ABB Terra 24 Installation Manual Download

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MAN UAL : N ORT H A ME RI CA

Terra DC Wallbox

Single-phase Version Installation Manual

Revision 2.6

Summary of Contents for Terra 24

Page 1: ...touchscreen display RFID reader OCPP 1 6 and Smart Charging Profiles Capability for remote services and updates Compact robust all weather enclosure for indoor and outdoor use Specifications Available...

Page 2: ...kW 208V 1 Phase 22 5kW 240 3 Phase 24 kW System Effciency Max 94 Controls and Interface Value Charging Connectors CCS1 CCS2 CHAdeMO HMI 7 TFT LCD Display Communication OCPP 1 6J Network Connection GSM...

Page 3: ...MANUAL NORTH AMERICA Terra DC Wallbox Single phase Version Installation Manual Revision 2 6...

Page 4: ...he specific features supported by a particular ABB product the reader should consult the product specifications for the particular ABB product ABB may have one or more patents or pending patent applic...

Page 5: ...ent protection device 15 3 2 3 Conduit for power input wires 15 3 2 4 Specification for power input wires 15 3 2 5 Conduit for ethernet cable 16 3 2 6 Specification for ethernet cable 16 3 3 DC Wallbo...

Page 6: ...ting instructions 31 6 Commissioning 33 6 1 Commissioning preparation 33 7 Maintenance and Cleaning of the cabinet 34 7 1 Recommended Periodic maintenance 34 7 2 Cleaning of the cabinet 34 8 Technical...

Page 7: ...t functioning of the charger Owner The legal owner of the charger OCPP Open Charge Point Protocol Open standard for commu nication with charge stations PE Protective Earth PPE Personal Protective Equi...

Page 8: ...or incor rectly executing the instructions described in this manual 1 2 Intended document users This document is intended to be used by Customers who have purchased a Terra DC Wallbox or customers in...

Page 9: ...nation with products ABB6AGC107060 TWB UL 24 C 7M 7M 0 0 ABB6AGC107059 TWB UL 24 C 3M 7M 0 0 ABB6AGC107314 TWB UL 24 CJ 7M 7M 0 0 ABB6AGC109857 TWB UL 24 CJ 3M 7M 0 0 1 4 Signs The following signs are...

Page 10: ...to the requirements described in this guide Ensure there is sufficient space around the charger to carry out maintenance work Appoint a person responsible for the safe operation of the charge station...

Page 11: ...imited to NFPA 70e 2 Perform a voltage check to ensure electrical power is disconnected from the system 3 Only ABB certified technicians should commission the Terra DC Wallbox 4 When the system is in...

Page 12: ...scription of the product 2 1 Overview of the system 2 1 1 Complete overview Example of a complete installation A Power distribution board of the owner B Cables in conduit C Terra DC Wallbox D Parking...

Page 13: ...B RFID card reader F AC input connection point for Conduit C DC Charging cable G Air inlet D Air outlet H Optional Holster purchased separately I Standard Holster included Standard charging cable hols...

Page 14: ...TERRA DC WALLBOX 2023 20 06 12 40 2 1 3 Inside view A AC input board D Cable gland for DC output 2x B CPI and IMI boards E Cable gland for AC input C External Fan 2x...

Page 15: ...cted that a cellu lar availability test is performed prior to construction to ensure there is reasonable signal quality to at least one of the AT T and T Mobile 4G LTE bands 2 1900 MHz 4 1700 2100MHz...

Page 16: ...l designer to consider power distribution phase balancing design requirements One of two electrical grid configurations acceptable for use with 1 phase DC Wallbox UL variant 1 208V input Neutral Groun...

Page 17: ...1 above 3 Carefully execute a project plan to ensure the correct variant of DC Wallbox is used on the project and that the project site s grid configuration is compatible with the DC Wall box 4 Verify...

Page 18: ...t distances 3 3 DC Wallbox placement Placement of the Terra DC Wallbox must be carefully determined by accounting for charging cable reach DC Wallbox position with respect to parking space bollards an...

Page 19: ...different positions depending on the manufacturer The most common vehicles have inlets located either on the front or in the back on either the left or right side This makes some charger placements wi...

