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UMC100-FBP 

Universal Motor Controller

UMC100-FBP 

Technical Description

FieldBusPlug / Issue: 03.2012

Indicator

Code

Source / Root Cause

Possible Cause / Suggested Ac-
tion

PF below trip/warn level

120, 
121

Active power consumption 
of the motor is too low

Either the motor is idle (not loaded) 
or the motor load is not connected 
because of a broken belt or a dry 
running pump etc.

Check load side

Phase loss (voltage)

122

No voltage on one more 
phases. Possible causes 
are a blown fuse or a wire 
break.

Check fuses 
Check wiring on supply side.

Phase imbalance  
(voltage)

123

There is a high imbal-
ance on supply side e.g. 
because of unsymmetrical 
load of the three phases.

Check supply side especially the 
fuses and supply line.

Voltage out of range

124

The voltage is out of the 

specified voltage range

Check supply side. See 95 – 98.

Wrong Phase Sequence 
(voltage)

125

The phases were wired in 
incorrect order.

Check wiring

Voltage DIP

144

Undervoltage / no voltage 
situation is too long

The DIP took longer than config-
ured in parameter  

Voltage Dip 

Duration

Parameter up/download

145

A problem occured dur-
ing parameter exchange 
between the UMC and the 
LCD panel.

Check that the parameters / appli-
cation stored in the LCD panel can 
be handled from the used UMC.

Do not remove the panel while 
parameter exchange

Do not remove power while param-
eter exchange.

Resetting Parameters to Factory Defaults 

It is possible to reset all parameters to the factory default settings. The fieldbus address is not affected 
from the reset command. Also the different maintenance counters are not affected but must be resetted 
manually at the UMC100-PAN. 

The reset command can be activated via:

• 

UMC100-PAN

Resetting the Password

The password can always be set or disabled using the UMC100 DTM (PBDTM) or using the UMC100-
PAN.

Summary of Contents for UMC100-FBP

Page 1: ...Technical Description Universal Motor Controller UMC100 FBP ...

Page 2: ...ing symbols are used Symbol to indicate a potentially dangerous situation that can cause damage to the UMC or connected devices or to the environment Symbol to indicate important information and conditions Symbol that indicates a potentially dangerous situation that can cause personal injury Abbreviations UMC Universal Motor Controller DCS Distributed Control System PLC Programmable Logic Controll...

Page 3: ...ternal Current Transformers CTs 24 Connecting the UMC100 PAN LCD Panel 26 Using the UMC100 in a PROFIBUS DP Network 27 Using the UMC100 in a DeviceNet Network 28 Using the UMC100 in a CANopen Network 29 Using the UMC100 in a MODBUS RTU Network 30 Usage in Draw Out Systems 31 3 Commissioning 33 Commissioning Steps 33 Test Position 35 4 Configuring the Motor Protection Functions 37 General Informati...

Page 4: ...al IO Module DX111 122 95 Using a Voltage Module VI150 155 96 8 The LCD Control Panel UMC100 PAN 97 Overview 97 Monitoring Status Information 98 The Menu Tree 98 Adjusting Parameters 104 Starting and Stopping the Motor 106 9 Error Handling Maintenance and Service 109 Error Handling of the UMC 109 UMC100 Fault Indication 109 Fault Messages 109 Resetting Parameters to Factory Defaults 114 Resetting ...

Page 5: ...k Related Parameters 134 All Parameters Sorted by Parameter Number 135 All Parameters Sorted Alphabetically 137 A2 Circuit Diagrams with Emergency Stop Function 139 Direct Starter Category 4 139 Reversing Starter Category 4 140 A3 Technical Data 141 UMC100 141 Performance Data 146 UMC100 PAN 146 DX111 and DX122 146 VI150 and VI155 150 EMC UMC100 and DX1xx VI15x Modules 151 Dimensions UMC100 152 Di...

Page 6: ... the device description files like GSD for PROFIBUS or EDS for CAN or via the LCD panel you do not need to read this manual UMC100 FBP Custom Application Editor 2CDC 135 014 D02xx1 This manual describes how to create customer specific applications for the UMC100 You only need to read this manual if the logic built into the UMC100 does not fulfill your needs As the custom application editor is part...

Page 7: ...ncreased See manual 2CDC 135 014 D02xx for more details The number of starts per time interval can be limited A warning is signalled if just one start is left Other new Functions The LCD panel supports up and download of parameters or applications or both See section 8 for details The LCD panel supports Russian as an additional language The absolute motor current is available in the function block...

Page 8: ... 8 UMC100 FBP Universal Motor Controller UMC100 FBP Technical Description FieldBusPlug Issue 03 2012 ...

Page 9: ...essed via fieldbus It is also possible to use the UMC stand alone i e without FieldBusPlug The motor protection and motor management is fully functional in the event of a bus failure The fieldbus interface and the UMC can be separated This offers many benefits in MCC applications especially for withdrawable systems Parameterisation of the protection and control functions can be carried out with th...

Page 10: ...ocks have pa rameters accessible via LCD and fieldbus By setting the block parameters you can adjust the behaviour of the blocks and the application to your needs Please note It is not necessary to change the function block application if the pre defined applications fulfill your requirements But if you have specific requirements you can enable the customer application mode and adapt an existing a...

Page 11: ...r the FieldBusPlug Front label e g for slave address 24 V DC GND Supply voltage Connecting terminals for communication with the IO modules The UMC100 follows the profile for motor management starters as defined in the PNO profile sheet for low voltage switchgear devices After powering on the UMC100 performs a self test of its hardware and checks the configuration for consistency In the event of a ...

Page 12: ... stopped If the device fails the watchdog opens the relay outputs automatically for safety reasons The main inputs for motor protection are the current measurement and the thermistor sensor The current measurement provides information about the actual motor current in the three phases An advanced mo tor model uses the current information and calculates the corresponding motor temperature At a cert...

Page 13: ...he UMC FBP It provides eight digital inputs 110 V AC 230 V AC four relay outputs and a current output to drive an analog instrument The following figure shows the terminals and monitoring elements of the DX122 FBP module Connecting terminals for the digital inputs Connecting terminals for the analogue output Connecting terminals for the relay outputs Front label e g for slave address Terminals for...

Page 14: ...ts LEDs green READY operation yellow DIAG warning red ERROR module fault Connecting terminals for the relay output Front label e g for slave address VI155 FBP The VI155 FBP adds voltage and power protection functions to the UMC FBP It provides three voltage inputs with a nominal range from 110 V AC 690 V AC and one relay output The module can be used with grounded and ungrounded systems e g TN or ...

Page 15: ...e s If a connection to a device exists monitoring of all measured values maintenance counters etc is possible Tree view of all devices on the bus line Toolbar Menus Status Window The diagram above shows the configuration tool which allows intuitive configuration of all UMC100 functions In this example the window to configure the motor protection parameters is shown In similar windows all other par...

Page 16: ...r using the mounting kit Some of the main features are fully graphic multi language user interface start and stop of the motor and acknowledgement of faults display of measured values e g motor current in A or start up time and status of inputs and outputs parameterisation The following diagram shows the UMC100 PAN with the monitoring and operating elements Context sensitive key Up key for navigat...

Page 17: ...ng an analogue indicator instrument are available The IO modules are connected via terminals Ca and Cb see below to the UMC100 Because of limited installation space it might be desirable to mount the IO modules separately from the UMC100 This can be carried out without any problems as long as the maximum cable length is not exceeded The following limits apply when connecting an IO module Either th...

Page 18: ...e analogue output AO AO is intended to drive an analogue instrument which can be used to display the motor current It can be adjusted as a current or voltage output Open wire and short circuit faults are detected Supported output levels are 0 4 20 mA 0 10 mA 0 10 V The output is scaled in a way that a motor current of 0 results in 0 at the output and a motor current of 200 results in 100 output le...

