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ABB UNO-2.0-I-OUTD, Product Manual

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ABB UNO-2.0-I-OUTD Product Manual Download Page 45

- 45 -

000062BG

5 - Installation

G

rounding configuration of the DC inputs

The grounding of the inputs 

is negative configuration by default

.

For the correct operation, some photovoltaic panels require the connec-

tion of the potential of the positive terminal to the earth terminal, or to 

have both of the input poles floating in regards to ground potential.

In order to achieve this, it is possible to vary the default configuration, 

moving the connector installed in a03 (

negative grounding

) to a04 

(

positive grounding

) or a02 (

floating configuration

).

The configuration of the grounding of the inputs must be done before any connections or 

testing takes place.

Incorrect configuration may cause damage to the system and photovoltaic panels!

I

nput connection to the PV generator (DC side)

After undergoing preliminary checks and as such having verified that 

there are no problems in the photovoltaic system, you can connect the 

inverter to the inputs.

To prevent electrocution hazards, all the connect operations must be carried out the 

DC dis

-

connect switch 07 or the external disconnect switch open and locked.

For the string connections it is necessary to use the 

quick fit connectors 

(multicontact or weidmüller) located on the bottom of the mechanism. 

The maximum numbers of input strings which can be connected 

is 2

.

Connect all the strings included in the design of the system and always 

check the tightness of the connectors.

If some of the string inputs should not be used you must proceed to verify 

the presence of covers on DC input connectors 

10

 and then install them 

should they be absent. This operation is necessary for the tightness of 

the inverter and to avoid damaging the free connector that could be used 

at a later date.

The two pairs of DC input connectors 

10

 are internally related to a single 

input channel, so there are no preferences on the connectors to be used 

in the case of installation of a single string.

W3

W2

MOV2

J10

3

+IN

4

J20

F1

J5

1

5

2

9

6

14

11

J9

DC IN

-IN

1

-IN

2

J19

J7

1

MOV1

+IN

J17

J18

J8

1

a02

a04

a03

RS485 CARD

J24

RS

485(B

)

17

1

18

J15

1

J16

2

J6

1

RS485

 

T/R

 

T/R

RTN

LNK

J14

BT1

CR2032

WIND REM

WT

WT

R

R

RS4

85(

A)

J13

ALARM

N.C.

N.O.

C

TERM. 120

ON

OFF

S3

17

MEMORY CARD

J4

18

K4

J23

S1

1

S2

2

N

1

L

2

MOV3

3

MOV4

J25

RED

GFI

GFI

BLACK

W4

W3

WHITE

GND_MODE

W2

GRID

MOV2

J10

3

 

+IN

4

J20

F1

J5

1

5

2

9

6

14

11

J9

DC IN

 

-IN

1

 

-IN

2

J19

J7

1

MOV1

 

+IN

J17

J18

J8

1

RS485 CARD

J24

RS

485(B

)

17

1

18

J15

1

J16

2

J6

1

RS485

 

T/R

 

T/R

RTN

LNK

J14

BT1

CR2032

WIND REM

WT

WT

R

R

RS4

85(

A)

J13

ALARM

N.C.

N.O.

C

TERM. 120

ON

OFF

S3

17

MEMORY CARD

J4

18

K4

J23

S1

1

S2

2

N

1

L

2

MOV3

3

MOV4

J25

RED

GFI

GFI

BLACK

W4

W3

WHITE

GND_MODE

W2

GRID

MOV2

J10

3

 

+IN

4

J20

F1

J5

1

5

2

9

6

14

11

J9

DC IN

 

-IN

1

 

-IN

2

J19

J7

1

MOV1

 

+IN

J17

J18

J8

1

10

07

10

RS485 CARD

J24

RS

485(B

)

17

1

18

J15

1

J16

2

J6

1

RS485

 

T/R

 

T/R

RTN

LNK

J14

BT1

CR2032

WIND REM

WT

WT

R

R

RS4

85(

A)

J13

ALARM

N.C.

N.O.

C

TERM. 120

ON

OFF

S3

17

MEMORY CARD

J4

18

K4

J23

S1

1

S2

2

N

1

L

2

MOV3

3

MOV4

J25

RED

GFI

GFI

BLACK

W4

W3

WHITE

GND_MODE

W2

GRID

MOV2

J10

3

 

+IN

4

J20

F1

J5

1

5

2

9

6

14

11

J9

DC IN

 

-IN

1

 

-IN

2

J19

J7

1

MOV1

 

+IN

J17

J18

J8

1

RS485 CARD

J24

RS

485(B

)

17

1

18

J15

1

J16

2

J6

1

RS485

 

T/R

 

T/R

RTN

LNK

J14

BT1

CR2032

WIND REM

WT

WT

R

R

RS4

85(

A)

J13

ALARM

N.C.

N.O.

