ABB Symphony Harmony Series Instructions Manual Download Page 6

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WBPEEUI210509A1

List of Figures

(continued)

No.

Title

Page

2-6.

Fan Assembly ........................................................................................... 2-7

2-7.

DC Bus Monitoring Assembly.................................................................... 2-8

3-1.

Installation Sequence................................................................................ 3-5

6-1.

Replacement Sequence.............................................................................. 6-2

PR1-1.

Component Arrangements and Dimensions........................................... PR1-2

PR1-2.

Rack Mount Rail Locations for Nonstandard Cabinets ........................... PR1-3

PR2-1.

Mounting Bracket Installation............................................................... PR2-3

PR3-1.

Filler Panel Installation ......................................................................... PR3-2

PR4-1.

Power Chassis Installation .................................................................... PR4-3

PR5-1.

Power Supply Tray Installation.............................................................. PR5-3

PR6-1.

PEP Installation .................................................................................... PR6-2

PR7-1.

Fan Assembly Installation ..................................................................... PR7-2

PR8-1.

DC Bus Monitoring Assembly Jumper Access........................................ PR8-2

PR8-2.

DC Bus Monitoring Assembly Jumper Settings ..................................... PR8-3

PR8-3.

DC Bus Monitoring Assembly Installation ............................................. PR8-4

PR9-1.

Single Chassis Wiring and Cabling Diagram - Front of Cabinet.............. PR9-2

PR9-2.

Single Chassis Wiring and Cabling Diagram - Rear of Cabinet ............... PR9-3

PR9-3.

Dual Chassis Wiring and Cabling Diagram - Front of Cabinet................ PR9-4

PR9-4.

Dual Chassis Wiring and Cabling Diagram - Rear of Cabinet................. PR9-5

PR10-1.

Power Supply Tray Removal ................................................................ PR10-2

PR11-1.

DC Bus Monitoring Assembly Removal................................................ PR11-2

PR12-1.

Power Chassis Removal....................................................................... PR12-2

PR13-1.

PEP Removal....................................................................................... PR13-2

PR14-1.

Fan Assembly Removal ....................................................................... PR14-2

List of Tables

No.

Title

Page

1-1.

Glossary of Terms and Abbreviations ........................................................ 1-4

1-2.

Reference Documents ............................................................................... 1-4

1-3.

Nomenclature ........................................................................................... 1-5

1-4.

Specifications............................................................................................ 1-6

2-1.

Power Entry Panel Kit ............................................................................... 2-6

4-1.

Power Supply Tray LED ........................................................................... 4-1

4-2.

Fan Assembly Status LEDs ...................................................................... 4-1

5-1.

Preventive Maintenance Schedule ............................................................. 5-2

7-1.

Spare Parts ............................................................................................... 7-1

PR16-1.

Torque Values..................................................................................... PR16-2

Summary of Contents for Symphony Harmony Series

Page 1: ...Instruction Harmony Series Modular Power System III...

Page 2: ...tion have been prepared in proce dure format There is a sequence flowchart that follows the introduction to the section and any nonprocedural informa tion This flowchart directs personnel to the appro...

Page 3: ...13 Feb 2001 2 3 Original 2 4 through 2 8 13 Feb 2001 3 1 through 3 5 Original 4 1 Original 5 1 through 5 2 Original 6 1 Original 6 2 13 Feb 2001 7 1 Original PR1 1 through PR1 3 Original PR2 1 through...

Page 4: ...scription and Operation 2 1 Introduction 2 1 Description 2 1 Power Chassis 2 1 Power Supply Trays 2 5 Power Entry Panel PEP 2 5 Fan Assembly 2 6 DC Bus Monitoring Assembly 2 7 Section 3 Installation 3...

Page 5: ...nstallation PR6 PEP Installation PR7 Fan Assembly Installation PR8 DC Bus Monitoring Assembly Installation PR9 Wiring and Cabling PR10 Power Supply Tray Removal PR11 DC Bus Monitoring Assembly Removal...

Page 6: ...Bus Monitoring Assembly Installation PR8 4 PR9 1 Single Chassis Wiring and Cabling Diagram Front of Cabinet PR9 2 PR9 2 Single Chassis Wiring and Cabling Diagram Rear of Cabinet PR9 3 PR9 3 Dual Chass...

