ABB TZIDC-200 Operating Instruction Download

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TZIDC-200, TZIDC-210, TZIDC-220

DIGITAL POSITIONER | 42/18-85-EN REV. E

Trademarks

HART is a registered trademark of FieldComm Group, Austin, Texas, USA

FOUNDATION Fieldbus is a registered trademark of FieldComm Group, Austin,
Texas, USA.

PROFIBUS and PROFIBUS PA are registered trademarks of PROFIBUS &
PROFINET International (PI)

Summary of Contents for TZIDC-200

Page 1: ...tronically configurable positioner with communication capabilities designed for mounting on pneumatic linear or rotary actuators Fully automatic determination of the control parameters and adaptation...

Page 2: ...ion 22 Transporting the device 22 Storing the device 22 Ambient conditions 22 Returning devices 22 6 Installation 22 Safety instructions 22 Mechanical mounting 23 General 23 Mounting on linear actuato...

Page 3: ...SITIONER 42 18 85 EN REV E 3 12 Maintenance 56 13 Repair 56 Returning devices 56 14 Recycling and disposal 57 15 Additional documents 57 16 Appendix 58 Return form 58 FM installation drawing No 901176...

Page 4: ...s and repairs to the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be fully legib...

Page 5: ...ween the product and your network or any other network as the case may be Operator shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls applic...

Page 6: ...ended use The device may only be connected when de energized The potential equalization of the system must be established in accordance with installation regulations applicable in the respective count...

Page 7: ...s needed Maintenance and exchange work may be conducted by qualified specialists only i e qualified personnel in accordance with TRBS 1203 or similar Only those auxiliary components which fulfill all...

Page 8: ...instrument air that is free from oil water and dust The use of flammable gas oxygen or oxygen enriched gas is not permitted Cable gland Limited temperature range of the M20 1 5 plastic cable gland for...

Page 9: ...g to dimensions must be directed to the manufacturer Screws that comply with the minimum requirements of the A2 70 A2 80 or 10 12 quality grades must be used to close the flameproof enclosure ATEX Ex...

Page 10: ...losure type of protection may no longer be used as intrinsically safe if they have been previously used as a flameproof type of protection The local communication interface LCI may only be operated at...

Page 11: ...ctrical information maximum values Plug in module for digital position feedback 51 52 41 42 Ui 30 V Ii 320 mA Pi 500 mW Ci 3 7 nF Li negligibly small Plug in module for analog position feedback 31 32...

Page 12: ...safe type of protection or B as a device with Ex d type of protection and permanently mark the selected type of use on the name plate Specific conditions of the surrounding environment such as chemica...

Page 13: ...ection to a certified intrinsically safe circuit with maximum values Current circuit terminal Electrical information maximum values Mechanical digital feedback 51 52 41 42 For maximum values see EC ty...

Page 14: ...A Pi 1 2 W Ci 5 nF Li 10 H Characteristic curve linear Special conditions The local communication interface LCI may only be operated at Um 30 V GS outside the potentially explosive atmosphere Devices...

Page 15: ...C S II III 2 EFG T6 T5 T4 Ta 40 C 55 C 85 C Enclosure type 4x a Case mounting 1 2 3 4 5 or 6 b Output safe protection 1 2 3 or 4 c 0 d Optional mechanical kit for digital position feedback 0 1 or 2 e...

Page 16: ...orrosion must be taken into account when affixing the permanent mark Only the manufacturer must change the selected type of use following a re examination Medium strength adhesive must be used to secu...

Page 17: ...W Ci 5 nF Li 10 H Characteristic curve linear Current circuit terminal Electrical information maximum values Mechanical digital feedback Limit1 51 52 Limit2 41 42 For maximum values see EC type examin...

Page 18: ...perated at an ambient temperature above 60 C 140 F or below 20 C 4 F make sure to use cable entries and lines suited for an operating temperature corresponding to the maximum ambient temperature incre...

Page 19: ...II III 1 ABCDEFG T6 T5 T4 Ta 40 C 55 C 85 C 901265 Entity FISCO Entity and FISCO Parameters Terminals Type Groups Parameters 11 12 Entity A G Umax 24 V Imax 250 mA Pi 1 2 W Ci 2 8 nF Li 7 2 H FISCO A...

Page 20: ...digital feedback with proximity switches m Installation kit for digital feedback with 24 V microswitches Only for devices with HART Communication Figure 1 Schematic diagram Note With optional upgrade...