C

TERM. 120

ON

OFF

S3

17

MEMORY CARD

J4

18

K4

J23

S1

1

S2

2

N

1

L

2

MOV3

3

MOV4

J25

RED

GFI

GFI

BLACK

W4

W3

WHITE

GND_MODE

W2

GRID

MOV2

J10

3

 

+IN

4

J20

F1

J5

1

5

2

9

6

14

11

J9

DC IN

 

-IN

1

 

-IN

2

J19

J7

1

MOV1

 

+IN

J17

J18

J8

1

10

07

10

Standard version

S Version

Summary of Contents for UNO-2.0-I-OUTD

Page 1: ...ABB solar inverters Product manual UNO 2 0 2 5 I OUTD 2 0 to 2 5 kW ...

Page 2: ... be followed during installation and maintenance of the equipment Operators are required to read this manual and scrupulously follow the indications reported in it since ABB cannot be held responsible for damages caused to people and or things or the equipment if the warranty conditions are not observed ...

Page 3: ...on and general information 2 Characteristics 3 Safety and accident prevention 4 Lifting and transport 5 Installation 6 Instruments 7 Operation 8 Maintenance UNO 2 0_2 5 I OUTD Product manual EN Rev D M000003DG EFFECTIVE 10 10 2014 Copyright 2014 ABB All Rights Reserved ...

Page 4: ...shall re sult in the immediate cancellation of the warranty The Customer is fully liable for any modifications made to the system Given the countless array of system configurations and installation envi ronments possible it is essential to check the following sufficient space suitable for housing the equipment airborne noise produced depending on the environment potential flammability hazards ABB ...

Page 5: ...and technical data 17 Tightening torques 19 Overall dimensions 19 Bracket dimensions 20 Efficiency curves 21 Power derating 22 Power derating due to environmental conditions 22 Power reduction due to the input voltage 23 Characteristics of a photovoltaic generator 24 Strings and Arrays 24 Description of the equipment 25 Operating diagram 25 Connection of several inverters together 26 Notes on the ...

Page 6: ...o the PV generator DC side 45 Installation procedure for quick fit connectors 46 Grid output connection AC side 48 Characteristics and sizing of the line cable 48 Load protection switch AC disconnect switch 49 Connection to the AC side terminal board 49 Main board 50 Connections of the signals to the main board 51 Serial Connection Communication RS485 51 Procedure for connection to a monitoring sy...

Page 7: ...from the display menu 80 Maintenance 82 General conditions 82 Routine maintenance 83 Troubleshooting 83 Alarm Messages 83 Power limitation messages 90 Registration on Registration website and calculation of second level password Service Menu 92 Resetting the time remaining to change the grid standard 95 Replacing the back up battery 96 Verification of ground leakage 97 Behaviour of a system withou...

Page 8: ...n board 06 service cable glands 07 DC disconnect switch 08 AC cable gland 09 AC output screw terminal block 10 DC input connectors 11 anticondensation valve 12 display 13 keypad 14 LED panel 15 heat sink Reference number index Graphical representation of references UNO 11 01 03 04 07 09 05 02 15 10 08 06 13 12 14 ...

Page 9: ...nformation considered necessary for the use and routine maintenance of the equipment Staff characteristics The customer must make sure that the operator has the necessary skill and training to do his her job Personnel in charge of using and maintaining the equipment must be expert aware and skilled for the described tasks and must reliably demonstrate their capacity to correctly interpret what is ...

Page 10: ...ence of heated areas or in any case areas that have hot parts danger of burns This points out that the examined area must not be entered or that the described operation must not be carried out This points out that it is mandatory to carry out the described operations using the clothing and or personal protective equipment provided by the employer IP20 IP65 This indicates the degree of protection o...

Page 11: ...onnect batteries or other sources of power supply The inverter can be connected to the electricity grid only in countries for which it has been certified approved The inverter may only be used in compliance with all its technical characteristics Improper or prohibited use IT IS STRICTLY FORBIDDEN TO Install the equipment in environments subject to particular conditions of flammability or in advers...

Page 12: ...s of the equipment characteristics and technical data overall dimen sions and identification of the equipment itself The customer Installer takes full responsibility if when reading this manual the chronological order of its presentation established by the manufacturer is not observed All information is provided considering occasional inclusion of that provided in previous chapters In certain case...

Page 13: ...the installation conditions the devices that will be installed outside the inverter and possible integration with an existing system UNO 2 0 I OUTD MODELS UNO 2 0 I OUTD Number of input channels 1 DC disconnect switch 07 No Input connectors quick fit connectors 2 pairs UNO 2 0 I OUTD S Number of input channels 1 DC disconnect switch 07 Yes Input connectors quick fit connectors 2 pairs UNO 2 5 I OU...

Page 14: ...ipment etc they must be cleaned regularly and kept visible at all times UNO Vdc max Idc max Vdc MPP Vdc Full Power Isc max Vacr fr Iac max Pacr cos φ 1 MODEL UNO 2 0 I OUTD S IP65 5minutes 520 V 90 520 V 12 5 A 200 470 V 15 A Made in Italy DIN V VDE 0126 1 1 PROTECTIVE CLASS I 230 V 1Ø 50 Hz 10 5 A 2000 W 50 C amb 25 to 60 C 13 to 140 F SOLAR INVERTER www abb com solar 1 4 2 3 Vdc max Idc max Vdc ...

