ABSCO SHEDS CPSW50 Assembly & Instruction Manual Download Page 4

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COMPONENT

DESCRIPTION

PART

No.

CHECK

COMPONENT

DESCRIPTION

PART

No.

CHECK

QTY

COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS

CPSW50 SINGLE CARPORT FRAME ACCESSORIES

JA-1

JA-2

JA-3

JOINER ANGLE 50 x 50

L = 45mm
(EDGE BEAM INNER
CORNER CONNECTOR)

JOINER ANGLE 50 x 50

L = 100mm
(EDGE BEAM OUTER
CORNER CONNECTOR)

JOINER ANGLE 100 x 50

L = 50mm
(MID CROSS BEAM TO
EDGE BEAM
CONNECTOR)

50mm JOINER PLATE

L = 100mm
(BACKING SUPPORT
PLATE FOR JA-3)

CBB

75 x 75 ANGLE COLUMN
BASE BRACKET
L= 65mm
(CONNECT COLUMNS
TO CONCRETE)

25mm WIDE FLAT
STRIPS L = 270mm
(FOLD FOR LATER USE
AS ROOF BRACKETS)

25mm WIDE FLAT
STRIPS L = 270mm

(FOLD FOR LATER USE

AS DOWNPIPE

STRAPS)

DP-1

50mm PVC DOWNPIPE

L = 1880mm

DP-2

50mm PVC DOWNPIPE
L = 900mm

DP-3

50mm PVC DOWNPIPE

DP-4

50mm PVC DOWNPIPE

DP-5

50mm ROUND GALV.
GUTTER DROP FOR

DOWNPIPE

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION MANUAL

CARPORT MODEL: CPSW50

10-05-2017

Absco Industries

Skillion Carport Model: CPSW50

PAGE 04

Summary of Contents for CPSW50

Page 1: ...ENSIONS SHOWN ON THIS PAGE MAY BE USED 700 SQUARE x 600 DEEP CONCRETE SLAB SLAB SIZE 3000 x 5500 REFER TO ENGINEER S DRAWINGS ATTACHED 200 100 50mm COMPRESSED BEDDING SAND WATERPROOF MEMBRAIN F72 MESH WITH 30mm TOP COVER 200 65mm SQUARE RHS COLUMNS 75 2850 75 890 3720 890 D I A G O N A L 6 2 6 5 2720 COLUMN POSITIONS 1730 1795 3590 BETWEEN COLUMNS WIND LOADINGS OF W50C C2 Absco Industries Skillion...

Page 2: ...t may be easier to drill a small pilot hole first Measure and check off all components using the parts lists on the following pages prior to commencement To prevent damage in transit some components may be packed inside others almost hidden Carefully examine inside each component to ensure that you have located every item If a discrepancy is found contact Absco industries immediately Some parts ma...

Page 3: ... STEEL SHEET L 2820 SHEET 4 RHS 65 x 65 x 2 5 STEEL COLUMN L 2250 2 RHS 65 x 65 x 2 5 STEEL COLUMN L 2200 BEND COLUMN TOP BRACKETS CTBLH CTBRH BEND EACH COLUMN TOP BRACKET ALONG THE SLOTTED CENTRE LINE SIMPLY BY HOLDING THE BRACKETS AT POINTS A B AS SHOWN APPLY SUFFICIENT PRESSURE TO FORM A 90 DEGREE ANGLE ALONG THE BEND LINE ENSURE THAT THE EXISTING PRE FOLDED EDGES ALWAYS FACE INWARDS THE END RE...

Page 4: ...ECTOR 50mm JOINER PLATE L 100mm BACKING SUPPORT PLATE FOR JA 3 12 CBB 75 x 75 ANGLE COLUMN BASE BRACKET L 65mm CONNECT COLUMNS TO CONCRETE 12 RB 25mm WIDE FLAT STRIPS L 270mm FOLD FOR LATER USE AS ROOF BRACKETS DS 25mm WIDE FLAT STRIPS L 270mm FOLD FOR LATER USE AS DOWNPIPE STRAPS 2 DP 1 50mm PVC DOWNPIPE L 1880mm 1 DP 2 50mm PVC DOWNPIPE L 900mm 1 DP 3 50mm PVC DOWNPIPE 2 DP 4 50mm PVC DOWNPIPE 1...

Page 5: ... FRAME ACCESSORIES CONT 12 200 120 280 12mm DYNABOLTS 10mm x 16mm WAFER HEAD SELF DRILLING TEK SCREWS NEOPREHNE WASHERS 10mm x 80mm BOLTS NUTS 24 10mm x 20mm BOLTS NUTS 120 WASHERS ASSEMBLY INSTRUCTIONS 1 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPSW50 10 05 2017 Absco Industries Skillion Carport Model CPSW50 PAGE 05 ...

Page 6: ...ACTUAL COMPONENTS HAVE NOT BEEN BRANDED WITH PART NUMBERS BUT CAN BE IDENTIFIED BY THEIR SIZE AND DESCRIPTION AS NOTED THROUGHOUT THIS INSTRUCTION F R O N T RHS 2200 LONG EBRH 2720 LONG CB 2720 LONG 2850 LONG CB 2720 LONG CB 2850 LONG CTBLH 920 ARB920 ARB920 ARB920 ARB855 ARB855 2220 LONG CUT FROM 2x 2250 LONG RHS ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPSW50 10 05 2017 Absco I...