Page 19: ...easurement terminals marked with L1 L2 L3 may require additional cable protection Don t connect any cable to the VI1xx terminals marked with NC not connected Note that a distance of 10mm left from the terminal L1 and right from the terminal L3 to the next device might be required for voltages 230VAC or 400VAC respectively depending on the equipment mounted left and right of the module The module i...

Page 20: ...e to the UMC use the UMCIO CAB cable to connect the first module with the UMC And use the IOIO CAB cable to connect the first module with the second module The module order does not matter Wiring diagram of the VI15x FBP modules Wiring VI15x Inputs and Outputs The diagram below shows the block diagram and wiring of both the VI150 and the VI155 modules The relay output is a normally open contact an...

Page 21: ...5 A110 5 1 52 0 10 350 22 RV5 250 use interface relay A145 A185 5 2 39 0 05 550 35 RC5 3 440 use interface relais AF210 AF260 AF300 4 2 04 0 04 470 10 500000 AF400 AF460 AF580 AF7504 3 7 0 05 890 12 500000 1 The contactor B6S 30 10 2 8 24 V DC is recommended as interface contactor due to its internal spark suppression 2 All values only for contactors with spark suppression see appropriate column U...

Page 22: ...nd larger L1 L2 L3 3 AC 15 120 240 V DC 13 24 125 250 V k2 DOC DO0 DO1 DO2 5 7 8 9 UMC100 K1 K2 k1 Connection of contactors with peak currents 0 5 A ABB types A50 and larger to the UMC100 FBP For checkback the auxiliary contact of the main contactor has to be used e g BS6 30 10 28 In this case the shown spark supression isnot needed built in K2 A45 and larger ...

Page 23: ...W1 V2 UMC U2 W2 V2 V1 W1 U1 400 V 690 V V1 W1 U1 W2 U2 V2 UMC U2 W2 V2 V1 W1 U1 400 V 690 V Star Power line 690 V Delta Power line 400 V 3 wiring Power line 400 V Example for motor Motor rating plate Example for motor Motor rating plate Example for motor Motor rating plate 4 9 A 2 8 A 4 9 A 2 8 A 4 9 A 2 8 A Parameter Set Current 2 80 Parameter Set current 4 90 Parameter Set current 2 80 Terminal ...

Page 24: ...tually flowing primary current which is then used for the internal processing All types of protection current transformers of class 5P10 Standard EN IEC60044 can be used The selection should be made based on the requirements Secondary current current in the UMC100 range about 4A Through hole area if single strands are used Max load 60 mW UMC100 30m conductor wire size 2 5 mm length 2 m each 30 mW ...

Page 25: ...fields and a small set current at the same time the current measurement can deviate a few percent from the real current Therefore the displayed motor current is too high and an overload trip occurs too early Very strong magnetic fields can originate from a contactor directly mounted beside the UMC100 closely passing current links or stray fields caused by large transform ers When observing the eff...

Page 26: ...IO signals motor current and maintenance counters The operator panel UMC100 PAN is mainly designed for mounting it on the front panel of a motor feeder or in a switchgear cabinet A door mounting kit is provided for this purpose With the mounting kit the degree of protection is IP54 The UMC100 PAN can also be plugged directly on the UMC100 itself Extension cable to the UMC100 The UMC100 PAN is inco...

Page 27: ...e sending the parameter block during normal operation Later the PROFIBUS DP V1 specification introduced new acyclic read write services within the con text of the PROFIBUS DP V1 expansions These acyclic services are inserted into special telegrams during ongoing cyclical bus operation and thus ensure compatibility between PROFIBUS DP V0 and PROFIBUS DP V1 To integrate the UMC100 FBP into a PROFIBU...

Page 28: ...due to parameter length limitations only the most important parameters can be configured with the GSD file in the event that the PDQ22 is used For PDP22 this limitation does not exist Integration with the Device Type Manager DTM In addition to the option of integrating devices with GSD files more and more modern control systems support the FDT DTM concept FDT Field Device Tool technology standardi...

Page 29: ...21 FBP FieldBusPlug The figure below shows the sketch of a CANopen line with two COP21 FBP two UMC100s and available accessories More details are available in the technical manual of COP21 FBP UMC 24VDC UMC 24VDC UMC with FieldbusPlug COP21 24VDC DNF11 UMC with FieldbusPlug COP21 AC500 CPU with CANopen Master DNR11 Bus Termination CANopen Line with COP21 and UMC100 Please note that the accessories...

Page 30: ...e accessories More details are available in the technical manual of MRP21 FBP UMC 24VDC UMC 24VDC UMC with FieldbusPlug MRP21 24VDC DNF11 UMC with FieldbusPlug MRP21 DNR11 Bus Termination AC500 including Modbus Master Modbus Line with MRP21 and UMC100 Please note that the accessories of CANopen and DeviceNet are the same Do not be confused by the fact that the DNF and DNR have a DN in their names ...

Page 31: ...e event of a drawer replacement the FieldBusPlug stays active and sends a diagnosis message to the control system that the UMC100 is missing Even more important the fieldbus address is stored in the FieldBusPlug If a new UMC100 is connected the old bus address is automatically used There is no need for setting a new address See parameter Address Check for additional details All necessary auxiliari...

Page 32: ...the PDQ22 in a drawer system with the available accessories to next FieldBusPlug PDX11 FBP from previous FieldBusPlug PDQ22 FBP Cable Chamber to UMC 1 4 4 x CDP16 FBP Shield Connection Connection to drawer Using PDQ22 FBP in a withdrawable installation allows the connection of up to four UMC100s The PROFIBUS node is mounted outside the drawers ...

Page 33: ...ellow motor running Off Red fault trip Off LEDs on the FieldBusPlug In fault free state H1 H3 left upper and lower LEDs should light up If no cyclic bus master is active H2 upper right LED is flashing See the technical description of the FieldBusPlug in use Continue with Step C if fieldbus communication is required or continue with step D to start the configuration In case of an error use the LED ...

Page 34: ...configuration interface which also allows to adapt the internal UMC100 application logic using the custom application editor In online mode the PBDTM additionally provides access to all diagnosis service and process data Configuration via Laptop The configuration via laptop option is a convenient way to parameterise and monitor the UMC100 The FDT DTM based configuration tool provides full access t...

Page 35: ...It is possible to configure a multifunction input DI0 DI1 or DI2 to inform the UMC that the feeder is in test position If the input signals test position the feeder s main circuit must be isolated from the motor supply but the control voltage of the UMC must be connected During active test position the function of the feeder and its integration into the control system can be tested I e the motor c...

Page 36: ... 36 UMC100 FBP Universal Motor Controller UMC100 FBP Technical Description FieldBusPlug Issue 03 2012 ...

Page 37: ... trip must be acknowledged from the user This can be done via LCD panel fieldbus or the multifunction inputs DI0 DI2 if configured On A protection trip is automatically acknowledged without intervention of a human operator if the trip condition has gone e g cooling time over EOL and Current based Protection Functions In this section you find information on how to configure the different motor curr...

Page 38: ...ter motor start Separate warning and trip levels Off Optional delay Low Current After motor start Separate warning and trip levels Off Optional delay Imbalance Always Motor current 60 of Ie and all three phases available Separate warning and trip levels Off Optional delay Yes Phase Loss Protection Always Motor current 60 of Ie Trip Off PTC Protection Always Trip Warning Off Yes excluding PTC wire ...

Page 39: ...iagram I Ie Thermal Motor Model Cooling Time Running Load Restart Level Trip Cooling Mode Load based Tcooling Cooling Mode Time based Load Trip Load Warning Level Prewarning Thermal Overload Signal flow of the thermal overload protection The thermal information of the motor is cyclically stored thermal memory 1 After a thermal overload trip the motor must cool down before it can be started again T...