Page 15: ...for the identification and cha racterisation of the inverter by ABB N B The labels must NOT be hidden with objects and extraneous parts rags boxes equip ment etc they must be cleaned regularly and kept visible at all times P N PPPPPPPPPPP WO XXXXXXX SO SXXXXXXXX Q1 SN YYWWSSSSSS WK WWYY TRIO X TL OUTD Y 400 ABB Inverter model X X Inverter power rating Y Integrated disconnect switch Inverter Part N...

Page 16: ... RTN LNK J14 BT1 CR2032 WIND REM WT WT R R RS485 A J13 ALARM N C N O C TERM 120 ON OFF S3 17 MEMORY CARD J4 18 K4 J23 S1 1 S2 2 N 1 L 2 MOV3 3 MOV4 J25 RED GFI GFI BLACK W4 W3 WHITE GND_MODE W2 GRID MOV2 J10 3 IN 4 J20 F1 J5 1 5 2 9 6 14 11 J9 DC IN IN 1 IN 2 J19 J7 1 MOV1 IN J17 J18 J8 1 08 06 05 11 10 09 08 06 05 07 11 10 09 RS485 CARD J24 RS485 B 17 1 18 J15 1 J16 2 J6 1 RS485 T R T R RTN LNK J...

Page 17: ...C side Negligible Number of DC Inputs Pairs for each MPPT 2 DC Connection Type Tool Free PV Connector WM MC4 Input protection Reverse Polarity Protection Yes from limited current source Input Overvoltage Protection for each MPPT Varistor 2 Photovoltaic Array Isolation Control According to local standard DC Switch Rating for each MPPT S Version 16 A 600 V Output AC Grid Connection Type Single phase...

Page 18: ... Derating 2000 m 6560 ft Physical Environmental Protection Rating IP 65 Cooling Natural Dimension H x W x D 518mm x 367mm x 161mm 20 4 x 14 4 x 6 3 Weight 17 kg 37 4 lb Mounting System Wall bracket Overvoltage Category in accordance with IEC 62109 1 II DC input III AC output Safety Isolation Level HF transformer Safety Class I Safety and EMC Standard EN 50178 AS NZS3100 AS NZS 60950 EN61000 6 1 EN...

Page 19: ...e used Front cover 04 screws 2 2 Nm AC cable gland 08 M25 5 0 Nm Service cable glands 06 M20 2 7 Nm AC output screw terminal block 09 6 mm2 1 5 Nm Signals terminal boards 0 25 Nm Quick fit connectors WM MC4 2 5 Nm Overall dimensions The overall dimensions are expressed in mm and in inches UNO UNO 518 mm 20 4 367 mm 14 4 161 mm 6 3 738 mm 29 1 367 mm 14 4 161 mm 6 3 ...

Page 20: ... 20 000053DG 2 Characteristics Bracket dimensions The overall dimensions are expressed in mm and in inches 295mm 11 61 220mm 8 66 53mm 2 09 110mm 4 33 307mm 12 09 482mm 18 98 50mm 1 97 18 5mm 0 73 ...

Page 21: ... The efficiency curves are linked to technical parameters that are continually being developed and improved and should therefore be considered approximate UNO 2 0 I OUTD UNO 2 0 I OUTD S UNO 2 5 I OUTD UNO 2 5 I OUTD S 80 82 84 86 88 90 92 94 96 98 100 0 10 20 30 40 50 60 70 80 90 100 200Vdc 325Vdc 425Vdc of Rated Output Power Efficiency curves 80 82 84 86 88 90 92 94 96 98 100 0 10 20 30 40 50 60...

Page 22: ...rent values too high Power derating due to environmental conditions The power reduction value and the inverter temperature at which it oc curs depend on the ambient temperature and on many operating para meters Example input voltage grid voltage and power available from the photovoltaic field The inverter can therefore reduce the power during certain periods of the day according to the value of th...

Page 23: ...0 750 1000 1250 1750 2000 2250 2500 2750 3000 0 50 100 150 200 250 300 350 400 450 500 550 Vin V Vin V Pout Vs Vin Pout W Pout 110 W Pout 100 W 250 500 750 1000 1250 1750 2000 2250 2500 2750 3000 0 50 100 150 200 250 300 350 400 450 500 550 Vin V Vin V Pout Vs Vin Pout W Pout 110 W Pout 100 W UNO 2 5 I OUTD UNO 2 5 I OUTD S Ambient temperature C Pout 0 10 20 30 40 50 60 70 80 90 100 Pacr 0 5 10 15...

Page 24: ...sists of many photovoltaic cells mounted on the same support A string consists of a certain number of panels connected in series An array consists of two or more strings connected in parallel Large photovoltaic systems can be made up of several arrays connected to one or more inverters By maximizing the number of panels inserted into each string it is pos sible to reduce the cost and complexity of...

Page 25: ...l conditions or unsuitable in put voltage values the unit automatically reduces the value of the power fed into the grid This way the solar energy system compensates for the energy drawn from the utilities connected to the grid to which it is linked The solar energy system therefore powers all connected electrical de vices from lighting to household appliances etc When the photovoltaic system is n...

