ABB SensyMaster FMT230 Operating Instruction Download Page 108

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SensyMaster FMT230, FMT250

THERMAL MASS FLOWMETER | OI/FMT230/250-EN REV. C

… 15 Appendix

… FMT200 Installation diagram 3kxf000094G0009

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Summary of Contents for SensyMaster FMT230

Page 1: ...ality cost effective solution for the precise and direct dynamic mass flow measurement of gases at low and medium operating pressure levels The model is delivered preconfigured ready for use by OEM customers In addition the FMT250 offers the highest level of accuracy and extended functionality for demanding industrial applications Additional Information Additional documentation on SensyMaster FMT2...

Page 2: ...tection cFMus 17 3 Design and function 18 Overview 18 Sensor 18 Process connections 19 Device description 20 Measuring principle 20 4 Product identification 21 Name plate 21 Plates and symbols 21 5 Transport and storage 22 Inspection 22 Transport 22 Storing the device 22 Ambient conditions 22 Returning devices 22 6 Installation 23 Safety instructions 23 Installation conditions 23 Installation loca...

Page 3: ...s function codes 55 Modbus function codes 56 Modbus error handling exception codes 60 Modbus data types 61 Available units 62 Available gas types 63 Available process variables 64 Application of the Health Indication Registers Condensed Status Registers 65 Using the scan register 65 Parameter descriptions 67 Software history 91 FillMass batch function 92 Setup 92 Filling process run 93 9 Diagnosis...

Page 4: ...rmation may result in minor or moderate injury NOTICE The signal word NOTICE indicates possible material damage Note Note indicates useful or important information about the product Intended use This device can be used in the following applications As an insertion sensor for flange mounting pipe component in piping with nominal diameters DN 25 to 200 1 to 8 in Through a welding adapter directly in...

Page 5: ...terface It is operator s sole responsibility to provide and continuously ensure a secure connection between the product and your network or any other network as the case may be Operator shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to pr...

Page 6: ...ination certificates or the relevant certificates at www abb com flow Device overview ATEX IECEx and UKCA Standard No explosion protection Zones 2 22 Zone 1 21 Zone 0 Model number FMT2xx Y0 FMT2xx A2 U2 FMT2xx A1 A3 U1 U4 Standard Zone 2 22 Zone 1 21 Zone 0 cFMus Standard No explosion protection Class I Div 2 Zone 2 22 Class I Div 1 Zone 1 21 Model number FMT2xx Y0 FMT2xx F2 FMT2xx F1 Standard Cla...

Page 7: ... 35A cFMus Designation for model FMT2xx F2 in Division 2 FM marking for US Certificate FM19US0110X NI CL I Div 2 GPS ABCD T6 T2 NI CL II III Div 2 GPS EFG T6 T3B DIP CL II Div 1 GPS EFG T6 T3B DIP CL III Div 1 2 T6 T3B CL I ZN 2 AEx ec IIC T6 T2 Gc ZN 21 AEx tb IIIC T85 C T165 C Db See handbook for temperature class information FM marking for Canada Certificate FM19CA0055X NI CL I Div 2 GPS ABCD T...

Page 8: ... Temperature resistance for the connecting cable 50 C 122 F 70 C 158 F 60 C 140 F 80 C 176 F 70 C 158 F 90 C 194 F From an ambient temperature of Tamb 60 C 140 F the wires in the connection boxes with the enclosed silicone hoses need to be additionally insulated Note The signal cable supplied by ABB can be used without restrictions up to an ambient temperature of 80 C 176 F Environmental and proce...

Page 9: ...80 C 536 F 185 C 365 F 90 C 194 F 90 C 194 F 40 C to 70 C 40 F to 158 F 280 C 536 F 185 C 365 F 90 C 194 F 90 C 194 F Measuring medium temperature Ex data for model FMT2x0 A2 in Zone 2 Zone 22 The table shows the maximum permissible measuring medium temperature as a function of ambient temperature and temperature class The permissible measuring medium temperature specified in Environmental and pro...

Page 10: ...F 40 C to 60 C 40 F to 140 F 280 C 536 F 185 C 365 F 90 C 194 F 90 C 194 F 40 C to 70 C 40 F to 158 F 280 C 536 F 185 C 365 F 90 C 194 F 90 C 194 F Measuring medium temperature Ex data for model FMT2x0 F1 in Class I Division 2 and Class II Division 2 The table shows the maximum permissible measuring medium temperature as a function of ambient temperature and temperature class The permissible measu...

Page 11: ...solated from each other Terminals 42 52 have the same potential Special connection conditions Note If the protective earth PE is connected in the flowmeter s terminal box you must ensure that no dangerous potential difference can arise between the protective earth PE and the potential equalization PA in areas with explosion risk The output circuits are designed so that they can be connected to bot...

Page 12: ...nly be carried out by appropriately trained personnel The operator must strictly observe the applicable national regulations with regard to installation function tests repairs and maintenance of electrical devices e g NEC CEC It is essential that the temperature classes as per the approvals in Temperature data on page 8 are observed The information in the installation diagram 3kxf000094G0009 on pa...

Page 13: ...uired temperature resistance devices in the low temperature design optional in preparation ambient temperature up to 40 C 40 F are delivered with metal cable glands These are then also to be used in intrinsically safe circuits Cable entries in accordance with cFMus 1 Transport protection plugs Figure 1 Cable entry The devices are delivered with in NPT threads with transport protection plugs Unused...

