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D&RGW K-28 COAL FIRED MANUAL

11

Firing Your Locomotive

 

Since it is absolute human nature “

not to read instructions

,” there is included with this set of instructions a “K-28 COAL 

FIRING CHECK LIST”. This checklist covers the entire firing process, in abbreviated form, from setting the locomotive out 

on the track to putting the locomotive in long term storage.

After assembling all the necessary items, coal, charcoal, water, oils and tools, you need to find a spot to lubricate the 

locomotive and tender. I usually use a convenient table or other flat surface where I can place a folded towel to protect the 

locomotive when I lay it on its side. You need to oil the running gear on both sides, oil the axle boxes, the lead and trailing 

truck and the axle pump yoke and eccentric. I also put a drop of oil on the axle pump ram. The locomotive is then placed 

on the steam up bay track and the tender axles oiled in a similar fashion.

After placing the tender behind the locomotive on the track, connect the drawbar in its long position. Although you can run 

the loco with the drawbar in the short position, it is less convenient to stoke the firebox, there is less access room to reach 

the controls and it puts a more acute bend in the tender water lines.

Next connect the tender water lines. The return line slips onto the locomotive stub pipe about 3/16 to a 1/4 of an inch. 

The pump feed line screws onto the locomotive fitting; it contains an “O” ring to sea! it, and finger tight is tight enough. 

Check that the “O” ring has not become misplaced.

 Following the tender hook up you should check the lubricator for 

proper oil level. 

The correct level is even with the bottom of the cross tube.

 Before adding oil, check that you drained 

the condensate after the prior run by using your syringe or opening the drain. An easy tip for adding oil is to again use 

your syringe; fill the syringe with oil, insert the tube down below the cross tube and add oil to the proper level. This keeps 

oil from spanning across the gap between the lubricator sides and the cross tube and not draining down. After filling the 

lubricator, open the lubricator adjustment valve approximately 1/8 to 1/4 turn, or to the setting that experience has shown 

will feed 1 to 1 1/2 cc of oil per hour of running time.

Water can now be added to the tender. It will hold approximately 2 quarts, and should be filled to the bottom of the hatch. 

Once the tender is full of water, you can clear the pump feed lines of air. Begin by ensuring that the boiler and gauge glass 

blow downs. the throttle and the blower valve are all closed. Open the axle pump bypass valve a half turn or so, and pump 

the tender pump 10 to 15 strokes. Close the bypass and pump the tender pump an additional 8 to 10 pumps; or until the 

water level is 1/8 inch above the red line on the water glass. Leave the bypass closed.

NOTE

: If the boiler needs more water than a few strokes of the tender pump, it is easiest to add water using the Goodall 

Valve and Pump Bottle.

Do not overfill the boiler.

 The water level will rise as the boiler is heated and comes up to steam pressure. This can 

cause the water level in the boiler to be so high that the boiler will” prime” or pass raw water to the cylinders when you first 

start the locomotive moving. If the water level is more than 3/16 inch above the red line, water can be released from the 

boiler as steam pressure builds by using the gauge glass blow down or the boiler blow down.

The most convenient way to fire your locomotive is from a gondola full of coal coupled up behind the tender. The gondola 

also provides a handy place to keep the fire pick and shovel. Fill the gondola about 2/3 full of coal and couple it up to the 

tender . After placing your suction / smokestack fan in a convenient place next to the front of the loco, fill the firebox with 

oil soaked charcoal level with the bottom of the door . This takes about 8 to 10 shovel fulls, and should be spread out 

evenly in the firebox, side to side and front to back. Check that the blower, throttle and axle pump bypass valves are all 

closed. Place the fan into the stack, light the charcoal, and immediately turn on the fan and shut the firebox door.

 

You will now have about 2 to 2 1/2 minutes to relax as steam pressure builds to about 10 pounds on the gauge. As soon 

as the gauge shows 10 pounds, add 2 shovels of coal, remove the fan and turn on the blower. The blower is much more 

effective at providing draft than the fan , and pressure will build very quickly; you should be able to actually see the gauge 

climbing . As pressure builds, you will need to turn the blower down slightly. At between 40 and 50 pounds pressure, add 2 

or 3 more shovels of coal and open the cylinder drain cocks.

