ABSCO SHEDS 2308WBCK Manual Download

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Absco Industries

Assembly Instruction Manual

ABSCO BIN COVER

MODEL: 2308WBCK

2.27m W x 0.85m D x 1.15m H

Model: 2308WBCK

1.1

21/09/2022

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AU: 1800 029 701

N Z: 0800 466 444

[email protected]

www.abscosheds.com.au

773 mm

2275 mm

852 mm

• Store up to three 240L garbage bins.
• Maximum internal height 1.11 m

Summary of Contents for 2308WBCK

Page 1: ...2308WBCK 1 1 1 21 09 2022 DOWNLOAD OUR APP FOR ASSEMBLY VIDEOS PLEASE LEAVE A REVIEW Tell us about your experience Visit www abscosheds com au review AU 1800 029 701 N Z 0800 466 444 admin absco com au www abscosheds com au 773 mm 2275 mm 852 mm Store up to three 240L garbage bins Maximum internal height 1 11 m ...

Page 2: ... of parts The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately illustrated on FINAL CONSTRUCTION page TOOLS REQUIRED SAFETY NOTES Some parts may have sharp edges It is advisable to wear gloves when handling these items and safety glasses if drilling holes Sensible shoes are highly recommended Do not erect your shed in windy conditions Ensure that the shed ...

Page 3: ...4 HEX NUT NYLOCK FAST 064 4 M4 X 10 mm PAN HD SCREW FAST 060 2 M4 X 25 mm PAN HD SCREW FAST 047 2 L PLATE BKT 262 1 DOUBLE DOOR FITTINGS PACK PSTK DBL 1 3 mm DRILL BIT DRILL 3 PADBOLT FAST 006 8 3 16 ROUND HD BOLTS FAST 002 2 PADBOLT HASP FAST 007 8 3 16 NYLOCK NUTS FAST 003 1 PHILLIPS HD DRIVER BIT FAST 038 QTY DESCRIPTION PART CHK 2 STEEL SHEET 852 x 773 mm B91 1 STEEL SHEET 852 x 773 mm C67 2 S...

Page 4: ...HANNEL 392 mm 79AL 1 CHANNEL 632 mm 61PL 4 CHANNEL 773 mm 61G 4 CHANNEL 773 mm 58C 2 CHANNEL 1070 mm 58Y 1 JAMB 1176 mm 90AL 1 JAMB 1120 mm 91A 3 JAMB 1060 mm 91J 2 LIP 1130 mm B85 QTY DESCRIPTION PART CHK 2 CHANNEL 1132 mm C64R 1 CHANNEL 1132 mm C20R 1 CHANNEL 1132 mm L67R 1 CHANNEL 1137 mm D77R 1 CHANNEL 1137 mm V74R 1 CHANNEL 1176 mm 79AR CHANNEL 632 mm 61PR 1 CHANNEL 1070 mm 58T 1 CHANNEL 1070...

Page 5: ...ee the next page for a photo guide on how to splice channels PRE ASSEMBLY OF SPLICED CHANNELS NOTE Some channels may have holes in them You will need to redrill holes where CSJ joining channel covers them 2 x C64R 2 x C64L 1 x C20R 1 x C20L 1 x L67R 1 x L67L 1 x D77R 1 x D77L 1 x V74R 1 x V74L 2 x C64 1 x C20 1 x L67 1 x D77 1 x V74 C64R C20R L67R D77R V74R C64L C20L L67L D77L V74L Channel Joiner ...

Page 6: ... of the channel where the JOIN text is marked Push down one side of the CSJ until you hear a click Step 3 Join the second channel to the CSJ by positioning the JOIN of the channel at the centre of the CSJ on an angle Push the CSJ into the channel until you hear a click Finished Channel The joined channels should now look like the picture with the CSJ positioned equally inside of the joined channel...

Page 7: ...the channel along the sheets until each end is neatly flush If you need to remove channels from the panels slide it off from the side Channel locks the shed panel into position without the need for screws FASTENING SYMBOLS Secure channel to sheeting by SNAPTiTE fastening method Join components together with one screw at this location only as some channels have extra holes that are not required for...