Page 7: ...65 AS SHOWN ON THE FRONT PAGE OF THIS INSTRUCTION JOIN THE EDGE BEAMS TOGETHER WITH THE SPLICE PLATES USING M10 x 20 BOLTS NUTS AND WASHERS AS SHOWN EB 3000 EB3000 EBRH 2750 EBLH 2750 EBLH 2750 EBRH 2750 FRONT OF CARPORT CB 2720 CB 2850 CB 2720 CB 2850 CB 2720 NOTE ADDITIONAL SPLICE PLATES ARE ADDED TO THE EDGE BEAMS AS DESCRIBED ON PAGE 8 STEP 3A IT IS EASIER TO INSERT THESE PLATES BY SLIDING THE...

Page 8: ...STRUCTURE IS RAISED EACH COLUMN TOP BRACKET MUST BE OFFSET BY 6mm AS SHOWN BELOW YOU CAN SEE BELOW HOW THE END RESULT WILL KEEP THE COLUMNS VERTICAL BUT TILT THE ROOF FLUSH WITH INSIDE FLANGE AT THIS POINT FLUSH WITH INSIDE FLANGE AT THIS POINT FLUSH WITH INSIDE FLANGE AT THIS POINT FIT AN EXTRA SPLICE PLATE IN EACH SIDE EDGE BEAM OVER THE FRONT AND REAR COLUMN POSITIONS AND FASTEN WITH TEK SCREWS...

Page 9: ... LONG BOLTS NUTS AND WASHERS NOTE 16 x 80mm LONG BOLTS SUPPLIED 4 PER COLUMN M10 x 20mm BOLTS ARE USED AT ALL OTHER LOCATIONS USING THE COLUMN BASE BRACKETS AS TEMPLATES DRILL FOUR 10mm HOLES IN EACH COLUMN JOIN TWO COLUMN BASE BRACKETS TO EACH COLUMN WITH FOUR M10 x 20mm BOLTS NUTS AND WASHERS JOIN THE 2720mm CROSSBEAM TO THE COLUMN TOP BRACKETS WITH FOUR M10 x 20mm BOLTS NUTS AND WASHERS AT EACH...

Page 10: ...ROOF SHEETS TO REAR FRONT POSITION THE JOINER PLATE JP ON THE EDGE BEAM TO THE DIMENSIONS SHOWN ABOVE AND DRILL TWO 10mm HOLES IN THE EDGE BEAM MOVE THE JOINER PLATE TO THE INSIDE OF THE EDGE BEAM TO ACT AS A LARGE WASHER FOR THE BOLTS SECURE THE CROSS BEAMS TO THE EDGE BEAMS AS SHOWN BELOW WITH TWO M10 BOLTS NUTS AND WASHERS AT EACH END MARK THE POSITIONS FOR THE REMAINING CROSS BEAM ON THE EDGE ...

Page 11: ...HTEN FINGER TIGHT TO ALLOW THE SECTIONS TO MOVE DURING LIFTING WITH ONE PERSON HOLDING EACH COLUMN BEGIN TO LIFT THE ROOF STRUCTURE CONTINUE LIFTING THE ROOF STRUCTURE UNTIL A SECOND BOLT CAN BE FASTENED TO THE COLUMN TOP BRACKET AND EDGE BEAM SECURE AND TIGHTEN ALL FOUR M10 x 20mm BOLTS NUTS AND WASHERS AT EACH END OF THE CROSS BEAM ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPSW5...

Page 12: ...TS TO THE COLUMNS ARE VERY TIGHT TO REDUCE THE AMOUNT OF SWAY IN THE STRUCTURE TO THE DIMENSIONS SHOWN ON THE FRONT PAGE OF THIS INSTRUCTION SECURE THE FRAME TO THE CONCRETE SLAB WITH THE M12 DYNABOLTS PROVIDED YOU WILL REQUIRE AN M12 MASONRY DRILL BIT TO DRILL INTO THE CONCRETE EQUALLY SPACE THE SIX ANGLE ROOF BRACES ARB AS SHOWN AND SECURE TO THE UNDERSIDE OF THE CROSSBEAMS WITH TWO TEK SCREWS P...

Page 13: ...T THE INSIDE OF THE EDGE BEAM ON BOTH SIDES OF THE STRUCTURE SECURE WITH SCREWS ALONG THIS EDGE AT 150mm CENTRES OVERLAP ROOF SHEETS FASTEN WITH SCREWS FRONT REAR FRONT ONE SCREW AT EVERY PAN ONE SCREW AT EVERY SECOND PAN ONE SCREW AT EVERY SECOND PAN ONE SCREW AT EVERY PAN ONE SCREW AT EVERY SECOND PAN ONE SCREW AT EVERY SECOND PAN ONE SCREW AT EVERY PAN ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANU...

Page 14: ...D GUTTER DROP AND SEAL WITH SILICONE FASTEN THE DOWNPIPES AND BENDS AS SHOWN BEND THE 270 x 25 FLAT STRIPS DS TO SHAPE AND FASTEN THE DOWNPIPE TO THE COLUMNS CLEAN DOWN ALL ROOF AND EDGE CROSS BEAM INTERNAL AREAS METAL FILINGS FROM DRILLING HOLES AND USING SELF DRILLING SCREWS CAN CAUSE DISCOLORATION AND CORROSION TO ROOF SHEETS AND GALVANIZED FRAMING SECTIONS DP 5 DP 3 DP 2 DP 1 DP 4 DS ABSCO IND...

Page 15: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPSW50 10 05 2017 Absco Industries Skillion Carport Model CPSW50 PAGE 15 ...

Page 16: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPSW50 10 05 2017 Absco Industries Skillion Carport Model CPSW50 PAGE 16 ...

Page 17: ... to the goods or services to which the warranty relates The warranty applies to the exclusion of all other representations guarantees or warranties express or implied our goods come with guarantees that cannot be excluded under the Australian consumer law and is not transferable You are entitled to a replacement or refund for a major failure and for compensation for any other foreseeable loss or d...

Page 18: ...rden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which are availab...

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