Page 14: ...s Fluids Note The device is suitable for use in Canada For use in Class II Groups E F and G a maximum surface temperature of 165 C 329 F may not be up scaled All cable conduits should be sealed from the device within a distance of 18 in 457 mm ABB flowmeters are designed for the worldwide industrial market and are suitable for functions such as the measurement of flammable and combustible liquids ...

Page 15: ...by relatively free from impurities such as dirt dust or oil Instructions on avoiding ignition in potentially explosive environments due to electrostatic discharges in accordance with PD CLC TR 60079 32 1 and IEC TS 60079 32 1 must be complied with Instructions on cleaning The painted surface of the device must be cleaned only using a moist cloth Devices which are approved for use in potentially ex...

Page 16: ...nstallation New installation Necessary test steps Zone 1 Modbus interface and digital outputs in non intrinsically safe design Zone 1 Modbus interface and digital outputs in intrinsically safe ia IS design 500 1 414 710 V DC 1min Test between terminals A B 41 42 as well as 51 52 and the terminals A B 41 42 51 and the housing When this test is performed no voltage flashover is permitted in or on th...

Page 17: ...n the device Optical evaluation particularly of the electronic circuit boards no visible damage or evidence of explosion Housings Div 2 Outputs NI 500 1 414 710 V DC 1min Test between terminals A B 41 42 as well as 51 52 and the terminals A B 41 42 51 and the housing When this test is performed no voltage flashover is permitted in or on the device Optical evaluation particularly of the electronic ...

Page 18: ...ign see Measured medium temperature on page 25 Ambient temperature Tambient Standard 20 to 70 C 4 to 158 F Optional 40 to 70 C 40 to 158 F Sensor connection 1 Flange DN 25 PN 40 threaded connection DIN 11851 compression fitting Wetted materials Stainless steel ceramic sensor element Power supply 24 V DC 20 IP rating In accordance with EN 60529 IP 65 IP 67 NEMA rating In accordance with NEMA 4X Com...

Page 19: ...091 Wafer type design In accordance with EN 1092 1 DN 40 to 200 PN 40 In accordance with ASME B16 5 1 to 8 in CL 150 to 300 FMT092 Partial measuring section Flange in accordance with EN 1092 1 DN 40 to 100 larger nominal diameters on request PN 10 to 40 Flange in accordance with ASME B16 5 1 to 8 in CL 150 to 300 Male thread DN 25 to 80 R1 to 3 in FMT094 Weld on adapter For rectangular ducts or pi...

Page 20: ...le Thermal flow metering procedures use different ways to evaluate the flow dependent cooling of a heated resistor as measuring signal In a hotfilm anemometer with constant temperature difference control the heated platinum resistor is maintained at a constant overtemperature in relation to an unheated platinum sensor inside the gas flow The heating power required for maintaining the overtemperatu...

Page 21: ...ruction symbol k Hot surface symbol l Disposal symbol m Manufacturer address n Manufacturing date month year o Ex marking p Device firmware update field q Device firmware revision r Order code s Serial number Figure 7 Name plate example Note Products that are marked with the adjacent symbol may not be disposed of as unsorted municipal waste domestic waste They should be disposed of through separat...

Page 22: ...e stored for an unlimited period However the warranty conditions stipulated in the order confirmation of the supplier apply Observe the following instructions Do not expose the device to humidity during transport Pack the device accordingly Pack the device so that it is protected against vibrations during transport for example by using air cushioned packing If the original packaging material is no...

Page 23: ...ent temperature range Tambient of the device must be adhered to at the installation location Sensors and transmitters must not be exposed to direct sunlight If necessary provide a suitable means of sun protection on site The limit values for ambient temperature Tambient must be adhered to On flange devices ensure that the counterflanges of the piping are aligned plane parallel Only install flange ...

Page 24: ...ection will reduce the achievable level of accuracy A high repeatability of the measured value is maintained In case of insufficient inlet and outlet sections a special calibration may be possible To do this a detailed reconciliation is necessary for individual cases The specified inlet and outlet sections must be doubled for gases with a very low density hydrogen helium Installation at high ambie...

Page 25: ...sion 20 to 100 C 4 to 212 F Not in connection with explosion proof design The approved measuring medium temperature Tmedium also depends on the selected sensor connection and the design of the pipe components The following temperature specifications apply Sensor connection Tmedium Flange DN25 40 to maximum 300 C 40 to maximum 508 F Threaded connection DIN 11851 20 to 140 C 4 to 284 F Clamp ring fi...

Page 26: ...g instructions The amount of heat introduced must be kept to an absolute minimum to prevent warping of the mounting flange s sealing surface In the case of flanged connections install gaskets which are in perfect condition and resistant to measuring media ABB recommends the use of spiral gaskets in accordance with DIN EN 1514 2 or ASME B16 20 Before installing pipe components or sensors check all ...

Page 27: ... the best measurement results make sure the gaskets fit concentrically with the pipe component The inside diameter of the pipe and flange must precisely match in the wafer type design Any differences in levels or edges or untidy weld seams will reduce the measuring accuracy To guarantee that the flow profile is not distorted the gaskets must not protrude into the piping 3 Use the appropriate screw...

Page 28: ... DN 25 1 in 4 Flow direction Figure 18 Dimensions in mm in h sensor length Ø D outer pipe diameter 263 10 35 80 to 350 3 24 to 13 78 425 16 73 350 to 700 13 78 to 27 56 775 30 51 700 to 1400 27 56 to 55 12 The limitation of the maximum pipe diameter only applies for installations with a sensor element in the middle of the pipe In case of larger or non round cross sections a non centered position o...