Page 26: ...r will work independently of the others and will supply the grid with the maximum power available from its section of photovoltaic panels Notes on the sizing of the system Decisions about how to structure a photovoltaic system depend on a certain number of fac tors and considerations to make such as for example the type of panels the availability of space the future location of the system energy p...

Page 27: ...ct the inverter to the grid via an external remote command This function must be enabled in the relevant menu and if it is operating the connection of the inverter on the grid besides being dictated by the presence of normal parameters also depends on the external switching on off control Input poles grounding The circuit type of the inverter isolated by a high frequency transformer allows through...

Page 28: ... to a minimum 0 6W In this mode the inverter allows display of the information available even in the absence of input voltage and therefore in the absence of sufficient irradiation of the photovoltaic panels In fact the display can be awake ned by pressing any button on the display After 30 seconds of inactivity the display will once again switch off auto matically ...

Page 29: ... to which it is possible to connect two strings of photovoltaic panels Thanks to the high efficiency and the large heat dissipation system a maximum power operation is guaranteed in a wide range of the ambient temperature without the use of external cooling fans The inverter is controlled by two independent DSPs Digital Signal Pro cessors and a central microprocessor The connection to the power gr...

Page 30: ... IN MPPT DC DC HF transformer Bulk caps Inverter DC AC Line fil t er DC DC DSP Contr DC AC DSP Contr µP Control circuit Grid parallel relay IN IN1 1 IN1 2 IN1 1 IN1 2 Standard version IN S version RS485 T R T R RTN Remote control R R Alarm N C N O C L N PE ...

Page 31: ...nuously monitors the ground connection and disconnects the inverter when a ground fault indi cating this condition by means of the red GFI LED on the LED panel 14 This functionality is active also in the event of grounded connection of one of the two input poles of the inverter Further protective devices The inverter is equipped with additional protective devices to guarantee safe operation in any...

Page 32: ...tial to provide operators with correct information They must therefore read and comply with the technical information given in the manual and in the attached documentation The instructions given in the manual do not replace the safety devices and technical data for installation and operation stuck on the product and they certainly do not replace the safety regulations in force in the country of in...

Page 33: ...ntling the equipment The equipment is not equipped to operate in environments that have particular flammability or explosive conditions The customer and or installer must appropriately train operators or an yone who may come near the equipment and highlight if necessary with notices or other means the hazardous areas or operations at risk if required magnetic fields hazardous voltages high tempera...

Page 34: ...or in gener clothing that can impede personal safety All operations on the equipment should be performed with suitably insu lated clothes and instruments E g Insulated gloves class 0 category RC Maintenance operations must be carried out with the equipment discon nected from the grid and from the photovoltaic generator Staff must NOT go near the equipment with bare feet or wet hands The maintenanc...

Page 35: ...e for the system Overheating of surfaces at temperature transformers accumulators coils etc can cause burns Also be careful not to block the cooling slits or systems of the equipment Use suitable protective equipment or wait for the parts to cool down before switching on the equipment Inadequate cleaning compromises cooling and does not allow the safe ty labels to be read Clean the equipment label...

Page 36: ...rovision eyebolts or handles which can be used as anchorage points are inserted and or can be inserted The ropes and means used for lifting must be suitable for bearing the weight of the equipment Do not lift several units or or parts of the equipment at the same time unless otherwise indicated Unpacking and checking We remind you that the packaging elements cardboard cellophane staples adhesive t...

Page 37: ...zione Female quick fit connectors 2 1 E tichette e Simboli TRIO 20 0 TL OUTD TRIO 27 6 TL OUTD Guida Rapid a di install azion e Oltre a quanto di seguito esposto è obbligatorio leggere erispettare leinformazioni di sicurezza ed installazione riportate nel manuale di installazione disponibile sul sito www power one c om condizioni di garanzia si intendono inoltre valide seilCliente rispetta quanto ...

Page 38: ...quipment weight Mass weight in kg UNO 2 0 UNO 2 5 17 kg Lifting points 2 NO If the package is stored correctly it can withstand a maximum load of 6 pieces of equipment DO NOT stack with equipment or products other than those indi cated UNO ...

Page 39: ... documentation For Safety reason only a qualified electrician who has received training and or has de mostrated skills and knowledge in construction and in operation of this unit can install this inverter The installation is done by qualified installers and or licensed electrician according to the applicable local code regulations The connection of an inverter energy system to an electrical instal...

Page 40: ... Avoid electromagnetic interference that can compromise the correct operation of electronic equipment with consequent situations of danger The final installation of the inverter should not prevent access to any outside disconnection means Refer to the warranty conditions to evaluate the possible exclusions from warranty related to improper installation Installations above 2000 metres On account of...

Page 41: ...ondition is not complied with the inverter could go into temperature derating be cause of the worsening of heat dissipation To carry out maintenance of the hardware and software of the equip ment remove the covers on the front Check that there are the correct safety distances for the installation that will allow the normal control and maintenance operations to be carried out Comply with the indica...

Page 42: ...anchors 10mm in dia meter supplied Hook the inverter to the bracket by inserting the head of the rear screws in the slots as shown in the figure Proceed to anchor the inverter to the bracket by tightening the lock ing screw 03 located on the lower side Unscrew the 4 screws and open the front cover 04 upwards in or der to make all the necessary con nections The cover is equipped with fixed hinges a...

