ABB TPR61-F33, Operation Manual

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Operation Manual / TPR56-F + TPR61-F
Table of contents
© Copyright 2018 . All rights reserved. HZTL2490_EN Revision D May 2018
Operation Manual
1 Preliminary remarks................................................................................................. 3
1.1 Purpose of this manual .................................................................................................. 3
1.2 Layout and function........................................................................................................ 4
1.3 Intended use of the turbocharger .............................................................................. 6
1.4 Storage of new turbochargers and spare parts ....................................................... 7
1.5 Essential information..................................................................................................... 9
1.6 Symbols and definitions .............................................................................................. 11
1.7 Turbocharger rating plate ........................................................................................... 12
1.8 Contact information..................................................................................................... 13
2 Safety...................................................................................................................... 14
2.1 Introduction ................................................................................................................... 14
2.2 CE conformity ................................................................................................................ 14
2.3 Definition of mandatory signs ................................................................................... 15
2.4 Definition of Safety instructions ............................................................................... 15
2.5 Warning plates on the turbocharger......................................................................... 16
2.6 Safe operation and maintenance............................................................................... 17
2.7 Hazards during operation and maintenance........................................................... 20
2.8 Periodic checking of the pressure vessel ................................................................. 25
2.9 Lifting loads ................................................................................................................... 26
3 Start-up / commissioning .................................................................................... 27
3.1 Oil supply ........................................................................................................................ 27
3.2 Inspection work ............................................................................................................ 30
3.3 Commissioning after taking out of operation........................................................ 32
4 Operation ................................................................................................................ 33
4.1 Noise emissions ............................................................................................................ 33
4.2 Servicing work ............................................................................................................... 35
4.3 Replacement intervals for turbocharger components .......................................... 37
4.4 Speed measurement .................................................................................................... 39
4.5 Stopping the engine ..................................................................................................... 42
5 Maintenance .......................................................................................................... 43
5.1 Foreword to Maintenance ........................................................................................... 43
5.2 Cleaning the filter silencer.......................................................................................... 44
6 Troubleshooting.................................................................................................... 46
6.1 Malfunctions when starting....................................................................................... 46
6.2 Surging of the turbocharger....................................................................................... 47