Page 29: ...3 10 35 80 to 150 3 24 to 5 91 425 16 73 150 to 500 5 91 to 19 69 775 30 51 500 to 1150 19 69 to 45 28 The limitation of the maximum pipe diameter only applies for installations with a sensor element in the middle of the pipe In case of larger or non round cross sections a non centered position of the measuring element in the piping is considered in the calibration Ball valve Tmedium maximum 150 C...

Page 30: ...30 250 EN REV C 6 Installation Assembly of the welding adapter with flange or threaded connector Welding adapter with threaded connection in accordance with DIN 11851 Dimensions in mm in 1 Union nut 2 Flow direction 3 Centering pin Figure 20 Dimensions in mm in ...

Page 31: ...ust be free clearance of at least 28 mm 1 10 in to install the sensor drill to create clearance as needed Additional instructions for welding adapter with ball valve DANGER Danger to life due to improper installation During welding the gaskets in the ball valve may overheat This can lead to the measuring medium escaping in an uncontrolled manner This can result in severe injuries or death Remove t...

Page 32: ...ngth L h3 ØD D outer pipe diameter 263 10 35 244 9 61 to be calculated 80 to 350 3 24 to 13 78 425 16 73 406 15 98 350 to 700 13 78 to 27 56 775 30 51 756 29 76 700 to 1400 27 56 to 55 12 Table 1 Dimensions of welding adapter with compression fitting The limitation of the maximum pipe diameter only applies for installations with thermal sensor elements in the middle of the pipe In case of larger o...

Page 33: ...use of unapproved thread sealing compound Use only approved thread sealing compound for oxygen applications WARNING Risk of injury Risk of injury due to the sensor ejecting because of a missing safety ring Mount the sensor with compression fitting only with the safety ring in place 1 Sensor protection tube 2 Safety snap ring 3 Marking for reinstallation Figure 23 Snap ring and marking 1 Slide the ...

Page 34: ...turns 3 Move the sensor to the correct height for the calculated Z dimension see Figure 22 and secure the compression fitting against shifting by tightening the union nut by hand 4 Align the sensor such that the lateral flow arrow on the upper sensor protection tube end points in the exact direction of the flow 5 Using a suited marker pen mark the orientation and height of the sensor on the sensor...

Page 35: ... sensor while doing so to prevent the sensor protection frame from hitting the bottom of the piping NOTICE Damage to the device Mechanical damage to the sensor element can occur due to improper disassembly The sensor protection frame must not hit the bottom of the piping 5 Loosen the fitting body of the compression fitting on the welding adapter and pull out together with the sensor Note Very high...

Page 36: ...explosive atmospheres of ATEX IECEx UKCA Zone 1 and Zone 2 or cFMus Div 1 and Div 2 Use in Zone 0 is not permitted Measured medium temperature Refer to Measured medium temperature on page 25 Welding design DANGER Danger to life Danger to life caused by changes to the hot tap fitting This can lead to the measuring medium escaping in an uncontrolled manner Do not shorten hot tap fitting components o...

Page 37: ...n measurement position X 425 mm 210 mm 2 320 mm Y 210 mm 2 28 mm 77 mm Consider the following points when installing the welding version in the piping Maintain a right angle to the pipe axis max tolerance 2 The adapter centering pin must be aligned with the pipe axis in the flow direction outflow side behind the measuring point NOTE Damage to components If the welded joints become hot warping of t...

Page 38: ... component If you are using an integrated hot tap fitting you must check that the hot tap fitting is in the disassembly position before releasing the fixing screws Wafer type design and welding adapter 1 Sensor 2 Flange screws 3 O ring 4 Sensor connection 5 Centering pin 6 Washers and nuts Figure 26 Installing a sensor example Installing the sensor 1 Place the supplied O ring in the groove of the ...

Page 39: ...nger to life Make sure that the hot tap fitting is in the disassemble position If measuring medium should start to leak in spite of this immediately stop disassembly of the sensor and tighten the fixing screws Drain and rinse the piping before disassembling the sensor check and repair the hot tap fitting NOTICE Damage to the changing device Using tools or other devices to operate the lock nut can ...

Page 40: ...itting against unintended use with a blind flange Attach a warning label Initial position Figure 29 Integrated hot tap fitting in measurement position The integrated hot tap fitting is in the measurement position the sensor element fully protrudes in the piping cross section Disassembly of the sensor Figure 30 Setting the integrated hot tap fitting in disassembly position 1 Disconnect the electric...

Page 41: ... a blind flange Additionally attach a warning label Installing the sensor Note The changing device must be in the disassembly position before disassembling the sensor the sensor connection is sealed Figure 35 Inserting the sensor 1 Place the supplied O ring in the groove of the sensor connection 2 Carefully slide the sensor into the changing device Observe correct alignment to the centering pin in...

Page 42: ...hten using cap nuts 2 with washers Figure 38 Setting the integrated hot tap fitting in measurement position 5 Turn the transmitter with the union nut 1 into the measurement position 2 The lower edge of the union nut indicates the position of the sensor Only when the measuring position is reached 50 OPEN MESSEN the lower limit stop of the union nut will the sensor be in the middle of the piping and...

Page 43: ... Improper work on the electrical connections can result in electric shock Connect the device only with the power supply switched off Observe the applicable standards and regulations for the electrical connection The electrical connection may only be established by authorized specialist personnel and in accordance with the connection diagrams The electrical connection information in this manual mus...