Page 7: ...CIFIC WARNINGS Disconnect power before attempting these procedures Failure to do so could result in severe or fatal shock or equipment damage p PR2 1 PR3 1 PR4 1 PR5 2 PR6 1 PR7 1 PR8 1 PR9 1 PR10 1 P...

Page 8: ...descriptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available through the neares...

Page 9: ...WBPEEUI210509A1...

Page 10: ...tion have been prepared in proce dure format There is a sequence flowchart that follows the introduction to the section and any nonprocedural informa tion This flowchart directs personnel to the appro...

Page 11: ...13 Feb 2001 2 3 Original 2 4 through 2 8 13 Feb 2001 3 1 through 3 5 Original 4 1 Original 5 1 through 5 2 Original 6 1 Original 6 2 13 Feb 2001 7 1 Original PR1 1 through PR1 3 Original PR2 1 through...

Page 12: ...scription and Operation 2 1 Introduction 2 1 Description 2 1 Power Chassis 2 1 Power Supply Trays 2 5 Power Entry Panel PEP 2 5 Fan Assembly 2 6 DC Bus Monitoring Assembly 2 7 Section 3 Installation 3...

Page 13: ...nstallation PR6 PEP Installation PR7 Fan Assembly Installation PR8 DC Bus Monitoring Assembly Installation PR9 Wiring and Cabling PR10 Power Supply Tray Removal PR11 DC Bus Monitoring Assembly Removal...

Page 14: ...Bus Monitoring Assembly Installation PR8 4 PR9 1 Single Chassis Wiring and Cabling Diagram Front of Cabinet PR9 2 PR9 2 Single Chassis Wiring and Cabling Diagram Rear of Cabinet PR9 3 PR9 3 Dual Chass...

Page 15: ...CIFIC WARNINGS Disconnect power before attempting these procedures Failure to do so could result in severe or fatal shock or equipment damage p PR2 1 PR3 1 PR4 1 PR5 2 PR6 1 PR7 1 PR8 1 PR9 1 PR10 1 P...

Page 16: ...descriptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available through the neares...

Page 17: ...WBPEEUI210509A1...

Page 18: ...tion have been prepared in proce dure format There is a sequence flowchart that follows the introduction to the section and any nonprocedural informa tion This flowchart directs personnel to the appro...

Page 19: ...13 Feb 2001 2 3 Original 2 4 through 2 8 13 Feb 2001 3 1 through 3 5 Original 4 1 Original 5 1 through 5 2 Original 6 1 Original 6 2 13 Feb 2001 7 1 Original PR1 1 through PR1 3 Original PR2 1 through...

Page 20: ...scription and Operation 2 1 Introduction 2 1 Description 2 1 Power Chassis 2 1 Power Supply Trays 2 5 Power Entry Panel PEP 2 5 Fan Assembly 2 6 DC Bus Monitoring Assembly 2 7 Section 3 Installation 3...

Page 21: ...nstallation PR6 PEP Installation PR7 Fan Assembly Installation PR8 DC Bus Monitoring Assembly Installation PR9 Wiring and Cabling PR10 Power Supply Tray Removal PR11 DC Bus Monitoring Assembly Removal...

Page 22: ...Bus Monitoring Assembly Installation PR8 4 PR9 1 Single Chassis Wiring and Cabling Diagram Front of Cabinet PR9 2 PR9 2 Single Chassis Wiring and Cabling Diagram Rear of Cabinet PR9 3 PR9 3 Dual Chass...

Page 23: ...CIFIC WARNINGS Disconnect power before attempting these procedures Failure to do so could result in severe or fatal shock or equipment damage p PR2 1 PR3 1 PR4 1 PR5 2 PR6 1 PR7 1 PR8 1 PR9 1 PR10 1 P...

Page 24: ...descriptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available through the neares...

Page 25: ...WBPEEUI210509A1...

Page 26: ...tion have been prepared in proce dure format There is a sequence flowchart that follows the introduction to the section and any nonprocedural informa tion This flowchart directs personnel to the appro...