Page 43: ...ground If a voltage is measured between an input pole and ground it may be that there is a low insulation resistance of the photovoltaic generator and the installer will have to carry out a check to solve the problem Do not connect the strings if a leakage to ground has been found because the inverter might not connect to the grid Requirements of the PV generator If the PV generator is made up of ...

Page 44: ...hich operates at high frequency switch over frequency of the converter This transformer allows for high frequency galvanic isolation between the DC andAC side of the system In addition to this the inverters include protection mechanisms so that they cannot input ground fault currents ABB declares that the ABB high frequency isolated inverters are in terms of their construction continuous ground fa...

Page 45: ...ou must proceed to verify the presence of covers on DC input connectors 10 and then install them should they be absent This operation is necessary for the tightness of the inverter and to avoid damaging the free connector that could be used at a later date The two pairs of DC input connectors 10 are internally related to a single input channel so there are no preferences on the connectors to be us...

Page 46: ...nt when attaching cables pay particular atten tion to polarity Weidmüller Installation of Weidmuller connectors does not require any special too ling Strip the cable to which you want to apply the connector after verifying that it complies with the connector limits Insert the wire into the connector until you hear a locking click Click Tighten the knurled ring nut for optimal clamping 3 4 Nm 0 15 ...

Page 47: ...o apply the connector after verifying that it complies with the connector limits Apply the terminal to the conductor using suitable crimping pliers Insert the cable with the terminal into the interior of the connector until you hear the click indicating that the terminal is locked inside the con nector Click Firmly tighten the cable gland to finish the operation 2 5 Nm 12mm 4 6mm 5 5 9mm 2 ...

Page 48: ...um expected ambient temperature RS485 CARD J24 RS485 B 17 1 18 J15 1 J16 2 J6 1 RS485 T R T R RTN LNK J14 BT1 CR2032 WIND REM WT WT R R RS485 A J13 ALARM N C N O C TERM 120 ON OFF S3 17 MEMORY CARD J4 18 K4 J23 S1 1 S2 2 N 1 L 2 MOV3 3 MOV4 J25 RED GFI GFI BLACK W4 W3 WHITE GND_MODE W2 GRID MOV2 J10 3 IN 4 J20 F1 J5 1 5 2 9 6 14 11 J9 DC IN IN 1 IN 2 J19 J7 1 MOV1 IN J17 J18 J8 1 RS485 CARD J24 RS...

Page 49: ...ss section and connect the conductors Ground Neutral and Phase to the terminals on the AC output screw terminal block 09 Pay special attention and ensure you do not reverse the phase with the neutral Once the connection to the terminal board has been made tighten the cable gland firmly and check the seal Before connecting the inverter to the distribution grid it is necessary to set the country sta...

Page 50: ...nation resistance of the RS485 line a11 J16 RS485 communication card housing a12 J13 J14 Connection of the RS485 line on RJ45 connector a13 J6 J15 Radiomodule card slot a14 J24 Speed sensor connections remote control RS485 a15 J23 Connection to the multi function relay 09 J21 J22 AC output terminal board RS485 CARD J24 RS485 B 17 1 18 J15 1 J16 2 J6 1 RS485 T R T R RTN LNK J14 BT1 CR2032 WIND REM ...

Page 51: ...es can use both the terminal connectors a14 as well as the RJ45 connectors to be connected to the dedicated port a12 Connection of the conductors using the terminal connectors a14 T R T R RTN and LNK The LNK connection must be used for connecting the shielding boot s of the cable s Connection of conductors with RJ45 connectors a12 The RJ45 connectors A and B available for the RS485 communica tion ...

Page 52: ... and must be grounded at a single point Procedure for connection to a monitoring system Connect all the units of the RS485 chain in accordance with the daisy chain arrangement in out observing the correspondence between signals and activate the termination resistance of the communication line in the last element of the chain by switching switch a10 to ON posi tion Monitor a10 ON a10 OFF a10 OFF UN...

Page 53: ...contact being connected between the NC terminal and the com mon contact C Different types of devices light sound etc can be connected to the relay provided they comply with the following requirements Alternating current Maximum Voltage 240 V AC Maximum Current 1 A Direct current Maximum Voltage 30 V DC Maximum Current 0 8 A Cable requirements External diameter from 5 to 17 mm Conductor cross secti...

Page 54: ...l is brought to the same potential as the R signal i e by making a short circuit between the two terminals of the connector this causes the inverter to disconnect from the grid The remote control OFF condition is shown on the display The connections of this control are made between the R input and R Since this is a digital input there are no requirements to be ob served as regards cable cross sect...

Page 55: ...n Do not use the equipment if you do not have suitable qualifications to work on this equipment or similar products you are unable to understand how it works you are not sure what will happen when the buttons or switches are operated you notice any operating anomalies there are doubts or contradictions between your experience the manual and or other operators ABB cannot be held responsible for dam...