Page 44: ...the O ring gasket for damage and replace it if necessary before closing the housing cover Check that the O ring gasket is properly seated when closing the housing cover To open the housing release the cover lock by screwing in the Allen screw 1 After closing the housing lock the housing cover by unscrewing the Allen screw 1 Position of the terminals 1 Terminal cover power supply 2 Fuse 3 Terminals...

Page 45: ... outputs Note When using the device in potentially explosive atmospheres note the additional connection data in Use in potentially explosive atmospheres on page 6 Power supply Supply voltage 24 V DC 20 ripple 5 Power consumption P 10 W Digital output 41 42 51 52 Can be configured via Modbus A Passive digital output 41 42 as pulse or frequency output Passive digital output 51 52 as pulse output B P...

Page 46: ...sure that these protocols are suitable before implementation Modbus is an open standard owned and administrated by an independent group of device manufacturers styled the Modbus Organization www modbus org Using the Modbus protocol allows devices made by different manufacturers to exchange information via the same communication bus without the need for any special interface devices to be used Modb...

Page 47: ...ystem the maximum length must be halved The spur lines must be short a maximum of 20 m 66 ft When using a distributor with n connections each branch must have a maximum length of 40 m 131 ft divided by n The maximum cable length depends on the type of cable used The following standard values apply Up to 6 m 20 ft cable with standard shielding or twisted pair cable Up to 300 m 984 ft double twisted...

Page 48: ...outputs into the terminal box through the right cable entry Connect the cables in accordance with the electrical connection Connect the cable shields to the designated grounding clamp in the terminal box Connect the potential equalization PE on the ground terminal to the terminal box Use wire end ferrules when connecting Observe the following points when connecting to the power supply Adhere to th...

Page 49: ... If there is a chance that safe operation is no longer possible take the device out of operation and secure it against unintended startup Write protection switch service LED and local operator interface 1 Write protection switch 2 Service LED 3 Local operating interface Figure 46 Operating elements in the terminal box Write protect switch The write protection switch is located in the sensor termin...

Page 50: ... power up of the power supply The following points must be checked after commissioning the device Parameter configuration must correspond to the operating conditions Parameterization of the device Note The device does not have the operating elements for parameterization on site The parameterization is performed either via the Modbus interface or the local operating interface of the device Usually ...

Page 51: ...ata type register length Description 65521 TUSIGN32 2 manufacturerDeviceID The manufacturer code ABB 0x1A and the device code FMT 0x27 must be written to register 65522 65523 TUSIGN32 2 sensorSerialID The Sensor ID of the device on the calibration certificate The information must first be written in the high byte 65524 of the register 65525 TUSIGN32 2 slaveID The new Modbus Slave ID must be writte...

Page 52: ...itch on the device power supply 5 Conduct parameterization of the device Installation of the ABB Field Information Manager FIM A software package is available for configuration ABB Field Information Manager FIM combined with the ABB SensyMaster Field Device Information Package FDI package Field Information Manager FIM with the ABB SensyMaster Field Device Information Package Download the ABB Field...

Page 53: ...M Port 8 Select the corresponding COM port Close the menu by clicking on send 9 By using the menu button on the left side the flowmeter is displayed under TOPOLOGY Figure 53 All the submenus can be accessed by clicking the three points below the tag name of the flowmeter with the left mouse button 1 ...

Page 54: ...7 Scan Register 1 configuration Single TUSIGN16 3101 3150 0x8 Read Scan Register 1 Single TUSIGN16 1101 1200 0x9 Scan Register 2 configuration Single TUSIGN16 3201 3250 0xA Read Scan Register 2 Single TUSIGN16 1201 1300 0xB Application 1 to 8 floating point parameter Single TFLOAT 7001 8999 0xC Character strings read only String TUSIGN8 2501 2999 0xE Editable character strings String TCHAR 3401 40...

Page 55: ...ters Read write Byte string parameters Read write Float parameters Action parameters 0x04 Read Input Registers Read only Byte parameters Read only Short parameters Read only Integer parameters Read only Float parameters Read only Double parameters Alarm history counters Read only Byte string parameters 0x06 Write Single Register Read write Byte parameters Read write Byte string parameters Action p...

Page 56: ...screte Inputs Function Code 0x02 3 Anzahl n der Datenbytes im Antwort Telegramm 4 to 4 n 1 Discrete input data Up to 2000 discrete inputs can be read in one request if available 4 n 4 n 1 Check sum CRC of the Modbus telegram 0x03 Read Holding Registers The Read Holding registers function code is used to read off the Read Holding Registers of the device The query telegram is designed as follows Byt...

Page 57: ...bytes in the reply telegram 4 to 4 n 1 Input register data 4 n 4 n 1 Check sum CRC of the Modbus telegram 0x06 Write Single Register The Write Single Register function code is used to write a value in one of the Holding Register of the device The query telegram is designed as follows Byte Description 1 Slave device code 2 Write Single Register Function Code 0x06 3 4 16 bit holding register address...

Page 58: ... The query telegram is designed as follows Byte Description 1 Slave device code 2 Write Multiple Registers Function Code 0x10 3 4 Holding register address 16 bit value indicating the address of the first holding register to write 5 6 Holding register count 16 bit value indicating the number of holding registers to write 7 Byte count n number of data bytes in the request 8 to 8 n 1 Holding register...

Page 59: ... reply telegram to a successfully processed query is designed as follows Byte Description 1 Slave device code 2 Report Slave ID Function Code 0x11 3 Number of data bytes 4 Manufacturer identification for ABB 0x1A 5 Device code for SensyMaster devices 0x27 6 Software version 0x30 7 Hardware version 0x30 8 Not used 0x30 9 to 11 Reserved for future use 0x30 0x30 0x30 12 to 33 Device name Hex 41 42 42...