Page 27: ...13 Feb 2001 2 3 Original 2 4 through 2 8 13 Feb 2001 3 1 through 3 5 Original 4 1 Original 5 1 through 5 2 Original 6 1 Original 6 2 13 Feb 2001 7 1 Original PR1 1 through PR1 3 Original PR2 1 through...

Page 28: ...scription and Operation 2 1 Introduction 2 1 Description 2 1 Power Chassis 2 1 Power Supply Trays 2 5 Power Entry Panel PEP 2 5 Fan Assembly 2 6 DC Bus Monitoring Assembly 2 7 Section 3 Installation 3...

Page 29: ...nstallation PR6 PEP Installation PR7 Fan Assembly Installation PR8 DC Bus Monitoring Assembly Installation PR9 Wiring and Cabling PR10 Power Supply Tray Removal PR11 DC Bus Monitoring Assembly Removal...

Page 30: ...Bus Monitoring Assembly Installation PR8 4 PR9 1 Single Chassis Wiring and Cabling Diagram Front of Cabinet PR9 2 PR9 2 Single Chassis Wiring and Cabling Diagram Rear of Cabinet PR9 3 PR9 3 Dual Chass...

Page 31: ...CIFIC WARNINGS Disconnect power before attempting these procedures Failure to do so could result in severe or fatal shock or equipment damage p PR2 1 PR3 1 PR4 1 PR5 2 PR6 1 PR7 1 PR8 1 PR9 1 PR10 1 P...

Page 32: ...descriptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available through the neares...

Page 33: ...WBPEEUI210509A1...

Page 34: ...ction it is referred to as the 24 VDC supply The MPSIII system is designed to operate with 2N power redundancy It directly accepts 120 VAC 240 VAC and 125 VDC inputs with no switches or jumpers to set...

Page 35: ...tive power factor correction to greater than 0 95 Online Replaceable Components Power supply trays may be replaced while system is operating Monitoring Functions Monitors supplies fans and cabi net te...

Page 36: ...o use this Instruction Read this entire instruction carefully before attempting to install maintain or repair the power system After gaining a complete understanding of this instruction and the power...

Page 37: ...Terms and Abbreviations Term Definition Installation location The specific area within the installation site in which equipment is or will be positioned There may be several installation locations wi...

Page 38: ...A each P H A R P S C H 1 0 0 0 0 0 Power Chassis P H A R P S F A N 0 3 0 0 0 Fan Assembly Power Entry Panel3 P H A R P S P E P 1 1 0 1 2 Single chassis 120 240 VAC main 120 240 VAC aux Category II 1 1...

Page 39: ...6 VDC max Power entry disconnect device Circuit Breaker Rating Separate disconnect switch circuit breaker provided for each power supply 25 A System fans Input power Fan assembly 0 75 A nominal at 24...

Page 40: ...y Operating 20 to 90 up to 55 C 131 F noncondensing 20 to 45 at 55 to 70 C 131 to 158 F noncondensing Altitude Operating Sea level to 3 048 m 10 000 ft Storage and transport Up to 9 144 m 30 000 ft Ai...

Page 41: ...25 6 Minimum VDC 5 04 14 95 14 95 24 35 48 5 123 1 Maximum VDC 5 25 15 75 15 75 26 80 49 6 128 1 Maximum ripple and noise mVpp 100 150 150 300 600 1 000 Power Supply Power Consumption Watts Heat Dissi...

Page 42: ...or driven nonisolated logic 0 power failure Logic 0 0 8 VDC at 10 mA sink current Logic 1 4 75 to 5 25 VDC at 80 A source current Status out 1 output open collector driven nonisolated logic 0 fault Lo...

Page 43: ...WBPEEUI210509A0...

Page 44: ...mounted fan for proper cooling Cabinets using the MPSII system may not have had this fan Description The MPSIII system consists of a power chassis PEP fan assembly DC bus monitoring assembly and power...

Page 45: ...TCH AND LINE FILTERING LINE 1 LINE 2 2N REDUNDANT LINES LINE 1 IS ISOLATED FROM LINE 2 INPUT POW ER 120 240 VAC 125 VDC 48 VDC OR 125 VDC FOR I O AC DC INPUT POW ER AC DC INPUT POW ER 25 5 VDC FOR I O...