Page 40: ...he maximal heating time as defined by the motor manufacturer Example Motor with enhanced safety has the data Power 7 5 kW Relation Ia Ie 7 4 Heating time tE 11 s The following diagram shows the tripping time for cold motors at 3 pole symmetric load Example for the trip class selection for a given motor The trip classes 5 and 10 are allowed because the appropriate times 3 s 7 s are below the time t...

Page 41: ...alculated thermal motor load q is already above 40 The third start at T4 leads as expected to a thermal overload trip For cyclic operation modes it is important to keep the cycles long enough to allow the motor to cool down sufficiently For cyclic start patterns it is better to select the cooling mode option Restart Level which allows a restart based on the thermal load level In the case shown bel...

Page 42: ...e maximum allowed current and the delay time until the trip occurs can be adjusted Block diagram I Ie I Ilocked Startup Phase Ton Locked Rotor Blocking Enabled Signal flow of the locked rotor protection function To adjust the blocking current threshold correctly proceed as follows Take the highest inrush current value during a normal start This value is displayed on the UMC100 PAN Add a safety fac...

Page 43: ...igh current warning level Ihcwl for a period longer than the high current warning delay time thcwd Therefore the high current warning signal is set At T3 the current also increases above the high current trip level Ihctl but only for a period shorter than the specified high current trip delay time thctd Then at T4 the current rises again above the trip level and stays there long enough to trigger ...

Page 44: ...of time after motor startup Block Diagram I Ie I Ilcwl Tlcwd Low Current Warning After Start up I Ilctl Tlctd Low Current Trip Signal flow of the low current protection function Example The diagram above shows an underload situation of the motor after the startup time is over T1 At T2 the motor current falls below the undercurrent warning limit Iucwl After the undercurrent warning delay time tucwd...

Page 45: ...ent trip classes Trip class 5 10 20 30 40 Tripping time s 1 5 3 6 9 12 Relevant Parameters Phase Loss Protection Phase Imbalance Protection Current Imbalance protection function protects the motor against a small degree of imbalance in the motor phases e g caused by an increased contact resistance due to corrosion The current phase imbalance function signals a warning when the current in a phase d...

Page 46: ...ce is also detected if the motor is not running Otherwise a wrong phase sequence is detected during the startup of the motor It is possible to change the expected direction if wiring was done in a different way If no voltage module is used it is possible to change the expected direction if wiring was done in a different way Do not use this parameter when using a voltage module L1 L2 L3 18 17 16 15...

Page 47: ...ault during the motor start up phase CEM11 can be used in all types of networks grounded or undgrounded Can be used also in networks with higher impedance to ground Also small ground fault currents can be detected Block Diagram Earth Fault Trip Warning CEM11 Signal Ton Suppress during start up Signal flow of the earth fault protection function Sample Circuit Diagram To use CEM11 with the UMC proce...

Page 48: ... a trip when the current continuously exceeds a separately set threshold for a set period of time after the motor start up Ground fault current must be 20 of Ie to be detected Only usable in networks with low impedance to ground Only higher ground fault cur rents can be detected The set trip and warn levels should not be above 80 of Ie Block Diagram Earth Fault Trip Vectorsum Trip Thresh IL1 IL2 I...

Page 49: ...mistor resistance due to temperature change in the motor windings The thermistors are selected to have a rated operating temperature that corresponds to the insulation class type and construction of the motor At the rated temperature the thermistor resistance increases sharply up to the hot temperature resistance value The UMC senses this abrupt change in the resistance When thermistor protection ...

Page 50: ...o the fundamental frequency only 0 1 0 100 UL1L2 UL2L3 UL3L1 Phase to phase line to line voltages 0 115 of Ue Active power Active power is the capacity of the motor for performing work in a particular time 0 65535 1W 10W 100W 1kW The actual unit depends on the selected scaling factor Apparent power The apparent power is the vector sum of real and reactive power 0 65535 1VA 10VA 100VA 1kVA The actu...

Page 51: ...e motor is stopped A warning trip can be signalled before the motor is actually started i e to detect a blown fuse Motor running Motor stopped Not in test position Trip Warning Off Yes see pa rameter Fault auto reset Voltage imbalance This function can be used to detect smaller voltage im balances between the phases Warning and trip thresholds as well as warning and trip delays can be set Motor ru...

Page 52: ...U imb trip delay Phase loss detection Voltage Phase Loss Overvoltage Warn Overvoltage Trip Undervoltage Warn Undervoltage Trip Voltage Imb Warn Voltage Imb Trip Voltage dip Disable Max THD MAX Calculation THD warn level THD warn Signal flow of the voltage based protection and monitoring functions Total Harmonic Distortion This function measures harmonic distortions in the connected mains Harmonic ...

Page 53: ...ision functions after load start This can be used for example to allow a pump to built up pressure before the power protection becomes active The diagram below shows the startup of a motor and the activation of the underload protection function It is not necessary to specify the nominal power of the motor The UMC100 internally calculates it as follows Pnominal Ie Ue cosphinominal 1 732 The warning...

Page 54: ...am shows the data flow of the power supervision in the UMC VI15x and the generated signals Block diagram showing the data flow of the power protection function The signals on the right are available for further processing e g in a user defined custom application Relevant Parameters Voltage U High Warn Level U High Trip Level U High Warn Delay U High Trip Delay U Low Warn Level U Low Trip Level U L...

Page 55: ...DIP the UMC inhibits low voltage low cos phi and low power warn ings and errors Nevertheless set a sufficient delay time of e g min 0 5s for these functions to avoid conflicts with the voltage dip function During a voltage dip the supply voltage of the UMC itself must be available For special applications where the supply voltage is switched off too you can cre ate an own function block applicatio...

Page 56: ...put relay is switched on Dip Autorestart Delay The time delay until the motor is restarted after the end of a voltage dip This is done only if the parameter Dip Autorestart Enable is set Dip Enable Dip function is enabled Dip Autorestart Enable Activate the automatic restart Dip Level Voltage level indicating the begin of a voltage dip Dip Restart Level Voltage level indicating the end of a voltat...

Page 57: ...ns the UMC switches off the relay output But the low voltage situation is shorter than the configured Dip Duration so the motor gets started automatically after an optional restart delay time Parameter Dip Autorestart Enable On Otherwise it stays off Case c The low voltage situation takes longer than the Dip Duration time Therefore an error is gen erated as soon as the dip duration exceeds the con...

Page 58: ... They are automatically switched on again after the Dip Autorestart Delay time if Dip Autorestart Enable is set UL Dip Restart Level Dip Level UMC Relay Out Undervoltage situation Dip Autorestart Window DIP signal at digital input Dip Autorestart Delay 1st undervoltage situation 2nd undervoltage situation 1s No Delay Undervoltage situation Relevant Parameters Dip Enable Dip Duration Dip Autorestar...

Page 59: ...C uses the PNO motor starter profile which defines the meaning of each bit in the cyclic telegrams See section XXX for further details LCD Panel Allows control via the buttons of the UMC PAN usually mounted in the switchgear cabinet door Service Tool Allows control commands to be issued via acyclic communication services of the used fieldbus The UMC DTM uses this communication channel for example ...

Page 60: ...a bus fault Local 2 Is a second local control mode that can be activated via one of the multifunction in puts even if another mode is active This allows local control to be enforced via digi tal inputs without involvement of the PLC DCS i e the Auto Mode Bit is ignored How to set the mode There are three relevant signals that determine which mode is active Bus fault The UMC has detected a bus faul...