Page 60: ...cription 0x01 ILLEGAL_FUNCTION Use of an unsupported function code or the device currently cannot process the query 0x02 ILLEGAL_DATA_ADDRESS Invalid register address is used or an attempt has been made to write to a write protected register address 0x03 ILLEGAL_DATA_VALUE Use of unauthorized data values for example an incorrect number of registers 0x04 SLAVE_DEVICE_FAILURE The device currently ca...

Page 61: ...st 8 bits are used unsigned char The register content is interpreted as an ASCII value TFLOAT float Two consecutive registers 32 bit IEEE floating point The device parameter IEEE Number Format determines the order in which the data words of the data types float and double are interpreted See also Parameter range Communication on page 85 TDOUBLE double Four consecutive registers 64 bit IEEE double ...

Page 62: ... 10 Pounds avdp per minute lb h 11 Pounds avdp per hour lb d 12 Pounds avdp per day t s 29 Metric tons per second t min 30 Metric tons per minute t h 31 Metric tons per hour t d 32 Metric tons per day xx yy 254 User definable unit Table 3 Standard density units Selection Code Description g cm3 1 Grams per cubic centimeter g m3 3 Grams per cubic meter kg m3 4 Kilograms per cubic meter g l 10 Grams ...

Page 63: ...24 36 Ammonia NH3 27 39 Argon Ar 2A 42 Biogas Type 1 30 48 1 2 Butadiene C4H6 3C 60 1 3 Butadiene C4H6 3F 63 1 Butene C4H8 42 66 Butane C4H10 45 69 Carbon dioxide CO2 48 72 Carbon monoxide CO 4B 75 Table Gas types for the ApplicationSelector Name Formula Code HEX DEZ Diketene C4H4O2 66 102 Ethane C2H6 6C 108 Ethanol C2H5OH 6F 111 Ethylene C2H4 72 114 Formaldehyde CH2O 75 117 Helium He 78 120 Hexan...

Page 64: ...Description DO1 2 DO1 2 Modbus address f Code pulse Code TFLOAT 2 TDOUBLE 4 Mass Flow unit Qm Mass flow in the selected mass flow unit X 1 201 Mass Flow Qm Mass flow in percent X 1 209 Volume Flow unit Qv Standard volume flow in the selected volume unit X 2 205 Volume Flow Qv Standard volume flow in percent X 2 213 Temperature unit Tm Temperature in the selected standard volume unit 203 Temperatur...

Page 65: ...The Modbus addresses of the parameters are entered in the configuration register These addresses are to be requested as a group when the scan register is read The configuration is stored in the transmitter and must only be rewritten in the event of changes A maximum of 32 Modbus addresses may be stored Scan Register When read out the Scan Register returns the values of the parameters that were ent...

Page 66: ... 1 3107 3207 2106 Diagnosis State 2 data type Usign 16 register length 1 3108 3208 4013 Mass flow unit Qm data type Usign 8 register length 1 0 Non configured register spaces must be filled with FFF 3132 3232 0 Response following the scan register request In this example 12 registers are used in the scan register Scan register 1 register range address 1100 to 1199 Scan register 2 register range ad...

Page 67: ...ensor 2012 Feature Series TUSIGN8 1 50 FMT230 60 FMT250 90 FMT410 100 FMT430 110 FMT450 Sensor model Specific functions such as the filling function are available depending on the selection 3301 Sensor ID TUSIGN32 2 ID number of the sensor 2501 Sensor Serial No TCHAR 20 Serial number of the sensor 3303 Sensor Run Hours TUSIGN32 2 Operating hours of the sensor Sensor Calibration 2016 First Cal Date...

Page 68: ...7 7499 8 Qm Max TFLOAT 2 Set measuring range maximum mass flow 7179 1 7225 2 7271 3 7317 4 7363 5 7409 6 7455 7 7501 8 Qm Min TFLOAT 2 Set measuring range minimum mass flow 2217 1 2219 2 2221 3 2223 4 2225 5 2227 6 2229 7 2231 8 Qv Max DN TFLOAT 2 Maximum volume flow for the selected nominal diameter at Qm Max DN 7189 1 7235 2 7281 3 7327 4 7373 5 7419 6 7465 7 7511 8 Qv Max TFLOAT 2 Set measuring...

Page 69: ... 6085 1 6086 2 6087 3 6088 4 6089 5 6090 6 6091 7 6092 8 Shape and probe pos TUSIGN8 3 220 round cross section sensor centered 235 round cross section 245 rectangular cross section Piping form and sensor position 7165 1 7211 2 7257 3 7303 4 7349 5 7395 6 7441 7 7487 8 Inside diameter TFLOAT 2 Inside diameter of the piping 7165 1 7211 2 7257 3 7303 4 7349 5 7395 6 7441 7 7487 8 Duct inner height TF...

Page 70: ... to 10 of a gas mix 7001 1 7021 2 7041 3 7061 4 7081 5 7101 6 7121 7 7041 8 Concentr Gas Type 1 TFLOAT 2 10 to 100 6002 1 6012 2 6022 3 6032 4 6042 5 6052 6 6062 7 6072 8 Gas Type 2 TUSIGN8 1 7003 1 7023 2 7043 3 7063 4 7083 5 7103 6 7123 7 7043 8 Concentr Gas Type 2 TFLOAT 2 0 to 50 depending on residual quantity 6003 1 6013 2 6023 3 6033 4 6043 5 6053 6 6063 7 6073 8 Gas Type 3 TUSIGN8 1 7005 1 ...

