5x5L 39 HEX HAND SCREW 1 M8 20L 40 SPRING WASHER 1 ψ8 41 SOCK HEAD CAP SCREW 4 M8x...

Page 206: ...14 16 PD __________________________________________________________________________________________ _ LIFTING STRUCTURE 1428 1436 1632 1640 PD PL 09 ...

Page 207: ...2620027005 FLAT REGULATING SCREW 5 M22 105L BASE COVER UNIT 3656A 1428 1436 4656A 1632 4156A 1640 NO PART NO DESCRIPTION Q TY SPEC 6 2000101005 BASE FRONT SEALED COVER 1 7 SOCKET SCREW 8 M6x10L 8 2000102005 BASE REAR SEALED SCREW 1 9 SOCKET SCREW 4 M6x10L 10 3880003005 PROTECT COVER 1 3656 3880004005 PROTECT COVER 1 4656A 3880005005 PROTECT COVER 1 4156A 11 SOCKET SCREW 2 M6x6L 12 SOCKET SCREW 2 M...

Page 208: ...14 16PD LONGITUDINAL HYDRAULIC SYSTEM PL 10 ...

Page 209: ...HEAD CAP SCREW 4 M8x20L 17 2000082005 UPPER COVER PLATE OF THROTTLING SEAT 1 18 1430015005 INSIDE HEXAGONAL SHAFT SLEEVE 1 19 O RING 1 P22 20 1030071005 THROTTLING ARBOR 1 21 O RING 1 P42 22 DOUBLE HEAD FLAT KEY 1 6x6x10L 23 1030018015 THROTTLING VALVE SHAFT 1 24 O RING 1 P26 25 1030070005 SWITCH SHAFT OF THROTTLING VALVE 1 26 2820002005 THROTTLING VALVE BODY 1 27 HIGH PRESSURE PIPE 90 CONNECTION ...

Page 210: ... 1640 9 SOCKET SCREW 2 M6x30L 10 0640017005 HIGH PRESSURE PIPE CONNECTION 1 11 SOCKET SCREW 2 M8x35L 12 SOCKET SCREW 4 M8x55L C LONGITUDINAL HYDRAULIC CYLINDER SET 3741 1428 NO PART NO DESCRIPTION Q TY SPEC 1 DUST RING 2 DH22 4 2 1830029005 OIL SEAL SEAT 2 3 OIL SEAL 2 UHS 22 4 4 OIL SEAL 2 GSW22 4x30x5 5 O RING 2 P42 6 BEARING 2 DU1810 7 2910002005 LEFT HYDRAULIC CYLINDERTOP HEAD 1 8 O RING 2 P50...

Page 211: ... OF HYDRAULICCYLINDER 1 19 2630045005 LOCK NUT 1 20 2910003015 RIGHT HYDRAULIC CYLINDERTOP HEAD 1 LONGITUDINAL HYDRAULIC CYLINDER SET 3941 1436 NO PART NO DESCRIPTION Q TY SPEC 1 DUST RING 2 DH22 4 2 1830029005 OIL SEAL SEAT 2 3 OIL SEAL 2 UHS 22 4 4 OIL SEAL 2 GSW22 4x30x5 5 O RING 2 P42 6 BEARING 2 DU1810 7 2910002005 LEFT HYDRAULIC CYLINDERTOP HEAD 1 8 O RING 2 P50 9 2560005005 ANTI COLLISION S...

Page 212: ...10 7 2910002005 LEFT HYDRAULIC CYLINDERTOP HEAD 1 8 O RING 2 P50 9 2560005005 ANTI COLLISION SLEEVE 2 10 O RING 2 P30 11 TURCITE B 2 10x125L 12 OIL SEAL 1 GSP45x35x4 13 O RING 1 P22 4 14 2920004015 PISTON 1 15 TAPER PIN 2 5x38L 16 2790018005 PISTON ROD 1 1640 17 2800016005 HYDRAULIC PIPE 1 1640 18 1800029005 FIXING RING OF HYDRAULICCYLINDER 1 19 2630045005 LOCK NUT 1 20 2910003015 RIGHT HYDRAULIC ...

Page 213: ...14 16 PD __________________________________________________________________________ TABLE REVERSING MECHANISM 3661 PL 11 ...