Page 61: ...fied circuit diagram L1 L2 L3 3 Contactor Supply e g 230VAC K1 k1 DOC DO0 DO1 DO2 24VDC 10 11 5 7 8 9 24VDC DO3 12 13 14 15 16 17 18 DI0 DI1 DI2 DI3 DI4 DI5 UMC100 UMC PAN Fieldbus Plug 0V Fwd Stop S1 GND 24VDC M 3 Remote Local Sim Off From the requirements you can see that the three control places Digital Inputs Fieldbus and LCD are used Furthermore start stop commands from the different control ...

Page 62: ...art LCD NO Auto Stop LCD YES Auto Start Bus Acyc YES Auto Stop Bus Acyc YES Settings for local mode 2 Switch S1 in position Local Loc 2 Start Bus Cyc NO Loc 2 Stop Bus Cyc YES Req 1 Loc 2 Start DI YES Req 1 Loc 2 Stop DI YES Req 1 Loc 2 Start LCD YES Req 1 Loc 2 Stop LCD YES Req 1 Loc 2 Start Bus Acyc NO Loc 2 Stop Bus Acyc NO The following diagram shows the simplified UMC internal data flow if S1...

Page 63: ...s edge triggered After the start command was accepted from the UMC the input signal can be set back to its initial value e g zero For a start signal sent from the digital inputs DI4 DI5 it is possible to change the behaviour from pulse mode to inching mode This means that the motor is only running while the start signal is present If it is not present anymore the motor stops automatically Relevant...

Page 64: ...if the thermal overload protection would prevent the start i e cooling time is still running To allow the start in such situations the thermal memory of the UMC can be reset to cold state This enables an immediate restart even after a thermal overload trip There are two possibilities for an emergency start Using the multifunction inputs DI0 DI1 or DI2 an emergency start is carried out as follows 1...

Page 65: ...ed Example with Num Starts Allowed set to 3 shown at two points in time Once at 16 00 o clock and then 10 min later Top The 1st and 2nd start were successful The 3rd start command was given before the pause time was over and was ignored therefore Then the 5th start was ignored too because only 3 starts are al lowed in the time window Bottom The same situation is shown 10 min later One start is pos...

Page 66: ...ed in a wide range to cover typical user needs e g starting the motor The status of each digital input is available in the monitoring telegram sent to the PLC DCS Using the Inputs DI3 DI5 The inputs DI3 to DI5 can be used for local motor control DI5 is always the stop input whereas DI4 starts the motor in a forward direction and DI3 in a reverse direction if supported by the active control functio...

Page 67: ... Full Test Postion Motor Stop Delayed Input 0 Status Input 1 Status Input 2 Status DI0 DI1 DI2 On Delay Ton 1 1 1 1 1 1 On Delay Ton 1 1 1 1 On Delay Ton 1 1 1 1 External Fault 0 External Fault 1 External Fault 2 If a digital input is already used for the starter function e g for torque inputs in the actuator modes or for contactor checkback they are not available anymore as multifunction inputs ...

Page 68: ...0 Out V V Power T1 8 DO 1 7 DO 0 6 DO C 5 DO C 9 DO 2 8 7 6 5 9 T2 Ca Cb UMC100 READY MOT ON FAULT Relay 230VAC 1A Inputs 24VDC DC Pressure switch 2CDC 342 022 F0209 To realize this function the multifunction input can be parameterised in the following way Set the delay time to 4s Set the function to Fault when motor is running Define a meaningful message e g Dry run If the pressure switch does no...

Page 69: ...he contactor k1 can be switched on and off for example using a standard maintaining circuit not shown Alternatively it can be switched on and off from the control system which uses one of the UMC relay out puts to control the motor This option enables specific control logic to be implemented in the PLC The following features are not supported in this control function Checkback supervision UMC cont...

Page 70: ... 11 6 12 13 7 14 15 The table above represents the data allocation as realised with the built in standard applica tions It may differ for customer specific applications Command Data for Transparent Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 0 Fault Reset Prepare Emergency Start 1 UMC100 DO21 UMC100 DO1 UMC100 DO0 UMC100 24VDC Out1 1 2 Remaining data see section Parameters and Data ...

Page 71: ...ntact DO0 immediately closes and contact DO1 opens The following features are not supported in this control function Checkback supervision UMC controlled starting and stopping bus LCD DI Simulation and stop via multifunction inputs Bus fault reaction Voltage dip L1 L2 L3 M 3 Contactor Supply e g 230VAC K1 k1 DOC DO0 DO1 DO2 24VDC 10 11 5 7 8 9 24VDC DO3 12 13 14 15 16 17 18 DI0 DI1 DI2 DI3 DI4 DI5...

Page 72: ...11 6 12 13 7 14 15 The table above represents the data allocation as realised with the built in standard applica tions It may differ for customer specific applications Command Data Overload Relay Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 0 Fault Reset Prepare Emergency Start 1 UMC100 DO21 UMC100 24VDC Out1 1 2 Remaining data see section Parameters and Data Structures on a Fieldbus...

Page 73: ...d as fault output The following diagram shows the UMC wired for DOL operation A signal lamp is connected to DO3 which serves as a fault output The main contactor is connected to DO0 An auxiliary contact of K is used by contactor checkback monitoring The motor can be started locally via DI4 and stopped via DI5 The remaining digital inputs can be freely used L1 L2 L3 3 Contactor Supply e g 230VAC K1...

Page 74: ...RWARD OFF RUN FORWARD OFF FAULT RESET FAULT WARNING FAULT DO0 2CDC 342 023 F0209 Check back Commands received telegram UMC outputs Monitoring signals telegram LED DI0 aux contact Motor current aux contact Run Run Diagnosis telegram UMC internal Cooling time running Overload Fault red Over load Fault reset Run End of cooling time Cooling time ...

Page 75: ... 13 7 14 15 The table above represents the data allocation as realised with the built in standard applica tions It may differ for customer specific applications Command Data for Direct Starter Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 0 Fault Reset Auto Mode Prepare Emergency Start Run Forward Off 1 UMC100 DO21 UMC100 DO1 UMC100 24VDC Out1 1 2 Remaining data see section Parameters...

Page 76: ...erminals named 24VDC Out 12 or DO2 can be used as a fault output The following diagram shows the UMC wired for REV operation A signal lamp is connected to DO3 which serves as a fault output The main contactor is connected to DO0 and DO1 Two auxiliary contacts k1 and k2 are used for contactor checkback monitoring The motor can be started locally via DI3 DI4 and stopped via DI5 The remaining digital...

Page 77: ...k ack Commands received telegram UMC outputs Monitoring signals telegram DO1 reverse Motor current aux contact Run forward LOCK OUT TIME DO0 forward Run reverse ignored Run reverse off Rev lockout time Remark Opposite direction only possible after OFF and after the reverse lock out time has elapsed Restart in the same direction without consideration of the Reverse lock out time Related parameters ...

Page 78: ... 9 5 10 11 6 12 13 7 14 15 The table above represents the data allocation as realised with the built in standard applica tions It may differ for customer specific applications Command Data for Reversing Starter Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 0 Fault Reset Auto Mode Prepare Emergency Start Run Forward Off Run Reverse 1 UMC100 DO21 UMC100 24VDC Out1 1 2 Remaining data see...

Page 79: ...and DI5 to stop it Optionally terminal named 24VDC Out 12 can be used as a fault output The voltage dip function is not supported in this control function Adjust parameter YD changeover mode Adjust parameter YD starting time The following diagram shows the UMC wired for star delta operation A signal lamp is connected to DO3 which serves as a fault output The main contactor is connected to DO0 to D...

Page 80: ...sue 03 2012 Timing Diagram for Star Delta Starter RUN FORWARD OFF RUN FORWARD OFF Start Stop YD starting time pause time 20 ms Checkback Commands received telegram UMC outputs Monitoring signals telegram DO0 star DO1 delta Motor current Aux contact DI0 aux contact DO2 main 2CDC 342 025 F0209 ...