Page 71: ...48 5 6058 6 6068 7 6078 8 Gas Type 8 TUSIGN8 1 7015 1 7035 2 7055 3 7075 4 7095 5 7115 6 7135 7 7055 8 Concentr Gas Type 8 TFLOAT 2 0 to 12 5 depending on residual quantity 6009 1 6019 2 6029 3 6039 4 6049 5 6059 6 6069 7 6079 8 Gas Type 9 TUSIGN8 1 7017 1 7037 2 7057 3 7077 4 7097 5 7117 6 7137 7 7057 8 Concentr Gas Type 9 TFLOAT 2 0 to 11 11 depending on residual quantity 6010 1 6010 2 6030 3 60...

Page 72: ...Mass function present 0 Off No VeriMass function present 1 On VeriMass function present 2661 Manufacturer TUSIGN8 20 Name of manufacturer 2681 Street TUSIGN8 20 Manufacturer s address street 2701 City TUSIGN8 20 Manufacturer s address city 2721 Phone TUSIGN8 20 Manufacturer s address phone number Transmitter Transmitter Version 2001 FW Device Ver TUSIGN8 3 Firmware version package 2004 FW Frontend...

Page 73: ... write protection switch See also Write protect switch on page 49 This parameter is read only Sensor 3421 Sensor Location Tag TCHAR 20 Set the measuring point tagging for the sensor 3401 Sensor Tag TCHAR 20 Set the TAG number of the sensor Sensor Application Selector 6081 Dig In 0 Application TUSIGN8 1 1 Application 1 8 Application 8 Display of the application assignment to the optional digital in...

Page 74: ...FLOAT 2 Set the measuring range maximum mass flow 7179 1 7225 2 7271 3 7317 4 7363 5 7409 6 7455 7 7501 8 Qm Min TFLOAT 2 Set the measuring range minimum mass flow 2217 1 2219 2 2221 3 2223 4 2225 5 2227 6 2229 7 2231 8 Qv Max DN TFLOAT 2 Maximum volume flow for the selected nominal diameter at Qm Max DN This parameter is read only 7189 1 7235 2 7281 3 7327 4 7373 5 7419 6 7465 7 7511 8 Qv Max TFL...

Page 75: ... 6087 3 6088 4 6089 5 6090 6 6091 7 6092 8 Shape and probe pos TUSIGN8 1 220 round cross section sensor centered 235 round cross section 245 rectangular cross section Select the piping form and sensor position 7165 1 7211 2 7257 3 7303 4 7349 5 7395 6 7441 7 7487 8 Inside diameter TFLOAT 2 Set the inside diameter of the piping 7165 1 7211 2 7257 3 7303 4 7349 5 7395 6 7441 7 7487 8 Duct inner heig...

Page 76: ... 7121 7 7041 8 Concentr Gas Type 1 6002 1 6012 2 6022 3 6032 4 6042 5 6052 6 6062 7 6072 8 Gas Type 2 7003 1 7023 2 7043 3 7063 4 7083 5 7103 6 7123 7 7043 8 Concentr Gas Type 2 The value range depends on the concentration of gas types with a smaller index Maximum 0 50 6003 1 6013 2 6023 3 6033 4 6043 5 6053 6 6063 7 6073 8 Gas Type 3 7005 1 7025 2 7045 3 7065 4 7085 5 7105 6 7125 7 7045 8 Concent...

Page 77: ...6078 8 Gas Type 8 7015 1 7035 2 7055 3 7075 4 7095 5 7115 6 7135 7 7055 8 Concentr Gas Type 8 The value range depends on the concentration of gas types with a smaller index Maximum 0 12 5 6009 1 6019 2 6029 3 6039 4 6049 5 6059 6 6069 7 6079 8 Gas Type 9 7017 1 7037 2 7057 3 7077 4 7097 5 7117 6 7137 7 7057 8 Concentr Gas Type 9 The value range depends on the concentration of gas types with a smal...

Page 78: ...ctory Def ACTION 1 All user accessible parameters will be reset to the factory default settings Transmitter Feature Settings 2028 FillMass On Off TUSIGN8 1 0 Off 1 On FillMass function present Off No FillMass function present On FillMass function present 3233 FillMass Code TUSIGN16 1 0x0000 0xFFFF Sets the device specific code for activating the FillMass function To use this function subsequently ...

Page 79: ...actor by which the standard state 0 C 1 atm is multiplied to define an individual standard state 3497 Volumeflow Qv Name TCHAR 8 Alphanumeric maximum 7 characters Enter a name for the standard volume flow If the first character is a space the standard notation is used 3505 Volume Tot Name TCHAR 8 Alphanumeric maximum 7 characters Enter a name for the standard volume counter If the first character ...

Page 80: ... 0001 100 000 kg Sets the factor of the unit for the user defined mass counter 3497 Volumeflow Qv Name TCHAR 8 Alphanumeric maximum 7 characters Enter a name for the user defined unit Qv 5073 Volumeflow Qv Fact TFLOAT 2 0 0001 100000 m3 s Set the factor in m3 h for the user defined unit Qv 3505 Volume Tot Name TCHAR 8 Alphanumeric maximum 7 characters Enter the name of the user defined counter uni...

