ABSCO SHEDS CPDW50 Assembly & Instruction Manual Download

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COMPONENT

DESCRIPTION

PART

No.

CHECK

COMPONENT

DESCRIPTION

PART

No.

CHECK

QTY

COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS

CPDW50 DOUBLE CARPORT FRAME ACCESSORIES

JA-1

JA-2

JA-3

JOINER ANGLE 50 x 50

L = 45mm
(EDGE BEAM INNER
CORNER CONNECTOR)

JOINER ANGLE 50 x 50

L = 100mm
(EDGE BEAM OUTER
CORNER CONNECTOR)

JOINER ANGLE 100 x 50

L = 50mm
(MID CROSS BEAM TO
EDGE BEAM
CONNECTOR)

50mm JOINER PLATE

L = 100mm
(BACKING SUPPORT
PLATE FOR JA-3)

CBB

75 x 75 ANGLE COLUMN
BASE BRACKET
L= 65mm
(CONNECT COLUMNS
TO CONCRETE)

25mm WIDE FLAT
STRIPS L = 270mm
(FOLD FOR LATER USE
AS ROOF BRACKETS)

25mm WIDE FLAT
STRIPS L = 270mm

(FOLD FOR LATER USE

AS DOWNPIPE

STRAPS)

DP-1

50mm PVC DOWNPIPE

L = 1800mm

DP-2

50mm PVC DOWNPIPE
L = 900mm

DP-3

50mm PVC DOWNPIPE

DP-4

50mm PVC DOWNPIPE

DP-5

50mm ROUND GALV.
GUTTER DROP FOR

DOWNPIPE

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION MANUAL

CARPORT MODEL: CPDW50

10-05-2017

Absco Industries

Skillion Carport Model: CPDW50

PAGE 04

Summary of Contents for CPDW50

Page 1: ... THIS PAGE MAY BE USED 900 SQUARE x 500 DEEP CONCRETE SLAB SLAB SIZE 5500 x 5500 REFER TO ENGINEER S DRAWINGS ATTACHED 200 100 50mm COMPRESSED BEDDING SAND WATERPROOF MEMBRAIN F72 MESH WITH 30mm TOP COVER 200 65mm SQUARE RHS COLUMNS WIND LOADINGS OF W 50C C2 DOUBLE CARPORT SKILLION ROOF 75 5350 75 1080 3340 1080 DIAGONAL 7778 1540 1605 COLUMN POSITIONS 5220 BETWEEN COLS 3210 BETWEEN COLS Absco Ind...

Page 2: ...t may be easier to drill a small pilot hole first Measure and check off all components using the parts lists on the following pages prior to commencement To prevent damage in transit some components may be packed inside others almost hidden Carefully examine inside each component to ensure that you have located every item If a discrepancy is found contact Absco industries immediately Some parts ma...

Page 3: ...T L 2820 SHEET 2 RHS 65 x 65 STEEL COLUMN L 2200 BEND COLUMN TOP BRACKETS CTBLH CTBRH BEND EACH COLUMN TOP BRACKET ALONG THE SLOTTED CENTRE LINE SIMPLY BY HOLDING THE BRACKETS AT POINTS A B AS SHOWN APPLY SUFFICIENT PRESSURE TO FORM A 90 DEGREE ANGLE ALONG THE BEND LINE ENSURE THAT THE EXISTING PRE FOLDED EDGES ALWAYS FACE INWARDS THE END RESULT WILL GIVE YOU TWO LEFT HAND AND TWO RIGHT HAND BRACK...

Page 4: ...ECTOR 50mm JOINER PLATE L 100mm BACKING SUPPORT PLATE FOR JA 3 12 CBB 75 x 75 ANGLE COLUMN BASE BRACKET L 65mm CONNECT COLUMNS TO CONCRETE 16 RB 25mm WIDE FLAT STRIPS L 270mm FOLD FOR LATER USE AS ROOF BRACKETS DS 25mm WIDE FLAT STRIPS L 270mm FOLD FOR LATER USE AS DOWNPIPE STRAPS 2 DP 1 50mm PVC DOWNPIPE L 1800mm 1 DP 2 50mm PVC DOWNPIPE L 900mm 1 DP 3 50mm PVC DOWNPIPE 2 DP 4 50mm PVC DOWNPIPE 1...