Page 56: ...Text lines to cyclically display the inverter parameters error codes and for menu navigation b11 Graph of power introduced to grid from 0 to 100 Timescale can be set to 8 16 24 hours b12 Displays the total energy from the inverter installation b13 Shows the energy produced throughout the day b14 Indicates that the PV generator voltage is greater than the inverter Vstart b15 Input voltage DC b16 In...

Page 57: ...will be shown in the display Indicates that the inverter is functioning correctly When the unit is commissioned while the grid is checked this LED blinks If a valid grid voltage is detected the LED remains continuously lit as long as there is sufficient sunlight to activate the unit Otherwise the LED will continue to blink until the sunlight is sufficient for activation In this phase the LCD displ...

Page 58: ...r variation of some data is reserved exclusively for specialized and qualified staff The incoming voltage must not exceed the maximum values shown in the technical data in order to avoid damaging the equipment Consult the technical data for further details Even during operation check that the environmental and logistic conditions are correct see installation chapter Make sure that the said conditi...

Page 59: ...Contact the ABB support service with any queries about device compatibility Types of data available The inverter provides two types of data which can be retrieved through the special interface software and or the display Real time operating data Real time operating data can be transmitted on request through the com munication lines and are not recorded in the inverter Internally stored data The in...

Page 60: ...se ITALIAN 0 6 SPAIN RD 1699 230V RD 1699 SPANISH 0 7 UK G83 230V UK G83 ENGLISH 0 9 IRELAND 230V IRELAND ENGLISH 0 A AUSTRALIA 230V AS 4777 ENGLISH 0 B ISRAEL 230V ISRAEL ENGLISH 0 D FRANCE 230V FRANCE FRENCH 0 E NETHERLANDS 230V NETHERL DUTCH 0 F GREECE 230V GREECE ENGLISH 1 0 PORTUGAL 230V PORTUGAL ENGLISH 1 1 CORSICA 230V CORSICA FRENCH 1 2 HUNGARY 230V HUNGARY ENGLISH 1 3 CHINA 230V CHINA ENG...

Page 61: ... remaining before the settings become fixed can be seen in the dedicated menu and a notice appears if the time has expired Once the settings are fixed turning the rotary switches will produce no effect In this condi tion only the language can be changed through the dedicated menu At any time and for any reason the ENGLISH language of the display menu can be set by simultaneously pressing the ESC a...

Page 62: ...the inverter goes to the next stage of the controls In both cases the voltage levels and input current are displayed in the b15 and b16 fields The inverter performs a control of grid parameters The b22 icon which represents the grid distribution can have different statuses Not present if the mains voltage results as absent flashing if the mains voltage is present but outside the parameters dic tat...

Page 63: ... b21 will stay on Once the connection sequence has been completed the inverter starts to operate and indicates its correct operation by making a sound and by the green LED coming on steady on the LED panel 14 This means there is sufficient solar radiation to feed power into the grid DC AC DC AC DC AC DC Inverter not connected to the grid Inverter connected to the grid If the checking of the grid d...

Page 64: ...allows you to carry out a search for the maximum power point with sensitivity and adjustable time intervals MPP parameter Analogue inputs setting where present allows you to set the pa rameters of the analogue sensors connected as the input Analogue Inputs Input Strings where present setting necessary to carry out checks on the status of the fuses and on the current imbalance of the strings presen...

Page 65: ... the right side of the voltage and current values At the end of the aforesaid display the grid frequency will be indicated in field b20 and the line voltage will be indicated in field b19 At the same time the main readings made by the inverter will be dis played in rotation on the graphic display b10 Display of the power graph b11 The histogram includes 16 horizontal units and 20 vertical units Th...

Page 66: ...tion of Warning W message codes or Error E message codes states Indicates that the inverter control system has detected a warning W or error E The display shows a message indicating the type of problem found see Alarm messages green yellow red Ventilation anomaly Indicates an anomaly in the operation of the internal ventilation system that could limit output power at high ambient temperatures Fail...

Page 67: ... must be followed scrupulously if you do not have the necessary experience and training to intervene safely please contact a specialist LED insulation fault Interventions after warning of insulation fault When the red LED comes on first try to reset the warning by pressing the multi function ESC button on the LED panel 14 Should the inverter reconnect normally to the network the fault was due to t...

Page 68: ...Change the inverter settings POWER ALARM GFI ESC UP DOWN ENTER b23 b10 12 14 13 General information While the inverter is operating the display shows various items of infor mation on the main parameters measured the operating conditions and the inverter s operating status The display cycles through the information when the icon b23 shows two curved arrows if it shows a padlock it means that the di...

Page 69: ...l number FW rel Firmware version installed E day Energy produced today day Today s savings earnings E tot Energy produced since the inverter was commissioned E par Partial energy produced Pout Instantaneous output power Phase difference set for feeding in reactive power Reactive power regulation mode currently set Tamb Internal temperature in the inverter circuit DC AC Tboost Internal temperature ...

Page 70: ... production value calculated using the currency and con version coefficient set in the relevant section of the SETTINGS menu CO2 Partial amount of CO2 saved To reset all the counters of this sub menu press the ENTER button for more than 3 seconds At the end of this time you will hear a sound repeated 3 times 3 Today This section of the menu displays today s statistics E day Energy produced today P...