Page 46: ...RONT MOUNTING BRACKET 2 POW ER SUPPLY TRAYS REAR MOUNTING BRACKET 2 LARGE FILLER PANEL ONLY IF SECOND POW ER CHASSIS NOT INSTALLED SM ALL FILLER PANEL 2 DOOR FAN OPTIONAL POW ER CHASSIS POW ER ENTRY P...

Page 47: ...l connect like voltages from two power chassis as it will connect like voltages from two power chassis as it will result in equipment damage result in equipment damage result in equipment damage resul...

Page 48: ...fferent sources and of different volt ages AC inputs have active power factor correction to greater than 0 95 Sharing circuitry allows the power supply trays to equally share output current The power...

Page 49: ...rovides cooling for rack modules mounted in the cabinet The fan assembly includes three fans select able cabinet temperature monitoring status output connec tion status LEDs a door fan power connectio...

Page 50: ...ng assembly cable con nects to the 5 VDC 15 VDC 15 VDC MCOM and PFI Figure 2 5 Power Entry Panel Figure 2 6 Fan Assembly T04457A W RIST STRAP GROUND CIRCUIT BREAKERS W RIST STRAP RPS POW ER ENTRY PANE...

Page 51: ...of 15 VDC and 15 VDC may be disabled by a jumper Figure 2 7 shows a view of the DC bus monitoring assembly Figure 2 7 DC Bus Monitoring Assembly T04461B 5V 5V RET S TAT U S O U T 1 25 V 15 V 48 V 4 8V...

Page 52: ...e for personnel working on compo nents containing semiconductor devices It contains two wrist straps a ground cord assembly an alligator clip and a static dissipating work surface The intention is to...

Page 53: ...n troubleshooting 7 Be sure to ground any test equipment 8 Avoid static charges during removal and replacement Make sure the assembly is fully clean around its leads but do not rub or clean with an in...

Page 54: ...the proper procedure For detailed information on AC power distribution and system grounding refer to Site Planning Site Planning Site Planning Site Planning Recommended Practice for Powering and Groun...

Page 55: ...uence for the main components of the MPSIII system Each block of the flow rep resents a single task that must be completed before continuing with the sequence Some blocks contain alphanumeric codes Th...

Page 56: ...S INSTALLATION FAN ASSEM BLY INSTALLATION PEP INSTALLATION FILLER PANEL INSTALLATION POW ER SUPPLY TRAY INSTALLATION M OUNTING BRACKET INSTALLATION COM PONENT ARRANGEM ENT W IRING AND CABLING DC BUS M...

Page 57: ...WBPEEUI210509A0...

Page 58: ...y Table 4 2 Table 4 1 Power Supply Tray LED LED LED State Cause Corrective Action Status Green Normal Operation None Off Output voltage under threshold or temperature over threshold 1 If the cabinet t...

Page 59: ...WBPEEUI210509A0...

Page 60: ...bility of that product All equipment users should practice a preventive maintenance program that will keep the equipment operating at an optimum level The procedures referred to in this section contai...

Page 61: ...ths Check cabinet for dust Clean as necessary using an antistatic vacuum Check all signal power and ground connections within the cabinet and verify that they are secure PR16 Do a visual inspection of...

Page 62: ...of the paths before continuing or complete all of the tasks in only those paths that apply before continuing At least one path must be completed Some blocks contain alphanumeric codes These codes ide...

Page 63: ...US MONITORING ASSEMBLY REMOVAL DC BUS MONITORING ASSEMBLY INSTALLATION DC BUS MONITORING ASSEMBLY INSTALLATION POW ER SUPPLY TRAY INSTALLATION POW ER SUPPLY TRAY INSTALLATION FAN ASSEMBLY REM OVAL PEP...

Page 64: ...125 VDC at 2 3 A P HA RPS 02200000 24 VDC at 17 A 48 VDC at 8 5 A P HA RPS 03000000 24 VDC at 17 A dual output 34 A total P HA RPS 11000000 5 VDC at 14 A 15 VDC at 1 A each 24 VDC at 6 A P HA RPS 1101...

