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Accutrol AVC5000, Installation & Operation Manual

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Installation & Operation Manual - Model AVC5000 

Contents of this Manual are Subject to Change Without Notification

 

Page iii

 

 

 

TABLE OF CONTENTS 

 

LIMITED WARRANTY ................................................................................................................ ii

 

TABLE OF CONTENTS ............................................................................................................... iii

 

SECTION 1 - INTRODUCTION ................................................................................................... 4

 

SECTION 2 - SPECIFICATIONS ................................................................................................. 6

 

SECTION 3 – PHYSICAL DIMENSIONS & WEIGHTS .......................................................... 11

 

SECTION 4 - INSTALLATION .................................................................................................. 12

 

SECTION 5 – WIRING ................................................................................................................ 15

 

SECTION 6 – INSIGHT USER INTERFACE SOFTWARE & CONFIGURATION ................ 17

 

SECTION 7 – BACnet.................................................................................................................. 52

 

SECTION 8 – MAINTENANCE ................................................................................................. 59

 

APPENDIX A: DOCUMENT REVISION HISTORY ................................................................. A

 

APPENDIX B: AVC5000 CONFIGURATION FORM ................................................................ C

 

APPENDIX C: FACTORY DEFAULT VALUES FOR SETPOINT MODE .............................. D

 

APPENDIX D: FACTORY DEFAULT VALUES FOR FUMEHOOD MODE ........................... E

 

APPENDIX E: AFC5000 OPERATION ........................................................................................ F

 

Summary of Contents for AVC5000

Page 1: ...tents of this Manual are Subject to Change Without Notification Airflow Control Valve Patented U S 6 991 177 7 543 759 Manufactured by Accutrol Representative AVC5000 MANUAL REV J 6 26 18 21 Commerce...

Page 2: ...ts against defects or damages arising from improper installation where installation is by persons other than Manufacturer against defects in products or components not manufactured by Manufacturer or...

Page 3: ...FICATIONS 6 SECTION 3 PHYSICAL DIMENSIONS WEIGHTS 11 SECTION 4 INSTALLATION 12 SECTION 5 WIRING 15 SECTION 6 INSIGHT USER INTERFACE SOFTWARE CONFIGURATION 17 SECTION 7 BACnet 52 SECTION 8 MAINTENANCE...

Page 4: ...ortex shedding airflow sensors provide a highly repeatable digital pulse train with a frequency that is directly proportional to the air flow velocity in each chamber of the AccuValve The digital puls...

Page 5: ...l Last Position FLP 5 Fail Open Closed FSP VALVE SIZE 06 6 Diameter Round 08 8 Diameter Round 10 10 Diameter Round 12 12 Diameter Round 14 14 Diameter Round 18 12 h x 18 w Rectangular 24 12 h x 24 w R...

Page 6: ...V out capable of driving 1K ohm load Alarm Relay Output DPDT NC NO contacts rated load 1A 30 vDC or 0 3A 125vac Max operating voltage 125VAC or 60 vDC Max carry current 1A Max switching capacity 37 VA...

Page 7: ...inless Steel Galvanized Steel PFA Coated 304SS 304 Stainless Steel Shafts 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel PFA Coated 316SS 316 Stainless Steel Shaft Tabs 304 Stainless Stee...

Page 8: ...5 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 25 50 75 100 125 150 175 200 225 250 275 300 325 Valve DP wc Max Airflow CFM 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 100 150 200 250 300 350 400 450...

Page 9: ...CFM 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 300 600 900 1200 1500 1800 2100 2400 2700 Valve DP wc Max Airflow CFM 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 400 800 1200 1600 2000 24...

Page 10: ...0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 800 1600 2400 3200 4000 4800 5600 6400 Valve DP wc Max Airflow CFM 0 00 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 1000 2000 3000 4000 5000 6000 700...