Page 71: ...ver the last 30 days Val Value of production over the last 30 days calculated using the currency and conversion coefficient set in the relevant section of the SETTINGS menu CO2 Amount of CO2 saved over the last 30 days 7 Last 365 days This section of the menu displays the statistics for the last 365 days E 365 Energy produced over the last 365 days Val Value of production over the last 365 days ca...

Page 72: ...revious menus DOWN scrolls down the numerical scale from 9 to 0 UP scrolls up the numerical scale from 0 to 9 After entering the password press ENTER to access the information in this section Settings Address Display Set Service New PW Value Time Language Vstart DOWN ENTER Password 0000 ENTER UP 1 DOWN UP DOWN UP DOWN UP DOWN UP DOWN UP DOWN UP DOWN UP 2 3 4 5 6 7 8 Autotest DOWN UP 9 Alarm Remote...

Page 73: ...ate your password Inverter Model Serial Number week of manufacture and Update field When you have a password you can set the parameters in the menu Changing the above mentioned parameters may prevent disconnection from the grid if the new values exceed those given in the standards of the country of installation If these para meters are changed to values outside the standard range an interface prot...

Page 74: ...10Min protection threshold Disable U Disables the U protection threshold Disable F Disables the F protection threshold Disable F Disables the F protection threshold U 10Min Der Enables power derating mode due to high average grid voltage readings Slow Ramp Enables gradual ramping up of power after the grid connection OF Derating Selects the power derating mode in the event of grid over frequency 0...

Page 75: ...te will indicate whe ther Vstart needs changing and what value to set it at 9 Autotest This section of the menu is available only for the Italian country standard Refer to the section on this topic in the manual 10 Alarm This section of the menu allows you to set the activation status of a relay available either as contact normally open N O or as contact normal ly closed N C This contact can be us...

Page 76: ...d control state is not an alarm state but a state of normal operation Selectable alarms for which the relay is activated E001 E002 E003 E004 E005 E006 E007 E010 E011 E013 E014 E015 E017 E018 E019 E020 E021 E022 E023 E026 E027 E028 E029 E030 E031 E032 E033 E034 E046 E050 E051 E053 E054 E055 E056 E057 E058 W001 W002 W003 W008 W009 W011 W017 W018 W019 W021 W022 W023 W024 W025 W026 Ground fault For bo...

Page 77: ...otovoltaic generator and output grid voltage parameters of the inverter Enable the connection disconnection of the inverter to from the grid is dictated by the state of the R ON OFF signal compared to the GND signal as well as by the input voltage from the photovoltaic generator and output grid voltage parameters of the inverter 12 Sleep Mode This section of the menu allows you to enable disable S...

Page 78: ...disables the scan for identifying the maximum power point of the system Scan Interval this allows you to set the time between scans It should be borne in mind that the shorter the scan interval the greater the loss of pro duction due to the fact that energy is transferred to the grid during the scan but not at the maximum power point Each scan takes roughly 2 seconds Manual Scan this allows you to...

Page 79: ...llows you to select a new grid standard by using the UP and DOWN buttons which will only become effective when the equipment has been switched off and on again or when the selection has been confirmed in the Set new value submenu described below The grid standard can only be changed if the time allowed for doing so 24 hours of operation has not expired Set new value This allows you to confirm set ...

Page 80: ...e to Under voltage OF Test parameters F and F Disconnection from the distribution grid due to Over frequency UF Test parameters F and F Disconnection from the distribution grid due to Under frequency Go to the SETTINGS Autotest menu Various signs may be displayed alongside the parameters on which the autotest can be performed These have the following meanings N A Test cannot be performed because t...

Page 81: ...Screen 2 of 3 Screen number Measured protection tripping time Value of the grid parameter detected when the protection was tripped Parameter tested e g U Inverter serial number 123456 XXX 2 3 YYYY Y ZZZZZ Screen 3 of 3 Screen number Set protection tripping time Protection tripping value Parameter tested e g U Inverter serial number 123456 XXX 3 3 YYYY Y ZZZZZ The test results should be considered ...

Page 82: ... or corrosive products that may corrode parts of the equipment or generate electrostatic charges Avoid temporary repairs All repairs should be carried out using only genuine spare parts The maintenance technician is under an obligation to promptly report any anomalies DO NOT allow the equipment to be used if problems of any kind are found and restore the normal conditions correctly or otherwise ma...

Page 83: ...sed If no monitoring system is present check the history log of alarms and errors using the instructions given in the manual in order to look for recent malfunction warnings Annual cleaning Clean the equipment in particular the bottom grille of the wiring box and the heat sink Troubleshooting Follow the table shown in the following paragraph in order to understand and resolve warning Wxxx and erro...

Page 84: ...he dedicated slot If the signal persists also following the above checks contact customer assistance No code Awaiting sun Green LED lamp Awaiting sun The inverter displays the awaiting sun message when following a W001 and or W002 notice the voltage from the photovoltaic generator is less than the activation vol tage Vstart Check the input voltage on the inverter If it does not exceed Vstart check...