Page 20: ...x 48 This space is calculated as follows Charger size H x W x D 30 3 x 23 x 11 8 in Bottom side 23 6 15 75 from the Terra DC Wallbox in order to avoid obstacles for the electrical connec tion Left and...

Page 21: ...3 3 5 Considerations for where to position DC Wallbox vertically The below picture shows the height of the operable parts and display screen from the top and bottom of the DC Wallbox s enclosure not...

Page 22: ...ting on a pedestal The Terra DC Wallbox can also be mounted on a pedestal In order to achieve a safe installation the mini mum set of requirements are included in Appendix C Pedestal requirements For...

Page 23: ...not been shaken or tilted The cabinet is equipped with Shock Watch and Tilt Watch indicators Checking the Shock Watch and Tilt Watch PLUS sensors If the Shock Watch indicator is red or the Tilt Watch...

Page 24: ...allbox USE CAUTION TO NOT DAMAGE THE E STOP BUTTON ON THE SIDE OF THE ENCLOSURE 5 Remove the AC ferrite core link to the outlet gun cable assembly position shown at paragraph 5 4 2 6 For all component...

Page 25: ...x Preconditions Tools Spanner Wrench size 17 Guide the power cable through the central cable gland and the Ethernet cable if required through the smaller gland Install the power wiring in the conduit...

Page 26: ...wall frame in the correct position on the wall bearing by aligning the four holes of the charger with the corresponding holes on the wall bearing 4 Tighten the four screws with stainless steel 8 8 he...

Page 27: ...SET SMALL OBJECTS ON TOP MESH COVER ITEMS MAY FALL INTO THE COOLING FINS OR FAN COMPONENTS 7 Let the auxiliary power supply cable pass through the central gland and tighten it 8 IMPORTANT connect bot...

Page 28: ...fix it by tightening two screws as shown in the following picture Please note the 3 phase and 1 phase versions have a slightly different bottom grill assembly 10 Take the lower frontal cover and plac...

Page 29: ...for a 1 25 trade size con duit The minimum diameter of the grid cable is 22 mm with the standard fitted cable gland insert 1 Slide the cable inside the grommets ensure at least 10mm of cable external...

Page 30: ...mounting area 1 phase Version Shown NOTE 1 For 3 phase versions a ferrite core is provided with the Wallbox plastic bag within the package or strapped to the CCS 1 cable and needs to be installed in...

Page 31: ...attach the cable lugs 3 Pull the cover away from the connectors and remove them 4 Loosen the bolts of the PE connector 5 Attach the PE wire on the PE connector as indicated on the label on the relativ...

Page 32: ...olders 5 6 1 General This document is intended to provide an instruction for service team installers in order to be able to properly install the terra DC wallbox gun holders 5 6 2 General description...

Page 33: ...e optional one is provided with a wall mounted hooking bar 10 in Fig 3 to be mounted to wall The recommended dowels to be used are of 10 size for both cases Figure 1 Series production Terra DC wallbox...

Page 34: ...TERRA DC WALLBOX 2023 20 06 32 40...

Page 35: ...e the Terra DC Wallbox after it is com missioned In case the Terra DC Wallbox is moved without approval from ABB the warranty will be considered void In case of relocation please contact the local ABB...

Page 36: ...et The Terra DC Wallbox Charger is powder coated This coating must be kept in good condition Clean the Terra DC Wallbox Charger three times a year in the following way Remove rough dirt by spraying wi...

Page 37: ...at nominal output power DC output Maximum DC output power 19 5 kW 208 V 22 5 kW 240 V DC output voltage range CCS1 150 920 VDC CHAdeMO 150 500 VDC Maximum DC output current 60 ADC 1 Single phase conf...

Page 38: ...3 Environment Environmental data Ingression protection IP54 NEMA 3S indoor and outdoor Temperature range Operation 35 C to 55 C 31F to 131F derating applies between 45 C and 55 C 113F 131F Temperature...

Page 39: ...in your country Please contact ABB in your country for sales delivery and service information ABB EV Infrastructure USA ABB Inc 950 E Elliott Rd Tempe AZ 85284 Suite 100 United States Phone 800 435 7...

Page 40: ...TERRA DC WALLBOX 2023 20 06 38 40 10 Appendix A Mounting points 10 1 Terra DC Wallbox Charger wall mounting...