Page 65: ...WBPEEUI210509A0...

Page 66: ...nent and Figure PR1 2 shows the location of the mounting rails This procedure describes the physical arrangement in which to install the power system components The arrangement is slightly different f...

Page 67: ...ER SUPPLY TRAYS FOR M ODULE POW ER POW ER CHASSIS W ITH REDUNDANT POW ER SUPPLY TRAYS FOR FIELD I O POW ER SINGLE POW ER CHASSIS FRONT VIEW DUAL POW ER CHASSIS FRONT VIEW SMALL FILLER PANEL TOP OF CA...

Page 68: ...e PR1 2 Rack Mount Rail Locations for Nonstandard Cabinets T04479A TOP VIEW REAR OF CABINET 685 8 27 00 314 3 3 2 12 38 0 13 101 6 4 00 482 6 19 00 FULL PANEL W IDTH REAR RAIL REQUIRED FRONT RAIL MIN...

Page 69: ...WBPEEUI210509A0...

Page 70: ...ng bracket left rear when viewed from rear of cabinet 6644403 2 1 or 21 Mounting bracket right rear when viewed from rear of cabinet 6644417 1 2 Mounting bracket front NFWAB19008 8 Screw Phillips thre...

Page 71: ...lation Single Power Chassis 1 Install two cage nuts on the 13th and 18th holes on the left when viewed from the rear of the cabinet vertical mounting rail inside the cabinet as shown in Figure PR2 1 2...

Page 72: ...tion T04469A FRONT M OUNTING BRACKET 1 EACH SIDE LOCKWASHER SCREW EACH M OUNTING BRACKET HOLE REAR MOUNTING BRACKET 1 EACH SIDE CAGE NUT LOCKWASHER SCREW EACH MOUNTING BRACKET HOLE 13TH SQUARE M OUNTI...

Page 73: ...et with the top cage nut 4 Use the bladed screwdriver and two pan head screws and lockwashers to secure the left rear mounting bracket to the vertical mounting rail 5 Repeat Steps 2 through 4 to insta...

Page 74: ...d at the beginning of this installation sequence install cage nuts 20 min Number Qty Description 200037A080A1020 4 or 81 Lockwasher helical spring M8 6644403 1 2 Filler panel small 6644403 2 0 or 11 F...

Page 75: ...0th and 12th holes from the top of the cabinet b For dual power chassis installations install the cage nuts on the 1st 3rd 10th and 12th holes from the top of the cabinet 4 Use the bladed screwdriver...

Page 76: ...tion sequence install cage nuts 20 min Number Qty Description 200021A040S100 4 or 81 Screw pan head phil M4 x 10 200036A040A1008 4 or 81 Washer flat M4 200037A040A1009 4 or 81 Washer lock M4 200037A08...

Page 77: ...is from the front of the cabinet until the rear of the power chassis rests on the rear mounting brackets while still manually supporting the front of the power chassis 5 Use the bladed screwdriver and...

Page 78: ...Installation T04471A REAR M OUNTING BRACKET FRONT MOUNTING BRACKET CAGE NUT LOCKWASHER SCREW 4 PER POW ER CHASSIS SCREW FLATWASHER LOCKWASHER EACH SIDE BOTTOM REAR OF POW ER CHASSIS REAR MOUNTING BRA...

Page 79: ...WBPEEUI210509A0...

Page 80: ...ower supply tray 5 VDC at 14 A 15 VDC at 1 A each 24 VDC at 6 A 125 VDC at 2 3 A P HA RPS 11100000 Power supply tray 5 VDC at 14 A 15 VDC at 1 A each 24 VDC at 6A 48 VDC at 3 A P HA RPS 21000000 Power...

Page 81: ...pri ate power supply tray into the appropriate power chassis and push until it firmly connects with the power chassis 4 Turn the two thumbscrews Figure PR5 1 clockwise to secure the power supply tray...

Page 82: ...ower chassis installation Output voltages from each power chassis must be kept isolated from each other to avoid damage to the power system This typically means that one power chassis supplies module...

Page 83: ...to the power chassis and push until it firmly connects with the power chassis 4 Turn the two thumbscrews Figure PR5 1 clockwise to secure the power supply tray to the power chassis 5 Plug the power co...