Page 21: ...EN REV E 21 4 Product identification Name plate 1 Full type designation 2 Software revision 3 Serial number 4 NL number 5 Year of manufacture 6 Supply air pressure 7 Input 8 Output 9 Dead j Options F...

Page 22: ...onditions stipulated in the order confirmation of the supplier apply Ambient conditions The ambient conditions for the transport and storage of the device correspond to the ambient conditions for oper...

Page 23: ...the longitudinal axis Operating range of rotary actuators The usable span is 90 which must be entirely within the measuring range but does not necessarily need to run symmetrically to the longitudina...

Page 24: ...on the screw 1 Insert the screw in the lever and lock with the nut 3 M10414 4 5 6 7 1 2 3 Figure 4 Mounting lever and bracket on the positioner 1 Attach the lever 6 to the feedback shaft 5 of the pos...

Page 25: ...on a visual check at half stroke of the valve M10431 2 1 1 Increase linkage 2 Decrease linkage Figure 7 Positioner linkage The scale on the lever indicates the link points for the various stroke rang...

Page 26: ...bolt on lever M11031 1 2 3 5 4 1 Potentiometer lever 2 Actuator bolts 3 Valve stem 4 Valve yoke 5 Positioner Figure 8 Actuator bolts on the lever M11032 1 2 3 5 4 1 Potentiometer lever 2 Actuator bol...

Page 27: ...ation of the actuator must be taken into account when determining the adapter position on the feedback shaft 1 For this purpose the feedback shaft can be adjusted manually so that the adapter 3 can be...

Page 28: ...Before opening the housing switch off the power supply The electrical connection may only be established by authorized specialist personnel Notices on electrical connection in this instruction must b...

Page 29: ...minal Function comments 11 12 Analog input 81 82 Binary input DI 83 84 Binary output DO2 51 52 Digital feedback SW1 Option module 41 42 Digital feedback SW2 Option module 31 32 Analog feedback AO Opti...

Page 30: ...one to two columns Terminal Function comments 11 12 Fieldbus bus feed 51 52 Digital feedback Limit 1 with proximity switch optional 41 42 Digital feedback Limit 2 with proximity switch optional 41 42...

Page 31: ...12 11 12 Supply voltage Power feed from the Fieldbus 9 to 32 V DC 9 to 32 V DC Max permissible voltage 35 V DC 35 V DC Input Current 10 5 mA 11 5 mA Current in the event of an error 15 mA 10 5 mA 4 5...

Page 32: ...djustable within the range of 0 to 100 ranges cannot overlap The module for analog feedback and the module for digital feedback have separate slots and can be used together Assembly kits for digital f...

Page 33: ...5 Terminals for basic unit Figure 16 Connection to device example Change from one to two columns 2 tap holes 14 NPT or M20 1 5 are provided on the left side of the housing for cable entry in the housi...

Page 34: ...eeve 0 25 to 0 75 mm2 AWG23 to AWG20 Flexible with wire end sleeve with plastic sleeve 0 5 to 1 5 mm2 AWG21 to AWG17 Option modules Cross section Rigid flexible wires 0 14 to 1 5 mm2 AWG26 to AWG17 Fl...

Page 35: ...r To eliminate the possibility of this occurring it is recommended to install a pressure compensation valve between the springless chamber and the supply air for these types of applications It enables...

Page 36: ...d to process failures and result in injuries Before recommissioning a positioner that was previously in use at another location always reset the device to its factory settings Never start automatic ad...

Page 37: ...following is now shown in the display 3 Checking mechanical mounting Press and hold down MODE and ENTER once the countdown has gone from 3 to 0 release MODE and ENTER The device switches to the operat...

Page 38: ...ved 4 Switch to parameter 1 6 return to operating level and save the new setting Press and hold down MODE additionally quickly press 2 times The following is now shown in the display Release MODE Quic...

Page 39: ...isplayed 2 MODE Press and hold until the countdown ends 3 Release MODE this starts Autoadjust Standard automatic adjustment for rotary actuators 1 ENTER Press and hold until ADJ_ROT is displayed 2 ENT...

Page 40: ...the display M10906l Release MODE 4 Changing parameter settings Quickly press and release to select CTCLOCKW 5 Switching to parameter 3 3 Return to operating level and saving the new settings Press an...

Page 41: ...contact on the axis until contact is made i e just before it is inserted in the proximity switch The slot sensor enters proximity switch 2 when the feedback shaft is rotated counter clockwise as view...

Page 42: ...is also displayed Designator display This 14 segment display with eight digits indicates the designators of the parameters with their status of the parameter groups and of the operating modes Descript...