Page 41: ...TERRA DC WALLBOX 2023 20 06 39 40 11 Appendix B Disposal instruction 11 1 Directive on Waste Electrical and Electronic Equipment WEEE 2012 19 EU...

Page 42: ...pability applied on center of mass of the WB 4kN Side Back frontal impact MAX applied on the pedestal WB higher point 3kN Pulling Pushing force applied to gun holders if they are mechanically con nect...

Page 43: ...INSTALLATION MANUAL NORTH AMERICA Terra DC Wallbox North America Three phase Version Revision 2 9...

Page 44: ...ed in this document support all of the features of the described or referenced standard In order to determine the specific features supported by a particular ABB product the reader should consult the...

Page 45: ...reserved ATTENTION YOU MUST CONNECT L1 L2 L3 N AND PE WIRES BEFORE POWERING UP THIS CHARGER FAILURE TO DO SO WILL CAUSE DAMAGE TO THE CHARGER AND VOID WARRNTY L1 L2 L3 N AND PE LABELS ARE ON THE TERM...

Page 46: ...rent protection device 16 3 2 3 Conduit for power input wires 16 3 2 4 Specification for power input wires 16 3 2 5 Conduit for ethernet cable 17 3 2 6 Specification for ethernet cable 17 3 3 DC Wallb...

Page 47: ...ting instructions 30 6 Commissioning 32 6 1 Commissioning preparation 32 7 Maintenance and Cleaning of the cabinet 33 7 1 Recommended Periodic maintenance 33 7 2 Cleaning of the cabinet 33 8 Technical...

Page 48: ...t functioning of the charger Owner The legal owner of the charger OCPP Open Charge Point Protocol Open standard for communication with charge stations PE Protective Earth PPE Personal Protective Equip...

Page 49: ...ectly executing the instructions described in this manual 1 2 Intended document users This document is intended to be used by Customers who have purchased a Terra DC Wallbox or customers in the proces...

Page 50: ...nual DANGER Hazardous voltage Identifies a hazard that could result in severe injury or death through electrocution WARNING Various Identifies a hazard that could result in severe injury or death WARN...

Page 51: ...policy Neither ABB nor its affiliates shall be liable to the purchaser of this product or third parties for damages losses costs or expenses incurred by purchaser or third parties as a result of an ac...

Page 52: ...erous condition do not allow unqualified persons to go near it Instruct and warn people about the potentially harmful high voltages 5 The installation and maintenance personnel must supply their own l...

Page 53: ...scription of the product 2 1 Overview of the system 2 1 1 Complete overview Example of a complete installation A Power distribution board of the owner B Cables in conduit C Terra DC Wallbox D Parking...

Page 54: ...B RFID card reader F AC input connection point for Conduit C DC Charging cable G Air inlet D Air outlet H Optional Holster purchased separately I Standard Holster included Standard charging cable hols...

Page 55: ...TERRA DC WALLBOX 2023 06 20 13 39 2 1 3 Inside view A AC input board D Cable gland for DC output 2x B CPI and IMI boards E Cable gland for AC input C External Fan 2x...

Page 56: ...USA Vodafone primarily roams on the AT T and T Mobile 4G LTE networks It is expected that a cellular availability test is performed prior to construction to ensure there is reasonable signal quality t...

Page 57: ...s of the DC Wallbox are mandatory Failure to adhere to these instructions may partially or fully void the product warranty result in a costly site visit to reconfigure the grid configuration and or ca...

Page 58: ...eaker or fuse ratings shown below 3 phase 480Y 277V DC Wallbox variant 3 pole 50A circuit breaker or fuses 3 2 3 Conduit for power input wires Each variant of the DC Wallbox supports up to a 1 1 4 tra...

Page 59: ...distances 3 3 DC Wallbox placement Placement of the Terra DC Wallbox must be carefully determined by accounting for charging cable reach DC Wallbox position with respect to parking space bollards and...

Page 60: ...ifferent positions depending on the manufac turer The most common vehicles have inlets located either on the front or in the back on either the left or right side This makes some charger placements wi...

Page 61: ...ox in order to avoid obstacles for the electrical connection Left and right side 300mm 12 in order to operate without obstacles on the lateral side of the Terra DC Wallbox Note The below dimensions ar...