Page 85: ...tside the inverter If there are no damaged string fuses and the inverter continues to show the alarm message check whether the settings to be made through the Aurora Manager software are correct presen ce or absence of one or more input strings W018 SPD DC Err Yellow LED lamp only for models with monitored SPD Intervention of overvoltage surge arresters on DC side Damaged overvoltage surge arreste...

Page 86: ...inside the inverter and in this case it is necessary to contact customer assistance E005 Comm Error Yellow LED Communication error inside the inverter The alarm occurs when there are communication pro blems between the control devices inside the inverter Error inside the inverter and cannot be checked externally If the problem once the inverter has been switched off and back on persists contact cu...

Page 87: ... from the pho tovoltaic generator typical condition of the stages with limited irradiation If the error signal occurs sporadically it may be due to causes external to the inverter limited irradiation and so limited power availability from the PV generator If the problem occurs systematically also in conditions of high irradiation and with input voltage which is significantly higher than the activa...

Page 88: ...s the insulation resistance of the PV generator compared to ground Should the measurement of the insulation resi stance be below 1Mohm the inverter does not connect to the grid and shows the Riso Low error The causes may be PV panel s damaged Junction box es of the panels not correctly sealed so as to permit infiltration by water and or humidity Problems in connections between panels not perfectly...

Page 89: ...rter is too high This may be caused by too high a grid impedance In the final stage of the timeout the inverter limits the po wer to check whether the grid voltage has stabilised into regular parameters If this does not happen the inverter disconnects from the grid Check the grid voltage in the connection point to the inverter If the grid voltage differs from the range due to the conditions of the...

Page 90: ...he difference between the measured value of input power and that of output power is greater than the limit imposed internally to the inverter Error inside the inverter and cannot be checked externally If the problem once the inverter has been switched off and back on persists contact customer assistance Power limitation messages The equipment can signal possible output power limitations which may ...

Page 91: ...operator to resolve the problem LIMxxx CODE 05 Display symbol b7 Power limitation due to excess temperature The message indicates that a power limitation is active since an excess temperature condition has been recorded inside the inver ter This parameter depends also on the power which the inverter must provide since the measurement of temperatures is taken internally and is influenced by the hea...

Page 92: ...l No The production week consists of 4 figures indicating the week first 2 digits and the year of production last 2 digits Update Version This information is available only for some inver ter models and can be found on the display by accessing the menu INFORMATION Firmware Stage 2 Registration on https registration ABBsolarinvertes com Go online and access https registration ABBsolarinverters com ...

Page 93: ... Username corresponding to the email used during registra tion and the Password obtained at the end of Stage 2 Access the section dedicated to requesting the second level password Choose the inverter model from the drop down list and insert Update Ver Serial Number and Week of Production of the inverter which were obtained previously Stage 1 ...

Page 94: ... hand the data are correct the passwords will be shown in a new window and at the same time sent to the email address used for registration The second level password enables access to the service menu which allows the inverter s sensitive parameters to be changed Proceed to changing the aforementioned parameters only when requested by the grid operator or by customer assistance ...

Page 95: ...t a new grid stan dard 1 Access the SETTINGS menu by entering the first level password default 0000 2 Access the Service sub menu by entering the second level password The password to access the Service menu can be obtained by registering at the site https registration ABBsolarinverters com Before accessing the site it will be necessary to locate the information utilized to compute the password In...

Page 96: ...tall the new battery taking care to handle it with insulating gloves to ensure it is not discharged and respecting the polarity displayed on the communication board silkscreen 4 Turn the inverter on 30 RS485 CARD J24 RS485 B 17 1 18 J15 1 J16 2 J6 1 RS485 T R T R RTN LNK J14 BT1 CR2032 WIND REM WT WT R R RS485 A J13 ALARM N C N O C TERM 120 ON OFF S3 17 MEMORY CARD J4 18 K4 J23 S1 1 S2 2 N 1 L 2 M...

Page 97: ...oltage sufficient for the dimensions of the photovoltaic generator Behaviour of a system without leakage Due to the capacitive effect of the PV generator during the first moments that the voltmeter is connected between one of the two poles and ground it will measure a voltage of about Voc 2 which will tend to stabilize to around 0V if there is no ground leakage as shown in the graph below The inte...

Page 98: ... between positive pole and ground a voltage of 200V is measured This means that if the system is made up of 10 modules in series and each one supplies 50V the leakage can be located between the 4th and 5th PV module Va voltage measured between pole and 200V Vb voltage measured between pole and 300V In all measurements with the ground of the inverter is indicated V 200 V 300 V t 50 V 50 V 50 V 50 V...

Page 99: ...d insulation resistance Riso is less than 1Mohm the inverter does not connect to the grid due to a low insulation of photovoltaic generator respect to ground I MODELS with high frequency transformer If the measured insu lation resistance Riso in case of input poles floating respect to ground or QF 1 if the one of input poles is grounded is less than 0 2Mohm the inverter does not connect to the gri...

Page 100: ... 100 000339AG Further information For more information on ABB products and services for solar applica tions navigate to www abb com solarinverters ...

Page 101: ...Contact us www abb com solarinverters ...

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