Summary of Contents for D&RGW K-28 COAL FIRED

Page 1: ...D RGW K 28 COAL FIRED INSTRUCTION MANUAL Instructions Provided by Pikes Peak Locomotive Works ACCUCRAFT TRAINS 33268 CENTRAL AVE UNION CITY CA 94587 TEL 510 324 3399 FAX 510 324 3366 WWW ACCUCRAFT COM...

Page 2: ...eal wood NOT BRIQUET charcoal Available from gourmet cooking stores barbeque supply stores and some home improvement centers Cowboy Brand barbeque charcoal Cowboy brand barbeque charcoal available fro...

Page 3: ...each run is highly recommended with special attention to the eccentric ram and driving yoke of the axle pump AFTER RUN BRUSHING To clean off the light dusting of ash and cinders following a run we use...

Page 4: ...m done The functioning water level of a butane locomotive with its usual single flue located along the bottom of the boiler is less critical than that of a coal fired boiler with a crown sheet The cro...

Page 5: ...your locomotives boiler and how it behaves The boiler in your locomotive duplicates a full size boiler in all aspects including significant areas of flat surface Construction includes 8 fire tubes an...

Page 6: ...producing a corrosive in the form of sulphur dioxide which in the presence of moisture becomes sulphuric acid The ash or non combustible portion composed mostly of clay remains behind to form clinker...

Page 7: ...ng The Welsh steam coal available from Coles Power Models falls into this category Although it bums relatively fast and needs more continuous stoking than other coals it burns without much ash no smok...

Page 8: ...r Also available is Green Velvet Steam Cylinder Oil We have not tried this oil and have no opinion as to its suitability but it is being used by various ride on 7 5 inch gauge builders It can be purch...

Page 9: ...condensed water remaining after a run Your lubricator is fitted with a drain to use for removing the condensate at the end of a run but this makes measuring it difficult The best way to accomplish th...

Page 10: ...but only after a good bed of coals is established If you are using the Cole s Power Models product it will come in a bucket with pieces ranging from pea sized on up to the a lump twice the size of the...

Page 11: ...f running time Water can now be added to the tender It will hold approximately 2 quarts and should be filled to the bottom of the hatch Once the tender is full of water you can clear the pump feed lin...

Page 12: ...best By now your locomotive should be completely converted over from the startup charcoal and you can begin a regular rhythm of stoking checking the water gauge and occasionally adding water to the t...

Page 13: ...h pan Place engine on table so that front truck and rear truck are on newspaper or paper towel Open hinged Smoke box door and using the flue brush thoroughly brush out the tubes and flue Use computer...

Page 14: ...e fired again within 60 days you may leave the boiler with water at or above the red line on the gauge glass Store engine and tender in a dry environment Do not wrap in plastic condensation can form w...

Page 15: ...ates the 2 mm stainless steel socket headed cap screws although we provide one for your use replacements can also be purchased at your Sears store The wrench set best suited for maintaining your locom...

Page 16: ...nnecting Rod Pin Valve Gear and Valve Guide Reverse Rod Check That Grates are Clean and Installed 3 Place Locomotive on Track and Prep Check That Smoke box is Clean Close Door Drain and fill Lubricato...

Page 17: ...ghtly to compensate for increased pressure When Pressure Reaches 70 Lbs Start Engine Check Coal Level Add level with bottom of door if needed Open Cylinder Drains Check that Bypass Valve is Closed Pla...

Page 18: ...urn out while the engine continues to run When pressure drops to about 45 lbs Run engine onto cooling track Close throttle close lubricator valve close blower valve Open firebox door Open gauge glass...

Page 19: ...ont engine and run ning gear and firebox Wipe off residue with paper towels and let engine air dry for a while Lightly spray running gear with WD 40 and wipe excess off with a paper towel Reassemble s...

Page 20: ...e shovel or the hook end of the Fire Pick Il also runs cool enough to be opened and closed by hand The door has two small air holes in it that allow the operator to see the intensity of the fire The w...

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