Page 8: ... must be on top 2 Make sure the ends of the sheets are flush at overlap before continuing Use the holes in the top sheet as a template and fasten to the sheet beneath with six self drilling screws FAST096 3 Attach the top and bottom channels using the SNAP TiTE method Make sure you have the shorter 15 mm side of the channel to the outside of the sheeting Q32 Q33 Q33 FAST096 Check ends are flush fi...

Page 9: ...D 5 Align the side of the sheeting with the end of the channels and fasten with a self drilling screw FAST096 through the hole in the channel Do this at all corners four screws total 6 Stand up the panel Align the hinge FAST012A with the holes in to the top of the channel Make sure the bump of the hinge is down and to the outside of the panel Use a pop riveter and two FAST009 rivets per hinge Fit ...

Page 10: ... sure you have the shorter 15 mm side of the channel to the outside of the sheeting 20 15 Y81 Edge holes this side 61G 61G B85 FAST096 3 Take a B85 lip and place on top of the sheet and inside both channels Make sure the face with two holes is to the top Next using these holes and the end holes in the channels as a template fasten into the sheet beneath with four self drilling screws FAST096 This ...

Page 11: ...the middle hole is to the front 2 Make sure the ends of the sheets are flush at overlap before continuing Use the holes in the top sheet as a template and fasten to the sheet beneath with four self drilling screws FAST096 3 Attach the front and rear channels using the SNAP TiTE method Make sure you have the shorter 15 mm side of the channel to the top of the sheeting C67 B91 B91 FAST096 This hole ...

Page 12: ... bit first 6 Take both R14 lips and place on top of the sheet and inside both channels Make sure the face with holes is to the top Next using these holes and the end holes in the channels as a template fasten into the sheet beneath with four self drilling screws FAST096 8 screws total LID PANEL ASSEMBLY CONTINUED 4 5 5 Align the side of the sheeting with the end of the channels and fasten with a s...

Page 13: ...nd fasten up from beneath the panel with one self drilling screw FAST096 8 Now the braces have a screw holding them we ll secure the other end A Position the ends of each 91J inset 160 mm as pictured below B Use the hole in the 91J as a template drill through the sheeting in the middle of the pans with the supplied 3 mm drill bit DRILL C Fasten from underneath with one self drilling screw FAST096 ...

Page 14: ...mm side of the channel to the outside of the sheeting 3 Attach the left and right channels Make sure you have the longer 20 mm side of the channel to the outside Insert the 20 mm side of the channel in the top and bottom channels on top of the sheet and let the bottom side go under 4 Take the 91J jamb and insert in the top and bottom channels on top of the 58T channel Next using the top holes as t...

Page 15: ...te to the sheet with six self drilling screws FAST096 6 Let s attach the hinges Use the supplied 3 mm drill bit DRILL and go through these existing channel holes into the sheet behind Align the hinge FAST012A with these holes Use a pop riveter and three FAST009 rivets per hinge bump of hinge to outside Inside of door panel 7 Turn the panel over as shown Fasten all corners with pop rivets FAST009 ...

Page 16: ... that frame the door Fasten from beneath with five self drilling screws FAST096 9 Attaching the padbolts The top padbolt is fixed with two self drilling screws to the channel The bottom padbolt is fastened with four bolts FAST002 and nylock nuts FAST003 through the holes in the DOORL sheet Make sure you poke the bolt in from the outside and keep the nut to the inside LEFT DOOR PANEL ASSEMBLY CONTI...

Page 17: ...of the channel to the outside of the sheeting 3 Attach the left and right channels Make sure you have the longer 20 mm side of the channel to the outside Insert the 20 mm side of the channel in the top and bottom channels on top of the sheet and let the bottom side go under 4 Next using the channel holes as templates fasten into the sheet beneath with six self drilling screws FAST096 per side 10 s...

Page 18: ...ext align the padbolt with the four remaining holes in the door plate and fasten into the sheeting underneath with four more self drilling screws 6 Let s attach the hinges Use the supplied 3 mm drill bit DRILL and go through these existing channel holes into the sheet behind Align the hinge FAST012A with these holes Use a pop riveter and three FAST009 rivets per hinge bump of hinge to outside Insi...