Page 214: ...E COVER OF REVERSING BODY 2 6 HOLE PLUG 2 1 8PT 7 STEEL BALL 2 ψ5 8 2700008005 SPRING 2 9 2890014005 TOP BLOCK OF REVERSING SHAFT 2 10 INNER RETAINING RING 2 ψ28 11 ASBESTOS GASKET 1 95x90x1 12 2640012005 LEAK PROOF NUT 2 13 O RING 4 P8 14 2630016005 FIXING NUT 2 15 HEADLESS SCREW 2 M8x40L 16 SOCK HEAD CAP SCREW 8 M6x40L 17 1030067005 REVERSING SHAFT 1 18 1430047005 REVERSING SHAFT SLEEVE 1 19 282...

Page 215: ...14 16 PD __________________________________________________________________________ HYDRAULIC SYSTEM 366 PL 12 ...

Page 216: ...0 CONNECTION 1 3 4 PTx3 4 PH 14 HYDRAULIC PUMP 1 40 CC PRM 15 SOCK HEAD CAP SCREW 4 M10x30L 16 PIPE ELBOW 1 1 PT 17 STRAIGHT CONNECTION PIPE 1 1 PTx13 L 18 TRANSFER CONNECTION 1 1PT 19 HIGHPRESSUREPIPE90 CONNECTION 1 2 PT 20 OIL FILTER 1 2 PT 21 CROSS HEAD SCREW 3 3 16 Wx0 5 L 22 OIL FEEDING FILTER 1 23 2420030005 DIRECTIONAL VALVE FIXED PLATE 1 24 SOCK HEAD CAP SCREW 4 M6x15L 25 2000108005 OIL TA...

Page 217: ...14 16 PD ____________________________________________________________________________________________ _ CHUCK SPLASH GUARD PL 13 ...

Page 218: ...CHUCK 400x800MM 1 1632 CHUCK 400x1000MM 1 1640 4 CHUCK FIXING BLOCK 2 1428 1436 CHUCK FIXING BLOCK 4 1632 1640 B SPLASH GUARD OPTIONAL C0505 1428 C0506 1436 C0508 1632 1640 NO PART NO DESCRIPTION Q TY SPEC 1 3520066005 SPLASH GUARD 300x700 1 1428 3520069005 SPLASH GUARD 300x900 1 1436 3520076005 SPLASH GUARD 400x800 400x1000 1 1632 1640 2 2350016005 FRONT WATER PROOF MOVABLEPLATE 2 1428 3520028005...

Page 219: ...14 16 PD ________________________________________________________________________________________ _ ELECTRICAL AND CONTROL BOX PL 14 ...

Page 220: ...NING SHAFT OF CONTROL BOX 2 18 3090009005 CONTROL BOX SUPPORT ARM 1 19 SOCK HEAD CAP SCREW 3 M6x14L 20 2000119005 SIDESEALEDCOVEROFSUPPORTARM 1 21 CROSS HEAD SCREW 2 M6x10L 22 CROSS HEADSCREW 4 M4x10L 23 2000120005 SIDESERLEDCOVEROFSUPPORTARM 1 24 WASHER 4 ψ8 25 SOCK HEAD CAP SCREW 4 M8x30L 26 3160004015 FIXING PLATE OF SUPPORT ARM 1 C ELECTRIC BOX SET 3695A NO PART NO DESCRIPTION Q TY SPEC 27 SOC...

Page 221: ...D ________________________________________________________________________________________ _ PL 14 2 NO PART NO DESCRIPTION Q TY SPEC 42 2030004005 ELECTRIC BOX GROUND STRAP 1 43 SOCK HEAD CAP SCREW 1 M10x30L ...

Page 222: ...14 16 PD LUBRICATION SYSTEM 368 PL 15 ...

Page 223: ...ING 1 ψ6 16 ALUMINIUM TUBING 2 ψ6 17 AB TYPE OIL REGULATING MANIFOLD 1 B 3 18 1730001005 SENSOR FIXED SUPPORT 1 19 2250071005 SENSOR SLIDING STEM 1 20 SENSOR 1 TZ 7310 B NO PART NO DESCRIPTION Q TY SPEC 1 JUNCTION 3 WAY 1 PKD 4 2 SOCK HEAD CAP SCREW 1 M5x20L 3 COMPRESSION SLEEVE 3 PB 4 4 COMPRESSION BUSHING 3 PA 4 5 ALUMINIUM TUBING 1 ψ4 6 ALUMINIUM TUBING 1 ψ4 7 ALUMINIUM TUBING 1 ψ4 C NO PART NO...

Page 224: ...14 16 PD NO PART NO DESCRIPTION Q TY SPEC 10 ALUMINIUM TUBING 1 ψ4 11 ALUMINIUM TUBING 1 ψ4 PL 15 PL 15 2 ...

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