Page 84: ...min Number Qty Description 200037A080A1020 4 Lockwasher helical spring M8 NIDHA16008 4 Screw sems ext pan head slot 0 190 32 NMPCC16002 4 Nut cage 10 32 6644463 1 1 PEP 120 240 VAC 25 A without line...

Page 85: ...is part of PEP replacement rather than an initial installation duplicate the wiring and cabling from the replaced PEP to the new PEP If this procedure is part of initial PEP installation continue wit...

Page 86: ...e cabinet Fig PR7 1 4 Slide the fan assembly into the cabinet from the rear until the holes in the mounting bracket on the rear of the fan assembly align with the cage nuts 5 Use the bladed screwdrive...

Page 87: ...e wiring and cabling from the replaced fan assembly to the new fan assem bly If this procedure is part of initial fan assembly installation continue with the next procedure in the installation sequenc...

Page 88: ...illips screwdriver to remove the two screws that secure the right DIN rail mounting bracket to the DC bus monitoring assembly and remove the right DIN mounting bracket 4 Slide the protective cover off...

Page 89: ...E Do not disconnect or connect the cable from the DC bus monitoring assembly to the DC bus bar while the system is operating Doing so could cause a PFI to occur 10 If this procedure is part of DC bus...

Page 90: ...toring Assembly Jumper Settings T04475B J1 J2 DC BUS MONITORING ASSEMBLY J2 CUSTOMER SETTING 15VDC ENABLED 15VDC DISABLED 15VDC ENABLED 15VDC ENABLED 15VDC DISABLED 15VDC DISABLED 2 4 6 2 4 6 2 4 6 2...

Page 91: ...s Monitoring Assembly Installation T04480B 5V 5V RET S TAT U S O U T 12 5V 1 5V 4 8V 48 V 12 5V RT N 1 5V RT N 1 5V 25 5V RET 25 5V REAR VIEW J1 J2 DC BUS MONITORING ASSEMBLY POW ER CHASSIS RED 5 VDC...

Page 92: ...Figures PR9 1 and PR9 2 are the wiring and cabling diagrams for single power chassis installations Figures PR9 3 and PR9 4 are the wiring and cabling diagrams for dual power chassis installations Wir...

Page 93: ...inet T04465A PEP POW ER CHASSIS W ITH POW ER SUPPLY TRAYS INSTALLED MAIN POW ER INPUT AUXILIARY POW ER INPUT W RIST STRAP POW ER INPUT POW ER INPUT LIN E 2 OUTPU T LINE 2 INPUT LIN E 1 OUTPU T LINE 1...

Page 94: ...W HT ORN 2 BLK W HT YEL TO I O TERMINATIONS 1 mm 18 AW G 3 W IRE TW ISTED 2 TO NEXT MMU TO DOO R FAN NODE STATUS TO INFI NET TERMIN ATION 1 mm 18 AW G GRAY 2 CHASSIS GRO UND STUD 6 m m 10 AW G GRN YE...

Page 95: ...POW ER SUPPLY TRAYS INSTALLED POW ER CHASSIS W ITH POW ER SUPPLY TRAYS INSTALLED M AIN POW ER INPUT AUXILIARY POW ER INPUT W RIST STRAP POW ER INPUT POW ER INPUT POW ER INPUT POW ER INPUT LINE 2 OUTP...

Page 96: ...TIONS 1 mm 18 AW G 3 W IRE TW ISTED 2 TO NEXT MMU TO DOOR FAN NODE STATUS TO INFI NET TERMINATION 1 mm 18 AW G GRAY 2 CHASSIS GROUND STUD 6 mm 10 AW G GRN YEL 2 W HT VIO 6 mm 10 AW G 2 6 m m 10 AW G G...

Page 97: ...he fig ures are to be connected to the input source Supplemental loads lights convenience outlets I O etc must be powered from a separate power source 4 Due to the limitations of the faston connectors...

Page 98: ...isconnected at Source The other scenario is if removal is necessary to replace the power supply tray itself In this case power is only removed from the power supply tray to be replaced refer to Power...