Page 11: ...m in mm Lbs kg Lbs kg AVC5100 06 5 88 149 22 559 10 254 13 5 9 9 4 1 AVC5100 08 7 88 200 24 610 13 381 16 7 3 12 5 4 AVC5100 10 9 88 250 24 610 15 432 20 9 1 14 6 4 AVC5100 12 11 88 300 27 686 17 483...

Page 12: ...that will provide a minimum clearance of 14 356mm unobstructed access to the control module actuator and valve access cover 3 Provide an opening in the duct section sized appropriately for the valve...

Page 13: ...far enough to allow the valve to be lifted into the duct opening 3 Slip the discharge end of the valve into the duct engaging valve into duct 1 at each end 4 Position valve to provide unobstructed ac...

Page 14: ...erly 2 Lift valve into position to provide unobstructed access to the control module actuator and access panel The 36 and 48 wide valves are provided with integral mounting struts to help support the...

Page 15: ...CONFIG PORT Class 2 28 VA 15W max ePI Status AVC Control Module Patented US 6 991 177 and US 7 543 759 Patent Pending US 13 238 155 Made in USA 1 0 MAC ADDRESS V I R r RA RB Gnd Gnd Gnd Gnd Gnd AFC50...

Page 16: ...d remain in the 0 position Each switch carries a weighted decimal value The values of each switch in the 1 position are summed to equal the MAC address as shown in the examples below To set the MAC ad...

Page 17: ...768 or greater suggested USB Cable Type A MINI B 6 2 Installing the AVC Insight Software Before starting the install process close any programs running on the computer 1 Download the AVC Insight Softw...

Page 18: ...gram Proceed to the next section for instructions 2 Read the End User Software License Agreement EULA and select the appropriate response 5 Accept the Silicon Laboratories EULA terms to proceed 6 Chec...

Page 19: ...he installation or go to the Start Menu and select Programs AVC Insight 2 A Product Registration Form similar to the one shown below will open Fill in the required information on the form and click on...

Page 20: ...etpoint Mode non fume hood applications connect USB cable to the AVC Control Module For Fume Hood Mode applications that use the AFC5000 display connect the USB cable to the AFC5000 using the Mini USB...

Page 21: ...the drop down list noting the COM ports that are included in the list Now plug the AVC into USB port and view the drop down list The new COM port added to the list is the AVC COM port 6 6 1 AVC Insig...

Page 22: ...r on the gauge however the color will be Gray 6 6 3 Airflow Setpoint Gauge The Airflow Setpoint Gauge displays the Airflow Setpoint Value the Airflow Setpoint Range and the Airflow Setpoint Operating...

Page 23: ...ppendix C The following examples show how to configure each setpoint source and their associated parameters 6 6 4 1 2 Setpoint Source Analog Input AI 1 Selecting Analog Input AI 1 will configure the c...

Page 24: ...s password is required when issuing a controller initialization command over BACnet 1 Select DRY CONTACT 2 Enter the Setpoint Values Corresponding with the appropriate Digital Input States 4 Select Up...

Page 25: ...me Hood Type Because the AVC5000 is capable of operating on many different types of fume hoods bio safety cabinets flow benches or any device that requires precise control of the exhaust airflow it is...

Page 26: ...s the lower bypass or airfoil opening The lower bypass area is not affected by the sash position 6 6 4 2 1 3 Horizontal Sash Only AI 3 Configuration Refer to the Horizontal Sash Sensor Installation Gu...

Page 27: ...cted upper bypass allows air to enter into the fume hood only when the sash is closed or nearly closed As the sash is raised the upper bypass becomes blocked The open area below the sash which allows...

Page 28: ...on while observing line 2 of the LCD where the following information will be sequentially displayed AVC Rev x x x x AFC Rev x x x x DevObjID xxx MAC Addr xxx Serial xxxxxx and Hibernat 3 When Hibernat...

Page 29: ...es connected to the controller s dry contact inputs DI 1 and or DI 2 6 6 4 2 2 Calibrate Sash Input The sash calibration options are based on the sash configuration that was selected in Section 6 6 4...

