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ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION MANUAL

CARPORT MODEL: CPSW33-41

10-05-2018

Absco Industries

Skillion Carport Model: CPSW33-41

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Summary of Contents for CPSW33

Page 1: ...MENSIONS SHOWN BELOW MAY BE USED W33 600 SQUARE x 500 DEEP W41 600 SQUARE x 550 DEEP CONCRETE SLAB SLAB SIZE 3000 x 5500 REFER TO ENGINEER S DRAWINGS ATTACHED 200 100 50mm COMPRESSED BEDDING SAND WATERPROOF MEMBRAIN F72 MESH WITH 30mm TOP COVER 200 WIND LOADINGS OF W33 W41 65mm SQUARE RHS COLUMNS 75 2850 75 1355 2790 1355 D I A G O N A L 6 2 6 5 2720 COLUMN POSITIONS 2660 Absco Industries Skillion...

Page 2: ...ay be easier to drill a small pilot hole first Measure and check off all components using the parts lists on the following pages prior to commencement To prevent damage in transit some components may be packed inside others almost hidden Carefully examine inside each component to ensure that you have located every item If a discrepancy is found contact Absco industries immediately Some parts may h...

Page 3: ...GLE ROOF BRACE L 1395 8 STEEL SHEET L 2820 SHEET 2 RHS 65 x 65 STEEL COLUMN L 2200 2 RHS 65 x 65 STEEL COLUMN L 2250 BEND COLUMN TOP BRACKETS CTBLH CTBRH BEND EACH COLUMN TOP BRACKET ALONG THE SLOTTED CENTRE LINE SIMPLY BY HOLDING THE BRACKETS AT POINTS A B AS SHOWN APPLY SUFFICIENT PRESSURE TO FORM A 90 DEGREE ANGLE ALONG THE BEND LINE ENSURE THAT THE EXISTING PRE FOLDED EDGES ALWAYS FACE INWARDS...

Page 4: ...TOR 50mm JOINER PLATE L 100mm BACKING SUPPORT PLATE FOR JA 3 8 CBB 75 x 75 ANGLE COLUMN BASE BRACKET L 65mm CONNECT COLUMNS TO CONCRETE 12 RB 25mm WIDE FLAT STRIPS L 270mm FOLD FOR LATER USE AS ROOF BRACKETS DS 25mm WIDE FLAT STRIPS L 270mm FOLD FOR LATER USE AS DOWNPIPE STRAPS 2 DP 1 50mm PVC DOWNPIPE L 1880mm 1 DP 2 50mm PVC DOWNPIPE L 1200mm 1 DP 3 50mm PVC DOWNPIPE 2 DP 4 50mm PVC DOWNPIPE 1 D...

Page 5: ...RAME ACCESSORIES CONT 8 140 120 180 10mm DYNABOLTS 10mm x 16mm WAFER HEAD SELF DRILLING TEK SCREWS NEOPREHNE WASHERS 10mm x 80mm BOLTS NUTS 16 10mm x 20mm BOLTS NUTS 72 WASHERS ASSEMBLY INSTRUCTIONS 1 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPSW33 41 10 05 2018 Absco Industries Skillion Carport Model CPSW33 41 PAGE 05 ...

Page 6: ...ONENT PART NUMBERS SHOWN THROUGHOUT THIS INSTRUCTION ARE FOR ILLUSTRATIVE IDENTIFICATION ONLY THE ACTUAL COMPONENTS HAVE NOT BEEN BRANDED WITH PART NUMBERS BUT CAN BE IDENTIFIED BY THEIR SIZE AND DESCRIPTION AS NOTED THROUGHOUT THIS INSTRUCTION F R O N T ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPSW33 41 10 05 2018 Absco Industries Skillion Carport Model CPSW33 41 PAGE 06 ...

Page 7: ...TIONED ON THE INSIDE OF THE EDGE BEAMS HELD WITH G CLAMPS AND FASTENED WITH TEK SCREWS FROM THE OUTSIDE OF THE EDGE BEAMS SEAL ALL JOINTS WITH SILICONE THE EXTERNAL DIMENSIONS OF THIS FRAME SHOULD MATCH THE CONCRETE SLAB SIZE OF 3000 x 5500 WITH A DIAGONAL MEASUREMENT OF 6265 AS SHOWN ON THE FRONT PAGE OF THIS INSTRUCTION JOIN THE EDGE BEAMS AND CROSS BEAMS TOGETHER WITH THE SPLICE PLATES USING M1...

Page 8: ...TO THE REAR DOWNPIPE THEREFORE TO ENSURE THAT THE COLUMNS WILL REMAIN VERTICAL WHEN THE STRUCTURE IS RAISED EACH COLUMN TOP BRACKET MUST BE OFFSET BY 6mm AS SHOWN BELOW YOU CAN SEE BELOW HOW THE END RESULT WILL KEEP THE COLUMNS VERTICAL BUT TILT THE ROOF FLUSH WITH INSIDE FLANGE AT THIS POINT FLUSH WITH INSIDE FLANGE AT THIS POINT MARK THE HOLE POSITIONS FOR THE FOUR HOLES TO BE DRILLED IN THE BEA...