Page 99: ...before starting this procedure 2 Open the front door of the cabinet 3 Remove the power cord from the front of each power sup ply tray to be removed 4 Turn the two thumbscrews Figure PR10 1 on each po...

Page 100: ...ational and that its status light is on 1 Open the front door to the cabinet 2 Turn off the circuit breaker on the PEP to the line LINE 1 or LINE 2 that powers the power supply tray to be removed 3 Re...

Page 101: ...WBPEEUI210509A1...

Page 102: ...ct and label the cable from J1 Fig PR11 1 on the DC bus monitoring assembly NOTE Do not disconnect or connect the cable from the DC bus monitoring assembly to the DC bus bar while the system is operat...

Page 103: ...us Monitoring Assembly Removal T04481B 5V 5V RET S TAT U S O U T 1 25 V 15 V 48 V 4 8 V 12 5 V RT N 1 5 V RT N 15 V 25 5V RET 25 5V REAR VIEW J1 J2 DC BUS MO NITORING ASSEMBLY POW ER CHASSIS RED 5 VDC...

Page 104: ...he power chassis 4 Use the Phillips screwdriver to remove the pan head Phil lips screws M4 lockwashers and M4 flat washers that secure the power chassis to the rear mounting brackets Fig PR12 1 5 Whil...

Page 105: ...sis Removal T04471A REAR M OUNTING BRACKET FRONT MOUNTING BRACKET CAGE NUT LOCKWASHER SCREW 4 PER POW ER CHASSIS SCREW FLATWASHER LOCKWASHER EACH SIDE BOTTOM REAR OF POW ER CHASSIS REAR MOUNTING BRACK...

Page 106: ...e before starting this procedure 2 Open the front door of the cabinet 3 Label and remove all wires connected to the PEP 4 Use the bladed screwdriver to remove the four screws and lockwashers that secu...

Page 107: ...Procedure PR13 2 WBPEEUI210509A0 Figure PR13 1 PEP Removal T04473A FRONT MOUNTING BRACKET CAGE NUT LOCKWASHER SCREW 4 PEP FRONT DOOR REMOVED...

Page 108: ...rting this procedure 2 Open the rear door of the cabinet 3 Label and remove all cables from the fan assembly 4 Use the bladed screwdriver to remove the four screws and lockwashers that secure the fan...

Page 109: ...Procedure PR14 2 WBPEEUI210509A0 Figure PR14 1 Fan Assembly Removal T04474A 28TH SQUARE M OUNTING HOLE CAGE NUT LOCKWASHER SCREW 4 REAR DOOR REM OVED FAN ASSEMBLY...

Page 110: ...and replace it with a new one 1 Use the bladed screwdriver to remove one screw securing the mounting plate at the top of the air filter mounting bracket 2 Pull the mounting bracket and air filter off...

Page 111: ...WBPEEUI210509A0 9 Return the dry filter to its mounting bracket 10 Place the mounting bracket into position on the cabinet door and tighten the screw that holds the mounting plate over the air filter...

Page 112: ...ghtening action will verify that it is secure There must not be any motion to loosen the connection 1 Be sure power is removed at the source before starting this procedure 2 Check and verify that all...

Page 113: ...0509A0 Table PR16 1 Torque Values Connection Torque Value Nm in lbs PEP terminal blocks 1 58 0 11 14 1 5 VDC and 24 VDC connections on DC bus bar and power chassis 6 77 0 23 60 2 Terminal block on pow...

Page 114: ...leshooting 1 Features 2 Filler panel 1 G Glossary 4 H How to use this instruction 3 I Inspection 2 Installation DC bus monitoring assembly 1 Fan assembly 1 Filler panel 1 Mounting bracket 1 PEP 1 Powe...

Page 115: ...ting 1 R Reference documents 4 Removal DC bus monitoring assembly 1 Fan assembly 1 PEP 1 Power chassis 1 Power entry panel 1 Power supply tray 1 Replacement 1 S Safety considerations 3 Spare parts 1 S...

Page 116: ...fessionals is ready to meet your needs for process automation For the location nearest you please contact the appropriate regional office Germany Industriestrasse 28 D 65760 Eschborn Germany Telephone...

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