Page 81: ...2 Volume Flow Selection of the process value issued via the pulse output 5027 Quantity Pulses TFLOAT 2 0 001 to 100 000 pulses Set the pulses per mass unit or volume unit see table for the pulse output The pulse value is a result of the ratio of Quantity Pulses per Quantity Mass or Quantity Pulses per Quantity Volume 5031 Quantity Mass orQuantity Volume TFLOAT 2 5029 Pulse Width TFLOAT 2 0 05 to 2...

Page 82: ...Off 1 On Selection of error messages signaled via the binary output 41 42 Only if the parameter Signal Source Binary has been set to 2 Alarm signal 4030 Qm Massflow Max 4031 Qm Massflow Min 4032 Qv Volumeflow Max 4033 Qv Volumeflow Min 4027 Tm Temperature Max 4028 Tm Temperature Min 4034 Sensor Soiling Dig Out 51 52 4044 Mode TUSIGN8 1 0 Off 1 Binary output 2 Frequency output 5 90 phase rotation 6...

Page 83: ...eters are only available if the digital output 51 52 has been configured as a binary output 4025 Signal Source Binary TUSIGN8 1 2 Alarm signal 4 End contact fill function Selection of binary output function Alarm signal the binary output functions as an alarm output The alarm type is selected with the parameters Alarm Cfg 51 52 End contact fill function the binary output is activated when the set ...

Page 84: ... Min TFLOAT 2 0 to 110 Factory setting 0 Setting of the alarm limits for the mass flow If the standard volume flow up scales or down scales the values set in the parameters Qm Massflow Min and Qm Massflow Max error message no 1 Mass flow too high low is generated 7185 1 7231 2 7277 3 7323 4 7369 5 7415 6 7461 7 7507 8 Qm Massflow Max TFLOAT 2 0 to 130 Factory setting 110 7195 1 7241 2 7287 3 7333 ...

Page 85: ... the IEEE format is deactivated 0 the data words are sent in the standard Modbus big endian format Factory setting IEEE format activated 4008 Baud Rate TUSIGN8 1 0 2400 Bd 1 4800 Bd 2 9600 Bd 3 19200 Bd 4 38400 Bd 5 56000 Bd 6 57600 Bd 7 115200 Bd Selection of the transmission speed baud rate for the Modbus communication Factory setting 9600 baud 4009 Parity TUSIGN8 1 0 None 1 Even 2 Odd Selection...

Page 86: ... Cycle ACTION 1 Resetting of the maintenance interval By writing any value to this address the maintenance interval is reset to the value set under Preset Maint cycle Diagnosis Values 247 Gas Temperature TFLOAT 2 Output of current meter tube temperature in C The parameter is read only 223 Transmitter Temp FE TFLOAT 2 Output of current housing temperature in C The parameter is read only bis Simulat...

Page 87: ...FLOAT 2 0 to 10500 pulses Only if the digital output 51 52 has been configured as a pulse output 5003 Mass Flow unit TFLOAT 2 0 to 2 x QmMax DN Setting of the simulated measured values The simulated value is selected with the parameter Simulation Switch 5011 Mass Flow TFLOAT 2 200 to 200 5007 Qv Vol flow unit TFLOAT 2 0 to 2 x QvMax DN 5015 Qv Vol flow TFLOAT 2 200 to 200 5001 Temperature unit TFL...

Page 88: ... error 129 Sensor temperature error 130 Occupied error 131 Memory access error Read fingerprint status 2235 2237 2239 2241 Value TDC1 Value TDC2 Value HDC1 Value HDC2 TFLOAT 2 Read VeriMass parameters See SensorCheck diagnosis function on page 98 for additional information on assessing the results 2035 Temperature change TDC1 2037 Temperature change TDC2 2039 Heat emission change HDC1 2041 Heat em...

Page 89: ...12 No Frontend Board detected Wrong connection Defect Frontend 13 FEB communication error 14 Incompatible Frontend Board 15 NV chips defect on Motherboard 16 Dig Out 41 42 is saturated 27 ADC Failure on Frontend Board 28 Electronics failFrontend Board 29 Sensor temperature out of range 30 Frontend temp out of range 31 Sensor failure or disconnected 32 Sensor heat emission limit 33 Medium temperat ...

Page 90: ...efined fill quantity is reached the configured binary output is activated Note Before setting the fill quantity the corresponding process value must be selected with the parameter Batch Process Value 9006 Reset Cur Batch Tot ACTION 1 Resets the parameter Current Batch Total to zero and prepares the next fill operation 9008 Start Batching ACTION 1 Starts the fill operation by writing any value to t...

Page 91: ...s been set to 2 Manual 5047 Quantity TFLOAT 2 Read only or set to 0 0 Output of the overrun quantity automatically calculated by the transmitter Only if the parameter Mode has been set to 1 Automatic 5045 Factor TFLOAT 2 0 0 to 1 0 Factory setting 0 25 Sets the weighting of the last filling process during automatic calculation of the overrun quantity The calculation is based on the following formu...

Page 92: ...uts and closed again once the preset filling quantity is reached The transmitter measures the overrun quantity and calculates the overrun correction from this Additionally the low flow cut off can be activated if required Setup For the configuration of the fill mass function the following steps must be performed 1 The FillMass function must be active See also parameter range Feature Settings on pa...

Page 93: ...locity pressure etc The value must therefore be experimentally determined for every application Fill operation The following steps must be performed for every fill operation The digital output DO1 DO2 must be configured as Batch end contact for this purpose Figure 57 Fill operation The current fill quantity for the present fill operation can be read out via the Modbus address 401 Current Batch Tot...