Page 30: ...libration process verify operation by moving the sash position and observing the real time value displayed is equal to the actual sash position 1 Initiate Horizontal Sash Calibration by Selecting 2 Fo...

Page 31: ...is configured to Fume Hood Mode When the Digital Input is set to BACnet Communications Point BV the DI Input wired connection is not used and the associated BACnet BV point is used for the digital st...

Page 32: ...FM LCD Display shows LabUnOcc message DI 2 state changes from CLOSED to OPEN Lab is set to return to Occupied Mode 5 seconds after the DI 2 state changes from CLOSED to OPEN Face Velocity Set Point ch...

Page 33: ...850 CFM LCD Display shows FH UnOcc message DI 1 changes from CLOSED to OPEN Presence is detected at the Fume Hood Immediately after the DI 1 state changes from CLOSED to OPEN Face Velocity Set Point c...

Page 34: ...from CLOSED to OPEN DI 2 remains OPEN Lab is Occupied and Presence is detected at Fume Hood Immediately after the DI 1 state changes from CLOSED to OPEN Face Velocity Set Point changes from 80 to 100F...

Page 35: ...Volume Limit Control Setpoint DI Select For applications that require the Purge function to control and maintain the maximum volume limit configure Purge Mode as follows When Purge is activated eithe...

Page 36: ...2 5 4 Sash Sensor Fault Alarm Provides an alarm if the vertical or horizontal sash sensor exceeds their normal range of operation which occurs if a wire breaks or a sensor is damaged 6 6 4 2 5 5 Actua...

Page 37: ...levant Enabling the Face Velocity Alarm Bypass Feature will temporarily suspend the face velocity alarms during this control sequence and the AFC5000 display will indicate the controller is maintainin...

Page 38: ...w High Face Velocity Alarm Other Alarms Disabled Note Time delays are used to eliminate false triggering and nuisance alarms Alarm Sequence for Example 1 Face Velocity 100 FPM No Active Alarms Low Vel...

Page 39: ...ion Manual Model AVC5000 Contents of this Manual are Subject to Change Without Notification Page 39 Example 2 Control Configuration Setback with Pres Sen on DI 1 and Occ Sen on DI 2 Alarm Configuratio...

Page 40: ...e the purge function in case of emergency Prior to putting fume hood into service the average face velocity displayed by the AFC5000 should be verified by performing a field measurement taken in accor...

Page 41: ...libration Data can be saved to a csv file once the controller has been updated with the calibration adjustment has been saved 4 Complete a final face velocity measurement to insure the adjusted face v...

Page 42: ...G to Open Configuration Window Analog Output Full Scale Output Value Indicator Present Analog Output Configuration Output Value Indicator Analog Output Corresponding to Gauge Parameter or Source Selec...

Page 43: ...ovides the FS range for the Gauge and Analog Output Signal This example sets the AO Full Scale and Gauge FS to 200 FPM The Output Signal Type is selected from the dropdown list Filtering can be applie...

Page 44: ...e manual override value is not saved to the controller s nonvolatile memory A power cycle will release the control to Auto 6 6 7 Alarm Indicator Diagram The Alarm Indicator Diagram provides a visual i...

Page 45: ...ture will provide a periodic reminder chirp at regular intervals to remind the local occupants that the alarm condition still exists The interval rate of the reminder chirp and the expiration of the r...

Page 46: ...which closes the feedback loop ERROR The control ERROR is difference between the SETPOINT and MEASURED values The control ERROR is input to the PI algorithm which generates the control output P I The...

Page 47: ...rip chart plot of the Airflow Setpoint and Measurement values with respect to time The Strip Chart is a useful tool for troubleshooting and evaluating the controller performance The time scale x axis...

Page 48: ...Beep on Poll Airflow Measurement Airflow Units BACnet Communications Address Sw itch Setting Calculator Volume Measurement Adjust Face Velocity Measurement Adjust Actuator Feedback Calibration Airflow...

Page 49: ...600 200 0 Face Velocity Measurement Adjust which is only available in Fume Hood Mode is explained in Section 6 6 4 2 6 1 Actuator Feedback Calibration provides a means to calibrate the actuator feedb...