Page 81: ... 3 6 7 4 8 9 5 10 11 6 12 13 7 14 15 The table above represents the data allocation as realised with the built in standard applica tions It may differ for customer specific applications Command Data for Star Delta Starter Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 0 Fault Reset Auto Mode Prepare Emergency Start Run Forward Off 1 UMC100 24VDC Out1 1 2 Remaining data see section Para...

Page 82: ...ip function is not supported in this control function Set Ie2 according to the motor nameplate The following diagram shows the UMC wired for two pole operation A signal lamp is connected to DO3 which serves as a fault output The main contactor is connected to DO0 and DO1 Two auxiliary contacts are used for contactor checkback monitoring The motor can be started locally via DI4 speed one or DI3 spe...

Page 83: ...ND 24VDC K91b k91 k81 K81 speed one K91 speed two U1 V1 w1 U2 V2 w2 Speed2 k81 k91b K91a k91a Circuit diagram of the UMC for controlling dahlander motors The checkback contacts k81 k91 are optional Timing Diagram for Pole Changing Starter OFF RUN FAST FORWARD RUN FORWARD RUN FAST FORWARD RUN FORWARD 20 ms 2CDC 342 026 F0209 Check back Command received telegram UMC outputs Monitoring signals telegr...

Page 84: ... 7 4 8 9 5 10 11 6 12 13 7 14 15 The table above represents the data allocation as realised with the built in standard applica tions It may differ for customer specific applications Command Data for Pole Changing Starter Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 0 Fault Reset Auto Mode Prepare Emergency Start Run Forward Off 1 UMC100 DO21 UMC100 24VDC Out1 Run Fast Forward 1 2 Rem...

Page 85: ...ing DI start input Jog Yes Multifunction 0 1 Off Checkback Current or Simulation test purposes only Adjust Time Limit Actuator L1 L2 L3 3 Contactor Supply e g 230VAC K1 DOC DO0 DO1 DO2 24VDC 10 11 5 7 8 9 24VDC DO3 12 13 14 15 16 17 18 DI0 DI1 DI2 DI3 DI4 DI5 UMC100 UMC PAN Fieldbus Plug 0V ILim Open Close GND 24VDC K2 k1 k2 K1 Open K2 Close Limit Open Limit Closed M Torque Open Closed Control fun...

Page 86: ... 342 020 F0205 Limit switches DI0 Motor off start only in Closed direction DI1 Motor off start only in Open direction DI3 Fault motor stops Remark Torque signals are not necessary but can be used for surveillance After switching off the motor continues to run for some milliseconds due to its rotating mass Adjustment of the Closed and Open limit switches is necessary to achieve the correct end posi...

Page 87: ...e Open or torque Closed are calcu lated based on the direction of movement before the stop If after powering up a torque signal is de tected and neither an Open nor a Closed limit is present it is presumed that the torque occurred during closing The start is possible only after fault acknowledge ment and only in the opposite direction Actuator 3 Open position via limit switch only Closed position ...

Page 88: ...mark If DI2 is not needed as fault input it can be connected to the link between the torque contacts to find out which torque signal is active Run time Open Closed The Run time limit Star delta starting time must be changed and should be set according to actuator data Setting the Run time limit 1 s disables the supervision Starting from Open or Closed The limit switch has to open within the start ...

Page 89: ...ieldbus 3 6 7 4 8 9 5 10 11 6 12 13 7 14 15 The table above represents the data allocation as realised with the built in standard applica tions It may differ for customer specific applications Command Data for Actuator 1 4 Word Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit1 Bit 0 0 0 Fault Reset Auto Mode Prepare Emergency Start Opening Off Closing 1 UMC100 DO21 UMC100 24VDC Out1 1 2 Remaining data...

Page 90: ... 90 UMC100 FBP Universal Motor Controller UMC100 FBP Technical Description FieldBusPlug Issue 03 2012 ...

Page 91: ...at the chosen bus address is not used twice If an address is used twice the whole bus line might go out of operation Related Parameter Bus Address Address Check when using UMC in Motor Control Centres If the UMC is used in MCCs the address check can be enabled This ensures that the bus address in the FieldBusPlug and the UMC must match before the bus communication can start This ensures that in th...

Page 92: ...cted bus address the communication starts immediately Both the FieldBusPlug and the UMC100 FBP store the adjusted address Related Parameter Address Check Defining the Bus Fault Reaction Depending on the application the UMC is used in you might configure the reaction to a bus fault in a dif ferent way The bus fault reaction can be set the following way Retain the present state either running or sto...

Page 93: ...eldBusPlug can be configured to stop forwarding these parameters to the UMC i e ignore them To do so set parameter Ignore Block Parameter to Ignore A typical customer error message if this parameter was not set is as follows We set up everything correctly and the plant worked for weeks without problems But then sud denly the UMC lost its parameters What happened The UMC was configured e g via LCD ...

Page 94: ... 94 UMC100 FBP Universal Motor Controller UMC100 FBP Technical Description FieldBusPlug Issue 03 2012 ...

Page 95: ...nique error code and error message that is shown on the UMC s LCD panel A fault can be automatically cleared when the cause of the fault is rectified Each input can optionally be delayed see parameter DX1xx DI delay for details The following figure shows the internal data flow of the inputs 1DI0 2DI5 Ton 1 1 Generate Fault Generate Warning Full Functionality of the six digital inputs 1DI0 2DI5 of ...

Page 96: ...ence of the module and creates by default a fault in the event that the module is missing parameter Missing Module Reaction Before the voltage module can be used the parameters listed below must be adjusted For the voltage based protection parameters see section Voltage and Power Protection Functions Using the Relay Output The relay output is connected to the fieldbus command telegram and can be c...

Page 97: ...u are looking for information on how to connect and wire the LCD panel The UMC100 PAN can be either plugged directly on the UMC or mounted on the switchgear door using the door mounting kit The following diagram shows the LCD panel with its buttons LEDs and LCD area This chapter describes how the parameters can be accessed from the UMC100 PAN Please look into section Parameters and Data Structures...

Page 98: ...tor control menu The figure on the next page shows the top level menu structure and the main configuration menu The Menu Tree If you press you enter the main configuration menu The parameters are organised into groups as described in the section Parameters and Data Structures on a Fieldbus Parameter Organisation and as shown in the diagram on the following page The scroll bar on the right indicate...

Page 99: ...ht hotkey from any menu point left hotkey 1 Motor Management e g control function 2 Protection e g trip class 3 Communikation e g bus address 4 I O modules e g DI function 5 Display e g language 6 Maintenance Service e g changed parameters Main menu Main Configuration Menu Phase to phase voltages Active power Power Faktor With the right soft key you can enter the selected submenus which are descri...

Page 100: ...op bus cyc Auto start LCD Auto stop LCD Auto start bus acyc Auto stop bus acyc Auto start DI Auto stop DI 1 10 Auto ctrl mode 1 10 1 1 10 2 1 10 3 1 10 4 1 10 5 1 10 6 1 10 7 1 10 8 Multifunction 0 Multifunction 1 Multifunction 2 Multif 0 delay Multif 1 delay Multif 2 delay Multif 0 autoreset Multif 1 autoreset Multif 2 autoreset Multif 0 fault text L1 2 Multif 1 fault text L1 2 Multif 2 fault tex...

Page 101: ...2 6 2 12 7 2 12 8 Enable voltage DIP Voltage DIP duration Autorestart enable Autorestart window Autorestart delay DIP restart level DIP level 2 14 Voltage DIP 2 14 1 2 14 2 2 14 3 2 14 4 2 14 5 2 14 6 2 14 7 Earth flt trip lev Earth flt trip delay Earth flt warn lev Earth flt warn delay Earth fault detection 2 13 Int earthfault 2 13 1 2 13 2 2 13 3 2 13 4 2 13 5 U low trip level U low trip delay U...