Page 9: ...NG BOLTS NUTS AND WASHERS NOTE 16 x 80mm LONG BOLTS SUPPLIED 4 PER COLUMN M10 x 20mm BOLTS ARE USED AT ALL OTHER LOCATIONS USING THE COLUMN BASE BRACKETS AS TEMPLATES DRILL FOUR 10mm HOLES IN EACH COLUMN JOIN TWO COLUMN BASE BRACKETS TO EACH COLUMN WITH FOUR M10 x 20mm BOLTS NUTS AND WASHERS JOIN THE 2720mm CROSSBEAM TO THE COLUMN TOP BRACKETS WITH FOUR M10 x 20mm BOLTS NUTS AND WASHERS AT EACH EN...

Page 10: ...EACH END USING THE JA 3 JOINER ANGLE AS A TEMPLATE DRILL TWO 10mm HOLES IN EACH END OF THE 2850mm CROSS BEAM SECURE TWO JA 3 JOINER ANGLES TO EACH END OF THE CROSS BEAM WITH TWO M10 x 20mm BOLTS NUTS AND WASHERS THE JOINER ANGLES SHOULD BE FLUSH WITH THE TOP OF THE CROSS BEAM TO ACHIEVE A LEVEL SURFACE TO ATTACH THE ROOF SHEETS TO MARK THE POSITIONS FOR THE REMAINING CROSS BEAM ON THE EDGE BEAMS L...

Page 11: ...N FINGER TIGHT TO ALLOW THE SECTIONS TO MOVE DURING LIFTING WITH ONE PERSON HOLDING EACH COLUMN BEGIN TO LIFT THE ROOF STRUCTURE CONTINUE LIFTING THE ROOF STRUCTURE UNTIL A SECOND BOLT CAN BE FASTENED TO THE COLUMN TOP BRACKET AND EDGE BEAM SECURE AND TIGHTEN ALL FOUR M10 x 20mm BOLTS NUTS AND WASHERS AT EACH END OF THE CROSS BEAM ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPSW33 4...

Page 12: ...E BRACKETS TO THE COLUMNS ARE VERY TIGHT TO REDUCE THE AMOUNT OF SWAY IN THE STRUCTURE TO THE DIMENSIONS SHOWN ON THE FRONT PAGE OF THIS INSTRUCTION SECURE THE FRAME TO THE CONCRETE SLAB WITH THE 50mm DYNABOLTS PROVIDED EQUALLY SPACE THE TWO ANGLE ROOF BRACES ARB AS SHOWN AND SECURE TO THE UNDERSIDE OF THE CROSSBEAMS WITH TWO TEK SCREWS PER CONNECTION ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL C...

Page 13: ...OOF SHEETS TO FRAME THE EDGE ALONG THE LENGTH OF THE SHEET SHOULD BE HARD UP AGAINST THE INSIDE OF THE EDGE BEAM ON BOTH SIDES OF THE STRUCTURE SECURE WITH SCREWS ALONG THIS EDGE AT 150mm CENTRES ONE SCREW AT EVERY PAN ONE SCREW AT EVERY SECOND PAN ONE SCREW AT EVERY PAN ONE SCREW AT EVERY SECOND PAN ONE SCREW AT EVERY PAN ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPSW33 41 10 05 ...

Page 14: ...SECTION FIT THE GALVANISED GUTTER DROP AND SEAL WITH SILICONE FASTEN THE DOWNPIPES AND BENDS AS SHOWN BEND THE 270 x 25 FLAT STRIPS DS TO SHAPE AND FASTEN THE DOWNPIPE TO THE COLUMNS CLEAN DOWN ALL ROOF AND EDGE CROSS BEAM INTERNAL AREAS METAL FILINGS FROM DRILLING HOLES AND USING SELF DRILLING SCREWS CAN CAUSE DISCOLORATION AND CORROSION TO ROOF SHEETS AND GALVANIZED FRAMING SECTIONS ABSCO INDUST...

Page 15: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPSW33 41 10 05 2018 Absco Industries Skillion Carport Model CPSW33 41 PAGE 15 ...

Page 16: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPSW33 41 10 05 2018 Absco Industries Skillion Carport Model CPSW33 41 PAGE 16 ...

Page 17: ... the goods or services to which the warranty relates The warranty applies to the exclusion of all other representations guarantees or warranties express or implied our goods come with guarantees that cannot be excluded under the Australian consumer law and is not transferable You are entitled to a replacement or refund for a major failure and for compensation for any other foreseeable loss or dama...

Page 18: ...n tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which are available ...

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