Page 5: ... FRAME ACCESSORIES CONT 12 320 240 370 12mm DYNABOLTS 10mm x 16mm WAFER HEAD SELF DRILLING TEK SCREWS NEOPREHNE WASHERS 10mm x 80mm BOLTS NUTS 24 10mm x 20mm BOLTS NUTS 152 WASHERS ASSEMBLY INSTRUCTIONS 1 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPDW50 10 05 2017 Absco Industries Skillion Carport Model CPDW50 PAGE 05 ...

Page 6: ...WITH PART NUMBERS BUT CAN BE IDENTIFIED BY THEIR SIZE AND DESCRIPTION AS NOTED THROUGHOUT THIS INSTRUCTION F R O N T RHS 2250 LONG RHS 2220 LONG CUT BACK FROM 2250 RHS 2200 LONG CTBLH CTBRH EBRH EBLH EBRH EBLH EBRH EBLH EBLH EBRH E P S B C B S P A R B C B C B CTBRH CTBLH ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPDW50 10 05 2017 Absco Industries Skillion Carport Model CPDW50 PAGE...

Page 7: ...HE TWO SIDE EDGE BEAMS FOR LATER CONNECTION REFER STEP 3A ON THE THREE DOUBLE CROSS BEAMS AT EACH END USE THE PRE PUNCHED 2610mm SECTION AS A TEMPLATE TO DRILL FOUR 10mm HOLES INTO THE 2675mm SECTION THESE HOLES WILL LATER BE USED FOR CONNECTION TO COLUMN TOP BRACKETS JOIN THE EDGE BEAMS AND CROSS BEAMS TOGETHER WITH THE SPLICE PLATES USING M10 x 20 BOLTS NUTS AND WASHERS AS SHOWN ABSCO INDUSTRIES...

Page 8: ... THE EDGE BEAMS HELD WITH G CLAMPS AND FASTENED WITH TEK SCREWS FROM THE OUTSIDE OF THE EDGE BEAMS SEAL ALL JOINTS WITH SILICONE THE EXTERNAL DIMENSIONS OF THIS FRAME SHOULD MATCH THE CONCRETE SLAB SIZE OF 5500 x 5500 WITH A DIAGONAL MEASUREMENT OF 7778 AS SHOWN ON THE FRONT PAGE OF THIS INSTRUCTION ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPDW50 10 05 2017 Absco Industries Skill...

Page 9: ...TRUCTURE IS RAISED EACH COLUMN TOP BRACKET MUST BE OFFSET BY 6mm AS SHOWN BELOW YOU CAN SEE BELOW HOW THE END RESULT WILL KEEP THE COLUMNS VERTICAL BUT TILT THE ROOF FLUSH WITH INSIDE FLANGE AT THIS POINT FLUSH WITH INSIDE FLANGE AT THIS POINT FLUSH WITH INSIDE FLANGE AT THIS POINT FIT AN EXTRA SPLICE PLATE IN EACH SIDE EDGE BEAM OVER THE FRONT AND REAR COLUMN POSITIONS AND FASTEN WITH TEK SCREWS ...

Page 10: ...4 x 80mm LONG BOLTS SUPPLIED 4 PER COLUMN M10 x 20mm BOLTS ARE USED AT ALL OTHER LOCATIONS USING THE COLUMN BASE BRACKETS AS TEMPLATES DRILL FOUR 10mm HOLES IN EACH COLUMN JOIN TWO COLUMN BASE BRACKETS TO EACH COLUMN WITH FOUR M10 x 20mm BOLTS NUTS AND WASHERS FIT EACH DOUBLE CROSS BEAM TO THE COLUMN TOP BRACKETS WITH FOUR M10 x 20mm BOLTS NUTS AND WASHERS THE COLUMN TOP BRACKET SHOULD FIT BETWEEN...