Page 43: ...control and two for manual mode Parameters cannot be changed or saved on this level Configuration level On this level most of the parameters of the positioner can be changed locally The PC is required...

Page 44: ...3 P2 4 P2 5 P2 6 P2 7 P2 8 P3 0 P3 1 P3 2 P3 3 P5 0 P5 1 P5 2 P5 3 P5 4 P5 5 P5 6 P5 7 P6 0 P6 1 P6 2 P6 3 P6 4 P6 5 P6 6 P6 7 P7 0 P7 1 P7 2 P7 3 P7 4 P7 5 P7 6 P7 7 P7 8 P7 9 P7 10 P7 11 P7 12 P7 13...

Page 45: ...urn to operating level Function NV_SAVE P3 _ ACTUATOR P3 0 MIN_RGE Min of stroke range Operating range min 0 0 to 90 0 0 0 P3 1 MAX_RGE Max of stroke range Operating range max 100 0 to 10 0 100 P3 2 Z...

Page 46: ...turn to operating level Function NV_SAVE P7 _ CTRL_PAR P7 0 KP UP KP value up KP value up 0 1 to 120 0 5 0 P7 1 KP DN KP value down KP value down 0 1 to 120 0 5 0 P7 2 TV UP TV value up TV value up 10...

Page 47: ...eturn Return to operating level Function P9 _ DIG_OUT P9 0 ALRM_LOG Alarm logic Alarm output logic ACTIVE_HI ACTIVE_LO ACTIVE_HI P9 1 SW1_LOG Switchpoint 1 logic Logic SW1 ACTIVE_HI ACTIVE_LO ACTIVE_H...

Page 48: ...48 TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 10Operation TZIDC 210 220 parameter overview Figure 20 TZIDC 1x0 2x0 parameter overview...

Page 49: ...P2 7 SHUT_OPN Shut off value 100 Shut off value 100 OFF 80 0 to 100 OFF P2 8 EXIT Return Return to operating level Function P3 _ ACTUATOR P3 0 MIN_RGE Min of stroke range Operating range min 0 0 to 10...

Page 50: ...band zone 0 3 to 10 0 0 8 P7 10 TEST Test Test Function INACTIVE P7 11 EXIT Return Return to operating level Function NV_SAVE P8 _ P9 _ P10 _ P11 _ FS IP P11 0 FAIL_POS Save position Safe position ACT...

Page 51: ...Possible reason is a malfunction in the position sensor In control mode The actuator is moved to the safe position On the configuration level The output is set to neutral until a button is pressed Aft...

Page 52: ...itioner has been reset the device will need to be returned to the manufacturer for repair Error when verifying the checksum of the configuration data RAM The actuator is moved to the safe position Aft...

Page 53: ...1 Correct values or load factory settings 2 Try again at a later point The device is not in the safe position Move the device to the safe position Alarm message can only be read out using the DTM Temp...

Page 54: ...e device does not operate in control mode or the binary input is active The controller does not follow the setpoint Switch to control mode or switch off the binary input Positioning timed out The sett...

Page 55: ...determined therefore partial Autoadjust cannot be run Data is saved in the non volatile memory Measuring range is exceeded Auto Adjust was automatically stopped Data factory settings are being loaded...

Page 56: ...tomer service personnel When replacing or repairing individual components use original spare parts Returning devices Use the original packaging or a secure transport container of an appropriate type i...

Page 57: ...8 15 2018 this product will be under the open scope of the WEEE Directive 2012 19 EU and relevant national laws for example ElektroG Electrical Equipment Act in Germany The product must be supplied to...

Page 58: ...ls Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a thr...

Page 59: ...TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 59 FM installation drawing No 901176...

Page 60: ...60 TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 16Appendix FM installation drawing No 901176...

Page 61: ...TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 61...

Page 62: ...62 TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 16Appendix FM installation drawing No 901176...

Page 63: ...TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 63 FM installation drawing No 901265...

Page 64: ...64 TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 16Appendix FM installation drawing No 901265...

Page 65: ...TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 65 Change from one to two columns...

Page 66: ...5 EN REV E Trademarks HART is a registered trademark of FieldComm Group Austin Texas USA FOUNDATION Fieldbus is a registered trademark of FieldComm Group Austin Texas USA PROFIBUS and PROFIBUS PA are...

Page 67: ...TZIDC 200 TZIDC 210 TZIDC 220 DIGITAL POSITIONER 42 18 85 EN REV E 67 Notes...

Page 68: ...18 85 EN Rev E 09 2018 We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail A...

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