Page 102: ...4 21 4 32 DX1xx DI delay DX1xx AO type DX1xx AO err reac 4 2 2 1 4 2 2 2 4 2 2 3 1 Only shown if DX1xx is enabled 2 Only shown if VI1x is enabled 4 2 2 DX1xx settings DX1xx enabled DX1xx settings DX1xx monitoring DX1xx HW SW version 4 2 1 4 2 2 4 2 3 4 2 4 4 2 DX1xx VI15x enabled VI15x settings VI15x monitoring VI15x HW SW version 4 3 1 4 3 2 4 3 3 4 3 4 4 3 VI15x Nominal line voltage Nominl power...

Page 103: ...he parameterization was carried out correctly or when calling a technical specialist who wants to know what has been configured Menu point 6 4 allows to transfer the parameters and or the application to the LCD panel and back Maintenance counters Service tasks Diagnosis Parameter transfer Changed parameters UMC100 SW version 6 Maintenance service 6 1 6 2 6 3 6 4 6 5 6 6 Motor operation hours Numbe...

Page 104: ...ed in the first digit and a 1 in the second digit Press the left hot key now to go to the next digit Änderungen Sichern Save changes Wert erhöhen Increase value Wert verkleinern Decrease value Änderung abbrechen Cancel edit Min max Wert Min max Value Letzte Stelle verändern Last digit modified Nächste Stelle Next Position Selecting an Option from a List This type of dialog allows an item to be sel...

Page 105: ...eral special characters Pressing Next selects the next charac ter to edit When the last character is reached you can save the text string by pressing Save or discard the changes pressing Cancel Use the LCD panel as parameter storage For backup purposes or if several UMCs should be configured with a similar or same set of parameters the LCD panel can be used as storage You can choose if you uploade...

Page 106: ...ction Pressing the red stop button stops the motor The motor status icons show you the present status of the motor Vorherige Option wählen Select previous option Nächste Option wählen Select next option Zurück zum Haupt menü Back to main menu Verfügbaren Steuerbefehle hängen vom eingestellten Starter ab Available commands are dependent of the selected starter function Motorstart in der gewählten R...

Page 107: ...l edging them If the last fault was acknowledged the main menu is automatically entered The menu can be exited at any time pressing the left hot key Back without resetting any faults The table in the section Error Handling Maintenance and Service Error Handling of the UMC lists all diagnosis and fault messages and potential root causes for the fault It gives you a first indication of where to look...

Page 108: ... 108 UMC100 FBP Universal Motor Controller UMC100 FBP Technical Description FieldBusPlug Issue 03 2012 ...

Page 109: ...are displayed If the UMC is switched off the fault history is cleared UMC100 Fault Indication The UMC offers the following possibilities for indicating a fault Fault indication via digital outputs The outputs DO2 and DO3 can be used to signal a summary fault DO2 is a relay output that uses the same supply as DO0 and DO1 DO3 is a 24VDC output and can be used to drive a signal lamp as an example The...

Page 110: ...ironment and load conditions PTC wiring problem 6 Summary message See detailed messages for more information See codes 83 84 Check back error 7 Summary message See detailed messages for more information See codes 80 82 Motor current below low current trip threshold 8 Process Load side Load side mechanics Motor current is below user defined threshold e g motor running idle dry running pump conveyer...

Page 111: ...self test error was detected in an IO module Check the LEDs on the module Replace the module Aux1 Error or warning triggered from auxiliary function block input 0 19 User defined The digital input of an IO module has created a trip warning Reason depends on what you have connected to the input Note If the AuxWarnFault func tion block is used in a different way than in the predefined applications a...

Page 112: ...m Torque open in intermedi ate position 64 Actuator mechanics Tight operation or wiring problem Torque close in intermedi ate position 65 Actuator mechanics Tight operation or wiring problem Pos open and closed at same time 66 Actuator mechanics Wiring position switch problem End pos open not left within specified time 67 Actuator mechanics Wiring position switch problem or wrong adjustment of pos...

Page 113: ... not respond during start up of UMC Check wiring between UMC and module Check supply of module Check status LEDs of the module VX1xx module missing 88 Wiring Electronics The VI15x module does not re spond during start up of the UMC Check wiring between UMC and module Check supply of module Check status LEDs of the module Overload analog output DX111 DX122 92 Wiring connected meter has a defect Che...

Page 114: ...Check supply side See 95 98 Wrong Phase Sequence voltage 125 The phases were wired in incorrect order Check wiring Voltage DIP 144 Undervoltage no voltage situation is too long The DIP took longer than config ured in parameter Voltage Dip Duration Parameter up download 145 A problem occured dur ing parameter exchange between the UMC and the LCD panel Check that the parameters appli cation stored i...

Page 115: ...ife of any equipment The UMC provides several counters which help to better plan maintenance activities or to track down an existing problem Number of motor starts can help to identify worn out power contacts or to determine on contactor wear Number of protection trips Motor operation hours can help to assess the bearing status and its lubrication The maintenance counters are available at the UMC1...

Page 116: ...ithout disturbing the fieldbus communication and the other slaves The FieldbusPlug is supplied via the voltage conducted together with the bus lines The FieldbusPlug keeps the actual slave address and informs the control system that the connected device is disconnected Set the parameters in the new UMC depending on your parameterisation concepts If you stored the parameters and or your user define...

Page 117: ... DI0 Run Fast Forward4 1 2 3 Motor Current in of Ie 0 800 2 4 5 Analogue Word Thermal Load 0 100 3 6 7 Analogue Word Time to trip in seconds 4 8 9 Analogue Word Time to restart in seconds 5 10 11 Analogue Word Active power in selected scale 6 12 DX1xx DI7 DX1xx DI6 DX1xx DI5 DX1xx DI4 DX1xx DI3 DX1xx DI2 DX1xx DI1 DX1xx DI0 13 Run Time Exceeded1 Out of Position1 Torque Open1 Torque Closed1 End Pos...

Page 118: ...ction block input 22 Trip Warn ing from AuxFault function block input 12 HW fault on IO module Custom applica tion error IO module missing 3 Trip trig gered from Multifunc tion input DI2 Trip trig gered from Multifunc tion input DI1 Trip trig gered from Multi function input DI0 Trip Warn ing from AuxFault function block input 62 2 4 THD Warning Voltage out of spec1 Overload power Underload power1 ...

Page 119: ...and 7 contain binary data but are read as words 15 0x0100 hex Command Data Bytes 0 1 2 3 16 0x0300 hex Command Data Words 1 5 3 0x2000 hex Diagnosis Data Plesae note that diagnosis data is transmitted as words but contains bit information For more information about integrating the UMC in a Modbus network please refer to the MRP21 FBP Modbus plug technical manual Accessing Data on DeviceNet On Devi...

Page 120: ...and PBDTM Oth erwise the available options are listed Motor Management Parameters Para meter Number Parameter Description Explanations Options Ad just able via General motor management parameters 20 Control function Defines the type of starter function Transparent 1 Overload relay 2 Direct starter 3 Reverse starter 4 Star delta starter 5 Pole changing starter 7 Actuator_1 9 Actuator_2 10 Actuator_...

Page 121: ...d in local mode 1 No 0 Yes 1 All 91 Loc 1 stop bus cyclic Allow the motor to be stop ped via cyclic bus command in local mode 1 No 0 Yes 1 94 Loc1 start LCD Allow the motor to be started via LCD panel in local mode 1 No 0 Yes 1 95 Loc1 stop LCD Allow the motor to be stop ped via LCD panel in local mode 1 No 0 Yes 1 96 Loc1 start bus acyclic Allow the motor to be started via acyclic bus command in ...