Page 11: ...OOF SHEETS TO REAR FRONT POSITION THE JOINER PLATE JP ON THE EDGE BEAM TO THE DIMENSIONS SHOWN ABOVE AND DRILL TWO 10mm HOLES IN THE EDGE BEAM MOVE THE JOINER PLATE TO THE INSIDE OF THE EDGE BEAM TO ACT AS A LARGE WASHER FOR THE BOLTS SECURE THE CROSS BEAMS TO THE EDGE BEAMS AS SHOWN BELOW WITH TWO M10 BOLTS NUTS AND WASHERS AT EACH END MARK THE POSITIONS FOR THE REMAINING CROSS BEAM ON THE EDGE B...

Page 12: ...HTEN FINGER TIGHT TO ALLOW THE SECTIONS TO MOVE DURING LIFTING WITH ONE PERSON HOLDING EACH COLUMN BEGIN TO LIFT THE ROOF STRUCTURE CONTINUE LIFTING THE ROOF STRUCTURE UNTIL A SECOND BOLT CAN BE FASTENED TO THE COLUMN TOP BRACKET AND EDGE BEAM SECURE AND TIGHTEN ALL FOUR M10 x 20mm BOLTS NUTS AND WASHERS AT EACH END OF THE CROSS BEAM ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPDW5...

Page 13: ...HE BASE BRACKETS TO THE COLUMNS ARE VERY TIGHT TO REDUCE THE AMOUNT OF SWAY IN THE STRUCTURE TO THE DIMENSIONS SHOWN ON THE FRONT PAGE OF THIS INSTRUCTION SECURE THE FRAME TO THE CONCRETE SLAB WITH THE M12 DYNABOLTS PROVIDED YOU WILL REQUIRE AN M12 MASONRY DRILL BIT TO DRILL INTO THE CONCRETE EQUALLY SPACE THE EIGHT ANGLE ROOF BRACES ARB AS SHOWN AND SECURE TO THE UNDERSIDE OF THE CROSSBEAMS WITH ...

Page 14: ...E SECURE WITH SCREWS ALONG THIS EDGE AT 150mm CENTRES REAR FRONT OVERLAP FOOF SHEETS FASTEN WITH SCREWS FRONT ONE SCREW AT EVERY PAN ONE SCREW AT EVERY SECOND PAN ONE SCREW AT EVERY SECOND PAN ONE SCREW AT EVERY PAN ONE SCREW AT EVERY PAN ONE SCREW AT EVERY SECOND PAN ONE SCREW AT EVERY SECOND PAN ONE SCREW AT EVERY PAN OVERLAP THE TWO CENTRE SHEETS ONLY BY THREE FULL PANS TO ATTAIN AN OVERALL ROO...

Page 15: ...TS AND GALVANIZED FRAMING SECTIONS DP 5 DP 3 DP 2 DP 1 DP 4 DS CUT A ROUND HOLE 51mm IN DIAMETER IN ONE END OF THE REAR EDGE BEAM THIS CAN BE DONE BY DRILLING A SERIES OF 3mm HOLES AND THEN PUNCHING OUT THAT SECTION FIT THE GALVANISED GUTTER DROP AND SEAL WITH SILICONE FASTEN THE DOWNPIPES AND BENDS AS SHOWN BEND THE 270 x 25 FLAT STRIPS DS TO SHAPE AND FASTEN THE DOWNPIPE TO THE COLUMNS ABSCO IND...

Page 16: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPDW50 10 05 2017 Absco Industries Skillion Carport Model CPDW50 PAGE 16 ...

Page 17: ...ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL CARPORT MODEL CPDW50 10 05 2017 Absco Industries Skillion Carport Model CPDW50 PAGE 17 ...

Page 18: ... to the goods or services to which the warranty relates The warranty applies to the exclusion of all other representations guarantees or warranties express or implied our goods come with guarantees that cannot be excluded under the Australian consumer law and is not transferable You are entitled to a replacement or refund for a major failure and for compensation for any other foreseeable loss or d...

Page 19: ...rden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which are availab...

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