Page 62: ...rk is done All necessary permits are granted The grid connection is available 4 2 Instruction for a wall bearing 1 Drill and tap 4 holes and insert the plug for fixation in the wall at the indicated p...

Page 63: ...vice engineer and the NOC Network Op eration Center Please contact ABB 800 825 2556 option 2 for a specific configuration If a separate internet connection is not used please ensure the cable entry ho...

Page 64: ...ur local ABB office 5 2 Unpacking the charging and mounting preparations 5 2 1 Unpacking The packaging of the Terra DC Wallbox can be removed without the use of tools Follow local regu lations on disp...

Page 65: ...ch is set to the OFF position Perform a voltage check to verify there is no electrical power on the cables or on the system Secure the product from resetting NOTICE Warranty Damage due to moving the c...

Page 66: ...ion of the exact lifting equipment and working method for lifting is the responsibility of the installation contractor 1 Carefully lower the Terra DC Wallbox onto its location 2 Ensure cable s are not...

Page 67: ...SET SMALL OBJECTS ON TOP MESH COVER ITEMS MAY FALL INTO THE COOLING FINS OR FAN COMPONENTS 7 Let the auxiliary power supply cable pass through the central gland and tighten it 8 IMPORTANT connect bot...

Page 68: ...fix it by tightening two screws as shown in the following picture Please note the 3 phase and 1 phase versions have a slightly different bottom grill assembly 10 Take the lower frontal cover and plac...

Page 69: ...um diameter of the grid cable is 22 mm with the standard fitted cable gland insert 1 Slide the cable inside the grommets ensure at least 10mm of cable external jacket inside the box see notes at the e...

Page 70: ...mounting area 1 phase Version Shown 3 Phase Connection using flexible conduit NOTE 1 For 3 phase versions a ferrite core is provided with the Wallbox plastic bag within the package or strapped to the...

Page 71: ...remove 0 75 20 mm of the insulation from the end of the PE wire and attach the cable lugs 3 Pull the cover away from the connectors and remove them 4 Loosen the bolts of the PE connector on the ground...

Page 72: ...vided with two types of gun holders A standard gun holder is provided with all the DC wallboxes The standard Terra DC wallbox gun holder is illustrated in Fig 1 and Fig 2 An optional gun holder is als...

Page 73: ...TERRA DC WALLBOX 2023 06 20 31 39 Figure 3 Terra DC wallbox optional gun holder Figure 4 Terra DC wallbox optional Gun holder front and side view...

Page 74: ...the Terra DC Wallbox after it is commissioned In case the Terra DC Wallbox is moved without approval from ABB the warranty will be considered void In case of relocation please contact the local ABB S...

Page 75: ...et The Terra DC Wallbox Charger is powder coated This coating must be kept in good condition Clean the Terra DC Wallbox Charger three times a year in the following way Remove rough dirt by spraying wi...

Page 76: ...ting 50 A Power factor 0 96 Efficiency 94 at nominal output power DC output Maximum DC output power 24 kW peak 22 5 kW continuous DC output voltage range CCS1 150 920 VDC CHAdeMO 150 500 VDC Maximum D...

Page 77: ...ntal data Ingression protection IP54 NEMA 3S indoor and outdoor Temperature range Operation 35 C to 55 C 31F to 131F derating applies between 45 C and 55 C 113F 131F Temperature range Storage 40 C to...

Page 78: ...in your country Please contact ABB in your country for sales delivery and service information ABB EV Infrastructure USA ABB Inc 950 E Elliott Rd Tempe AZ 85284 Suite 100 United States Phone 800 435 7...

Page 79: ...TERRA DC WALLBOX 2023 06 20 37 39 10 Appendix A Mounting points 10 1 Terra DC Wallbox Charger wall mounting...

Page 80: ...TERRA DC WALLBOX 2023 06 20 38 39 11 Appendix B Disposal instruction 11 1 Directive on Waste Electrical and Electronic Equipment WEEE 2012 19 EU...

Page 81: ...bility applied on center of mass of the WB 4kN Side Back frontal impact MAX applied on the pedestal WB higher point 3kN Pulling Pushing force applied to gun holders if they are mechani cally connected...

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