Page 122: ... No 0 Yes 1 108 Loc2 start DI Allow the motor to be started via digital input in local mode 2 No 0 Yes 1 109 Loc2 stop DI Allow the motor to be stop ped via digital input in local mode 2 No 0 Yes 1 Auto Control Mode 98 Auto start bus cyclic Allow to start the motor via cyclic bus command in auto mode No 0 Yes 1 All 99 Auto stop bus cyclic Allow to stop the motor via cyclic bus command in auto mode...

Page 123: ...1 Line 2 If DI0 1 2 is configured as an external fault a text message can be defined which is shown on the LCD panel Line one and line two with 8 characters each Default Fault DIx where x 0 1 2 PBDTM LCD Panel UMC100 PAN 114 115 116 Multifunction 0 1 2 Function of DI0 1 2 NC Normally closed NO Normally open 1 Motor running or stopped 2 Always when the motor is running Off 0 Stop NC 1 Stop NO 2 Ext...

Page 124: ...umber of Starts 148 Num Starts Allowed Defines the number of permissible starts in the time window 0 32 Zero switchs off the start limit function All exclu ding GSD PDQ22 149 Num Starts Window Defines a time window in which only a certain number of starts are allowed 0min 255min 4 25h in steps of 1min Default value 0 All exclu ding GSD PDQ22 150 Num Starts Pause After the motor was stopped a new s...

Page 125: ...e fed through the UMC CTs more than once 2 3 4 5 100 64000 Examples 3 motor wires are fed through 3 times 100 internal CT no mul tiple feed throughs 12500 means a factor of 125 1 All 9 PTC Therm istor Setting for the built in PTC Therm istor protection The reaction to hardware cannot be set separately Disabled 0 Trip 1 Warning 2 All 48 Cooling mode After a thermal overload trip which was triggered...

Page 126: ...r must be set to On during regular opera tion Off 0 On 1 Note If the voltage module is present this parameter activates both voltage and current based phase loss detection All 43 Curr Imb Trip Level Phase imbalance current trip threshold Above this value a trip is generated A value of 100 disables the trip 0 100 100 disables the function Default value 50 All ex cluding GSD PDQ22 44 Curr Imb Warn L...

Page 127: ...Default 0 5s Unscaled 0 255 Example 20 means 2s All ex cluding GSD PDQ22 36 High curr trip level Value in of I Ie Above this value a trip is generated A value of 800 160 disables the trip 100 800 in steps of 5 Default 800 800 disables the function Unscaled 20 160 Example 100 means 500 100 is nominal current All 38 High curr warn level Value in of I Ie Above this value a warning is generated A valu...

Page 128: ... voltage situation and triggering the DIP logic 50 115 of Ue in steps of 1 Default value 70 Internal Ground Fault 10 Earth Flt Trip Level Above this ground fault current a ground fault tip is triggered A value of 255 disables the trip 20 80 in of nominal current Ie1 2 255 off Example Ie 100A Earth Flt Trip Level 35 Then a earth fault current of 35A triggers a trip All 11 Earth Flt Trip Delay Delay...

Page 129: ... Number Parameter Name Description Explanations Options Adjustable via 8 Missing Module Reaction Defines if the UMC creates a fault or a warning in case of a missing IO module Error 0 Warning 1 All 1 DX1xx En abled Specify if the module is con nected to UMC Off 0 On 1 All 151 DX1xx DI delay Input delay in ms assuming a line frequency of 50Hz DX111 3 200ms Values are rounded up to the next multiple...

Page 130: ...h Trip Level Value in of U Ue Above this value a trip is generated 100 116 of Ue in steps of 1 116 disables the function All excluding GSD PDQ22 164 U High Trip Delay Delay time until a high vol tage trip is triggered 0 25 5s in steps of 0 1s Default 3s Unscaled 0 255 Example 20 means 2s All excluding GSD PDQ22 165 U High Warn Level Value in of U Ue Above this value a warning is gene rated 100 116...

Page 131: ...Low Trip Delay Delay time until an low po wer trip is triggered 0 255s in steps of 1s Default 5s All excluding GSD PDQ22 210 P Low Warn Level Below this value a warning is generated 20 disables the function 20 100 in steps of 1 All excluding GSD PDQ22 211 P Low Warn Delay Delay time until an low po wer warning is triggered 0 255s in steps of 1s Default 5s All excluding GSD PDQ22 212 P High Trip Le...

Page 132: ...via fieldbus it must be scaled e g by 10 So the resulting value is 110720 10 11072 which fits in a WORD All excluding GSD PDQ22 219 THD Warning Level Above this level of Total Har monic Distortions a warning is triggered 3 10 in steps of 1 10 disables the function All excluding GSD PDQ22 222 THD Warning Delay Delay time until an warning is triggered 0 255 s in steps of 1s Default is 5s All excludi...

Page 133: ...artup current 130 User display 3 Process value shown on the top level menu see above default is Real startup time 131 User display 4 Process value shown on the top level menu Binary 1 0 Binary 2 1 Analog 1 2 Analog 2 3 Time to Trip 4 Time to Cool 5 132 User display 5 Process value shown on the top level menu see User display 4 De fault is Time to Cool 133 User display 4 text See custom application...

Page 134: ...t 0 Auto Reset 1 All 57 61 Aux Inp 1 6 reac tion Definition of the input function NC Normally closed NO Normally open Disabled 0 Fault NC Motor in On Off 1 Fault NO Motor in On Off 2 Fault NC Motor in On 3 Fault NO Motor in On 4 Warning NC Motor in On Off 5 Warning NO Motor in On Off 6 Warning NC Motor in On 7 Warning NO Motor in On 8 All 63 64 65 66 67 68 69 70 71 72 73 74 Aux Inp 1 6 mes sage Li...

Page 135: ...e Protection 50 Restart Level Protection No Name Parameter Group 51 Aux Inp 1 Ack Mode Aux Input Block 52 Aux Inp 2 Ack Mode Aux Input Block 53 Aux Inp 3 Ack Mode Aux Input Block 54 Aux Inp 4 Ack Mode Aux Input Block 55 Aux Inp 5 Ack Mode Aux Input Block 56 Aux Inp 6 Ack Mode Aux Input Block 57 Aux Inp 1 Reaction Aux Input Block 58 Aux Inp 2 Reaction Aux Input Block 59 Aux Inp 3 Reaction Aux Input...

Page 136: ...warn Protection 222 THD Warning Delay Protection 1000 Parameter Lock Communication 1001 Busaddress Communication No Name Parameter Group 101 Auto Stop DI Motor Management 102 Auto Start LCD Motor Management 103 Auto Stop LCD Motor Management 104 Auto Start Bus Acyc Motor Management 105 Auto Stop Bus Acyc Motor Management 106 Loc 2 Start Bus Cyc Motor Management No Name Parameter Group 107 Loc 2 St...

Page 137: ...ge L2 Aux Input Block 62 Aux Inp 6 Reaction Aux Input Block 125 Backlight Display 1001 Busaddress Communication 18 Busfault Reaction Communication 46 Check Phase Sequence Protection 22 Checkback Motor Management 23 Checkback Time Motor Management 20 Control Function Motor Management 48 Cooling Mode Protection 49 Cooling Time Protection 31 Current Factor Protection 43 Curr Imb Trip Level Protection...

Page 138: ... Management 41 Locked Rotor Delay Protection 40 Locked Rotor Level Protection 33 Low Curr Trip Delay Protection 32 Low Curr Trip Level Protection 35 Low Curr Warn Delay Protection 34 Low Curr Warn Level Protection 8 Missing Module React IO Module Param eters 114 Multif In 0 Motor Management 120 Multif In 0 Autoreset Motor Management 117 Multif In 0 Delay Motor Management 135 Multif In 0 Message L1...