Page 19: ...the door Align the holes in the brace with the three holes in the door Fasten from beneath with three self drilling screws FAST096 RIGHT DOOR PANEL ASSEMBLY CONTINUED 91S This completes the right door panel 9 Finally use the last two holes in the 91S as a template drill through the sheeting with the supplied 3 mm drill bit DRILL Fasten from underneath with two self drilling screw FAST096 ...

Page 20: ... the holes in the jamb as a template and fasten it to the sheeting beneath with four self drilling screws Don t put a screw in the end holes yet 3 Repeat steps 1 and 2 to make another 91K D64 Raw edge handle carefully Check ends are flush first 4 Place these two sheets with the jambs facing one another as pictured Align the holes in the parts and attach the channels using the SNAP TiTE method The ...

Page 21: ...crew FAST096 Other holes between these parts will align fasten with more self drilling screws FAST096 Repeat this for the other side with jamb 90AL 6 Now to the bottom of the doorway Orientate the 20 mm side of the 79AL channel so it goes into the bottom channel Align the end hole of the channel with the corresponding hole in fasten with a self drilling screw FAST096 Other holes between these part...

Page 22: ...nd bottom channels to the CSJ with a tek screw FAST096 in each top hole four screws total 8 Turn the panel over to finish fastening with self drilling screws FAST096 through aligned holes Add one in each corner of the doorway holding the hinged jambs to the top and bottom channel four screws total Add two screws to the midpoint on the bottom channel into the CSJ Inside of front panel This complete...

Page 23: ...ain We ll start with the right door panel 1 Use the supplied 3 mm drill bit DRILL and go through these existing jamb holes and into the sheet behind 2 Lay the door in the open position so the hinges dangle over their matching holes Align and use a pop riveter and three FAST009 rivets per hinge six rivets total 3 Repeat these steps for the left door panel Inside of right door Front panel Inside of ...

Page 24: ...n its own Side wall lip trim slide into front wall top and bottom channels in front of sheet Align holes in the top channel and fasten with a FAST009 pop rivet Fasten with three self drilling screws FAST096 through the guide holes and into the front panel sheeting 2 Repeat for the other side wall 3 Using the holes in the side panels as a template fasten the rear wall to the side wall with 3 self d...

Page 25: ...e the lid prop will rest on the 25 mm screw 3 Measure down 25 mm and make a 4mm hole in the pan of the side wall 4 From the outside poke a 25 mm long M4 screw FAST047 through from outside and fasten with a hex nut 5 Repeat this for the other side 6 Position the corner brace as pictured on top of the front and side wall 7 Check walls are square and then fasten with four pop rivets FAST009 through t...

Page 26: ...eck you have the lid orientated so the bracing is as pictured 2 Use the supplied 3 mm drill bit DRILL and go through these existing lid channel holes and into the CSJ and sheet behind at all three locations 3 Align the hinges on the rear wall with these holes and fasten with two pop rivets FAST009 per hinge Six pop rivets total Rear wall Lid panel Note about side panels Replace this top screw with...

Page 27: ...ottom padbolt of the left door Place it on the bottom channel and centre it over the padbolt shaft Use two self drilling screws NOTE If using a ramp accessory do not fit this hasp Instead drill a 10mm hole where the bolt strikes the ramp 3 Option Find a place on the front panel and lid and test fit the latch and staple FAST052 A Attach the latch to the underside of lid by drilling with supplied dr...

Page 28: ...id and another 32 mm from there 3 Drill through these marks with a 4mm drill bit 4 Align the mounting holes of the C handle FAST048 and fasten with two 10 mm long M4 screws FAST060 from the outside 5 Repeat for the other handle Anchoring Each anchor consists on one nut bolt dynabolt and steel angle 1 Drill a 10mm hole into the wall sheet 2 Drill a 10mm hole into the concrete slab 3 Position the st...

Page 29: ...ss of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare ...

Page 30: ... equipment and should not be used for articles that may be prone to damage if they come into contact with moisture 3 Major Defects If the manufacturer is satisfied that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the product This warranty is provided in addition to other rights and remedies you have under law Our goods com...

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