Page 50: ...Flash Drive to the AVC controller s volatile memory RAM The CLONE utility is useful when configuring multiple fume hoods of the same type by eliminating the need to repeat the process of entering info...

Page 51: ...entification data which are stored in nonvolatile memory All of the fields in the Controller Identification window are read only with the exception of the Controller TAG Name which can be modified at...

Page 52: ...etwork performance can be compromised Due to the complexities associated with network communications the most reliable method for communicating the airflow set point to the AVC controller is via Analo...

Page 53: ...Condition W Binary Note 1 BV4 BACnet Digital2 Condition W Binary MSI1 DI states 1 4 R MSI2 Mode Selector 1 AI2 2 MSI1 3 AV1 4 FumeHood 5 Hibernate R MSI3 Airflow Volume Units 1 CFM 2 CMS 3 CMM 4 CMH...

Page 54: ...gher priority levels 9 8 7 etc Objects AI AV AO shall support the COV_INCREMENT property which shall also be writable 7 1 1 Save Active Configuration to Nonvolatile Flash Memory The AVC has both volat...

Page 55: ...1 or AO1 changes by more than the COV_INCREMENT for the corresponding object If COV_INCREMENT is zero for a given object it shall also disable Unsubscribed COV for that object even if AV2 is non zero...

Page 56: ...ation B AWS BACnet Operator Display B OD BACnet Building Controller B BC BACnet Advanced Application Controller B AAC BACnet Application Specific Controller B ASC BACnet Smart Sensor B SS BACnet Smart...

Page 57: ...nt_Value COV_Increment BI Binary Input No No Inactive_Text Active_Text Object_Name Inactive_Text Active_Text BV Binary Value No No Inactive_Text Active_Text Object_Name Present_Value MSI Multi State I...

Page 58: ...ess translation Yes No Network Security Options Non secure Device is capable of operating without BACnet Network Security Secure Device is capable of using BACnet Network Security NS SD BIBB Multiple...

Page 59: ...llow the access door to slide forward CAUTION If the bolt is removed from the captive nut the access cover can spring open possibly causing injury 8 1 2 Using two hands squeeze the access cover and sl...

Page 60: ...esult in personal injury 8 2 1 The access cover is secured to the valve using 12 Tek Screws Remove the 12 Tek Screws using a 5 16 socket and put the screws aside for reinstalling the cover later 8 2 2...

Page 61: ...t control over DI 1 BV3 and DI 2 BV4 Appendix B Removed the AVC5000 Configuration Form and replaced with description for using the AVC Config Form within the AccuValve Estimate Order Spreadsheet to pr...

Page 62: ...1 1 BACnet Communications Paragraph Revised Figure Changed Default BACnet Airflow Setpoint to Factory Default Airflow Setpoint 6 6 10 1 2 System Utilities Descriptions added to clarify LOAD Configura...

Page 63: ...each AVC5000 can be factory configured specifically for the field application Each order must be submitted to Accutrol using the AccuValve Estimate Order Spreadsheet with the AVC Config Form completed...

Page 64: ...Installation Operation Manual Model AVC5000 Contents of this Manual are Subject to Change Without Notification D APPENDIX C FACTORY DEFAULT VALUES FOR SETPOINT MODE...

Page 65: ...Installation Operation Manual Model AVC5000 Contents of this Manual are Subject to Change Without Notification E APPENDIX D FACTORY DEFAULT VALUES FOR FUMEHOOD MODE...

Page 66: ...ick Start Manual Alarm Status Indicator Mute Button Purge Button Purge Status Indicator Removable Cover Plug for USB Configuration Port LCD Display With Backlight Model Code AFC5000 xxx 000 no cable 0...

Page 67: ...eedback Position xxxx Press Hold Press when LCD Hibernat Activates Hibernate Mode LED Status Indicators Alarm Status LED Indicator Purge Status LED Indicator Status Green Off System operation is norma...

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