Page 139: ... A1 S13 S14 S24 A2 0V k L 13 23 14 24 K2 N k1 N RT9 Fault Fehler Fault Reset Fehler Quitt X1 K1 K2 S34 Y14 E Stop Signalling to UMC A2 Circuit Diagrams with Emergency Stop Function Direct Starter Category 4 Circuit diagram showing safe tripping with the help of an emergency stop relay Carefully read the RT9 manual on how to use this device Use spark suppression for larger contactors and also inter...

Page 140: ...rt For Start Rev K1 K2 k2 k1 forwards vorwärts N Fault Fehler k3 24VDC A1 S13 S14 S24 A2 0V L 13 23 14 24 K3 N RT9 Fault Reset Fehler Quitt X1 K1 K2 S34 Y14 E Stop Signalling to UMC K3 Reversing Starter Category 4 Circuit diagram showing safe tripping with the help of an emergency stop relay Carefully read the RT9 manual on how to use this device Use spark suppression for larger contactors and als...

Page 141: ...0E selecting the contactor and the protective elements with special care 5E 10E 20E 30E 40E acc to EN IEC 60947 4 1 Tolerance of tripping time incl total ranges of cur rent temperature 0 60 C frequency 45 65 Hz UMC alone 10 UMC with provided current transformer 14 Tripping time for phase loss Trip class 5 approx 1 5 s 10 approx 3 s 20 approx 6 s 30 approx 9 s 40 approx 12 s Accuracy class of the m...

Page 142: ...usPlug Issue 03 2012 Tripping time for warm motor for 3 phase symmetrical loads Motor current Ic Ie 100 for long time before overloading 1 10 100 1000 10000 1 1 5 2 2 5 3 3 5 4 4 5 5 5 5 6 6 5 7 7 5 8 8 5 9 9 5 10 I Ie tripping time s Class 40E Class 30E Class 20E Class 10E Class 5E ...

Page 143: ...V DC including ripple Supply current incl DIs relays activated transi stor output loaded with 200 mA Max 360 mA at 19 2 31 2 V DC Total power dissipation Max 9 W Reverse polarity protection Yes LEDs Red yellow green Red Motor has been tripped due to a thermal overload condition or another fault Yellow Motor is running Green Ready for operation Tripping time for cold motor for 3 phase symmetrical l...

Page 144: ...ng of inductive power Inductive loads need additional measures for spark sup pression Diodes for DC voltage and varistors RC ele ments for AC voltage are suitable Some DC coil contac tors contain rectifiers which suppress sparks perfectly Relay contact service life Mechanical 500 000 switching cycles Electrical 250 V AC 0 5 A 100 000 cycles 1 5 A 50 000 switching Internal clearance and creepage di...

Page 145: ...uitable ABB FieldBusPlug types for PROFIBUS PDP22 FBP or PDQ22 Modbus MRP21 DeviceNet DNR21 CANopen COP21 Environmental and mechanical data Mounting On DIN rail EN 50022 35 or with 4 screws M4 Mounting position Any Dimensions W x H x D 70 x 105 x 110 mm incl FieldBusPlug and Control Panel Net weight 0 28 kg current transformer controller unit Wire size and tightening torque Tightening torque for s...

Page 146: ... a front panel Degree of protection IP54 on front side LEDs Red Yellow Green By default the LEDs have the same meaning as the ones on the UMC100 Red Error Yellow Motor is running Green Ready for operation Buttons 6 buttons with fixed meaning Dimensions WxHxD 50 x 66 x 15 mm Net weight 0 04 kg Temperature range Storage 25 70 C Operation 0 55 C Tightening Torque for screw mounting 0 5 Nm DX111 and D...

Page 147: ...repre sentative for other marks approvals Relay Outputs Number of relay outputs 4 1DO1 1DO2 with root 1DOC 2DO3 2DO4 with root 2DOC Voltage range of contacts 12 250 V AC DC Uimp Uimp 4 kV Short circuit protection 6 A gG per root 1DOC 2DOC Lowest switched power for correct signals 1 W or 1 VA 0 22 Nm 1 x 0 14 1 5 mm2 28 16 AWG 1 x 0 14 1 5 mm2 28 16 AWG 1 x 0 25 0 5 mm2 28 16AWG 7mm 0 28 in 7mm 0 2...

Page 148: ...13 24 V DC max 1 A Relay contact service life Mechanical 500 000 switching cycles Electrical 250 V AC 0 5 A 100 000 cycles 1 5 A 50 000 switching Internal clearance and creepage distances of relay contacts to 24 V circuits 5 5 mm safety insulation up to 250 V AC EN 60947 1 Pollution degree 2 Pollution degree terminals 3 Digital Inputs DX111 Number of digital inputs 8 externally supplied isolated i...

Page 149: ...gnal 1 range including ripple 74 265 V AC Frequency range 45 65 Hz Input current per channel 230V AC Typ 10 mA Analogue Output Type of connection 2 wire connection to display e g the motor current on an analogue meter Configurable output range 0 10 mA 0 4 mA 20 mA 0 10 V Cable shielding Recommended for up to 30 m and outside the switchgear cabinet shielding mandatory for cables over 30 m Max outpu...

Page 150: ... 31 2 V DC including ripple Supply current relay activated VI150 Max 40 mA at 19 2 31 2 V DC VI155 Max 55 mA at 19 2 31 2 V DC Tightening torque for the input output and supply terminals See DX1xx module Tightening torque for the communication terminals See DX1xx module Net weight 0 11 kg Degree of protection IP20 Temperature range storage 25 70 C operation 0 60 C Marks Approvals CE cUL Furher in ...

Page 151: ... Fast transient bursts according to EN61000 4 4 2 kV power supply High energy surges according to EN61000 4 5 1 0 5 kV CM DM power supply 2 1 kV CM DM L1 L2 L3 voltage inputs Conducted radio frequency interference according to EN61000 4 6 10 V Damped oscillatory wave acc to EN61000 4 18 Only voltage inputs L1 L2 L3 2 5 kV 1 kV CM DM Immunity low frequency harmonics acc to EN61000 4 11 Power supply...

Page 152: ...03 2012 56 5 90 87 5 70 97 5 105 ca 40 103 110 11 20 20 15 18 17 16 15 14 13 12 11 10 DI DI DI DI DI DI 24V 24 0 5 4 3 2 1 0 Out V V Power T1 8 DO 1 7 DO 0 6 DO C 5 DO C 9 DO 2 8 7 6 5 9 T2 3 4 UMC22 READY MOT ON FAULT Relay 230VAC 1A Inputs 24VDC DC Ø 4 3 mm 2CDC342003F0011 eps Dimensions UMC100 ...

Page 153: ...ption FieldBusPlug Issue 03 2012 0 039 DX111 DX122 VI150 VI155 VI150 VI155 DX111 DX122 11 6 22 8 26 8 5 35 4 57 63 2 7 12 50 67 1SVC110000F0177 eps 2CDC342002F0011 eps Dimensions Expansion Modules Dimensions LCD Panel Drilling plan for door mounting Frontal view LCD panel ...

Page 154: ... 154 UMC100 FBP Universal Motor Controller UMC100 FBP Technical Description FieldBusPlug Issue 03 2012 ...

Page 155: ...gestions Please provide us with the following information if you have noticed an issue Name Company Department Telephone Email Problem Description Steps to reproduce the problem Version of UMC Ident number on nameplate and firmware version which is displayed on the UMC100 PAN Version of PBDTM ControlPanel Sofware AssetVisionBasic Help About Windows Control System FAX No 49 0 6221 701 1382 Document...

Page 156: ... 156 UMC100 FBP Universal Motor Controller UMC100 FBP Technical Description FieldBusPlug Issue 03 2012 ...

Page 157: ......

Page 158: ...ith regard to purchase orders the agreed particulars shall prevail ABB AG does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden...

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