Page 94: ...iority and the last has the lowest If multiple errors are detected simultaneously the error with the highest priority determines the alarm condition of the measurement variable and the current output If an error with a higher priority does not affect the measurement variable or the output status the error with the next highest priority determines the status of the measurement variable and the outp...

Page 95: ...F084 010 NV data defect Data storage irreparable 0 0 20 1 293 81 F081 041 FEB voltages outside range 78 C078 003 Flowrate to zero 0 0 76 C076 005 All totalizer stopp 74 C074 006 Totalizer reset Reset of one or more Totalizers 0 70 C070 026 An alarm is simulated 59 M059 038 Invalid Sensor configuration 58 M058 040 Sensor soiling detected 55 S055 032 Frontend temp out of range 47 S047 015 Dig Out 41...

Page 96: ...1 42 pulse output maximum pulse rate up scaled Check parameterization see Parameter range Output on page 81 Out of specification 33 81 4 0 S090 031 Sensor temperature out of range Measuring medium temperature outside of the set alarm threshold or permissible limit values Check parameterization see Parameter range Process Alarm on page 84 Check measuring medium temperature see chapter Process condi...

Page 97: ... External counter reset is active Functional check 28 76 3 3 C070 026 An alarm is simulated Alarm simulation active Deactivate simulation see Parameter range Diagnostics on page 86 Functional check 6 54 0 5 M026 004 Maintenance interval is reachedMaintenance interval reached Conduct maintenance of the device Maintenance interval start new cycle see Parameter range Diagnostics on page 86 Maintenanc...

Page 98: ...1 Value TDC2 Value HDC1 Value HDC2 Read VeriMass parameters Value TDC1 Temperature change TDC1 Value TDC2 Temperature change TDC2 Value HDC1 Heat emission change HDC1 Value HDC2 Heat emission change HDC2 Assessment of the result Assessment of the results of the VeriMass parameters TDC1 TDC2 HDC1 HDC2 must be conducted individually and depending on the application The following table provides value...

Page 99: ...ning the housing switch off the power supply CAUTION Risk of burns due to hot measuring media The device surface temperature may exceed 70 C 158 F depending on the measuring medium temperature Before starting work on the device make sure that it has cooled sufficiently NOTICE Damage to components The electronic components of the printed circuit board can be damaged by static electricity observe ES...

Page 100: ...he sensor to dry or carefully dry with warm air 6 Check that the gasket between the sensor and pipe component or welding adapter is clean and in good condition if necessary replace it with a new gasket O Ring Ø 55 mm 3 mm 2 16 in 0 12 in 7 Install the sensor in the pipe component or hot tap fitting as described in chapter Assembly of the pipe component on page 26 and Disassembly of the sensor on p...

Page 101: ...l the guide tube out of the changing device Clean the guide tube if necessary 3 Replace both inside O rings on the changing device and the O ring of the guide tube Lightly lubricate the O rings as well as the threads of the union nut and slip ring of the guide tube 4 Insert the guide tube in the changing device and tighten the fixing screws of the union nut as far as the limit stop in exactly the ...

Page 102: ...r guidelines See also Use in potentially explosive atmospheres on page 6 WARNING Risk of injury due to live parts When the housing is open contact protection is not provided and EMC protection is limited Before opening the housing switch off the power supply CAUTION Risk of burns due to hot measuring media The device surface temperature may exceed 70 C 158 F depending on the measuring medium tempe...

Page 103: ...ut the defective fuse and insert a new fuse 4 Close the transmitter terminal box 5 Switch on the power supply 6 Check that the device is working correctly If the fuse blows again on activation the device is defective and must be replaced Returning devices Use the original packaging or a secure transport container of an appropriate type if you need to return the device for repair or recalibration p...

Page 104: ...onsideration If the device is to be used at another location the device should preferably be packaged in its original packing so that it cannot be damaged Observe the notices in Returning devices on page 103 Disposal Note Products that are marked with the adjacent symbol may not be disposed of as unsorted municipal waste domestic waste They should be disposed of through separate collection of elec...

Page 105: ...ilable in the ABB download area at www abb com flow 14 Additional documents Note All documentation declarations of conformity and certificates are available in ABB s download area www abb com flow Trademarks Modbus is a registered trademark of Schneider Automation Inc Swagelok is a registered trademark of the Swagelok Company ...

Page 106: ...details Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or risk to health Yes No If yes which type of contamination please place an X next to the applicable items biological corrosive irritating combustible highly extremely combustible toxic explo...

Page 107: ...SensyMaster FMT230 FMT250 THERMAL MASS FLOWMETER OI FMT230 250 EN REV C 107 FMT200 Installation diagram 3kxf000094G0009 Page 1 of 5 ...

Page 108: ...108 SensyMaster FMT230 FMT250 THERMAL MASS FLOWMETER OI FMT230 250 EN REV C 15Appendix FMT200 Installation diagram 3kxf000094G0009 Page 2 of 5 ...

Page 109: ...SensyMaster FMT230 FMT250 THERMAL MASS FLOWMETER OI FMT230 250 EN REV C 109 Page 3 of 5 ...

Page 110: ...110 SensyMaster FMT230 FMT250 THERMAL MASS FLOWMETER OI FMT230 250 EN REV C 15Appendix FMT200 Installation diagram 3kxf000094G0009 Page 4 of 5 ...

Page 111: ...SensyMaster FMT230 FMT250 THERMAL MASS FLOWMETER OI FMT230 250 EN REV C 111 Page 5 of 5 ...

Page 112: ...notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forb...

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