ABB Sace Emax UL Listed User Manual Download

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ABB SACE

Emax UL Listed

Installation, service and maintenance
instructions for low voltage air power circuit
breakers

RH0109002 L2275

Installation and service
instructions

Courtesy of NationalSwitchgear.com

Summary of Contents for Sace Emax UL Listed

Page 1: ...B SACE Emax UL Listed Installation service and maintenance instructions for low voltage air power circuit breakers RH0109002 L2275 Installation and service instructions Courtesy of NationalSwitchgear com ...

Page 2: ...B SACE N Doc Model RH0109002 Apparatus Dis Title App Uff Resp Uff Utilizz Installation service and maintenance instructions for low voltage air power circuit breakers Scale Lingua en Courtesy of NationalSwitchgear com ...

Page 3: ... breaker maintenance 20 9 Measures to be taken for any operating anomalies 21 10 Accessories 22 10 1 Electrical accessories 22 10 2 Mechanical accessories 25 10 3 Spare parts 25 11 Trip units general notes 26 11 1 Safety notes 27 11 1 1 Notes for dielectric strength tests 27 11 2 Abbreviations and various notes 27 11 2 1 Abbreviations 27 11 2 2 Various notes 27 12 SACE PR111 P A trip unit Identifi...

Page 4: ...ications 56 14 4 1 General 56 14 4 2 Inputs outputs 57 14 4 3 Communication bus 57 14 4 4 Information functions 57 14 4 5 Control functions 58 14 4 6 User interface 58 14 4 7 Default settings 59 14 5 Putting into service 59 14 5 1 Connections 59 14 5 2 Test 59 14 5 3 Initial settings 59 14 6 Operative operating instructions during service 60 14 6 1 Menus 60 14 6 2 Modification of parameters 61 14 ...

Page 5: ...ions 101 16 4 5 Control functions 102 16 4 6 User interface 102 16 4 7 Default settings 103 16 5 Putting into service 103 16 5 1 Connections 103 16 5 2 Test 103 16 5 3 Initial settings 103 16 6 Operative operating instructions during service 104 16 6 1 Menus 104 16 6 2 Modification of parameters 105 16 6 3 Signals 105 16 7 Troubleshooting 106 16 8 Warning and error messages 106 16 9 Accessories 10...

Page 6: ... whether the power circuit breaker is selective or current limiting The fixed version power circuit breaker has its own terminals for connection to the power circuit In the draw out version the power circuit breaker makes up the moving part of the apparatus which is completed with a cradle fitted with the terminals for connection to the power circuit of the installation Coupling between moving par...

Page 7: ...over 5 days from receipt of the material The notification must indicated the number of the shipping note 3 Storage lifting and weights The power circuit breaker protected by an external wooden housing is fixed by means of screws to the transport plate or to the bottom of the packing case If the power circuit breaker has to remain in the warehouse even for a short time before being put into service...

Page 8: ...cking in lock have been supplied separately proceed to assemble it as follows On the self adhesive plate 4 find the assembly position of the stop bolts in relation to the power circuit breaker which has to be housed in the cradle Insert the two hexagonal head screws 1 in the holes found in the previous point as shown in the figure Fix the two screws with the washers 2 and the hexagonal stops 3 Che...

Page 9: ...f other screws are used check that the head of the screws does not extend more than 5 5 mm 0 22 inches from the base of the cradle 4 3 3 Installation of the cradle on board a ship Fig 12a Regarding the fixing points of the SACE Emax draw out version air power circuit breakers for the applications on board a ship additional fixing on the sides of the cradle itself is recommended the M12 screws and ...

Page 10: ...as there are six for E4 and E6 4 4 Installation of the flange on the compartment door Fig 9 Make the compartment door mounting holes foreseen in the Overall dimensions paragraph Apply the flange 1 onto the front of the compartment door fixing it from the inside by means of the self threading screws 2 Fixed power circuit breaker Horizontal rear terminals Vertical rear terminals Note The drawings ar...

Page 11: ...arefully studied by the switchgear designer Some examples of possible constructions in relation to the shape and size of the power circuit breaker terminals are given in this paragraph The various types of terminals are of constant dimensions per size of power circuit breaker it is normally advisable to exploit the whole contact surface of the terminal so the width of the connection busbar should ...

Page 12: ...ss the insulating parts excessively applying the tightening torque indicated in figure 11 Check the tightening after 24 hours Fig 18 Check tightening after 24 hours Cradle terminals No screws for phase No screws for neutral Fixed power circuit breaker terminals No screws for phase No screws for neutral 5 2 Grounding The fixed version power circuit breaker and the cradle of the draw out power circu...

Page 13: ...e is immediate access to the terminals of the fixed connector when the compartment door is open Furthermore for connection of the position contacts of the moving part in relation to the cradle a terminal box is available identified by code XF The connector and terminal box have screw terminals E1 E2 E3 E4 E6 5 contacts in position E4 E6 10 contacts in position E1 E2 E3 10 contacts in position Capt...

Page 14: ...s remove the front protection 3 of the trip unit by working on the blocks 1 as shown in the figure remove the trip unit 4 by removing the side nuts 2 and sliding it out from the front of the power circuit breaker Being of the two way type changeover contacts the auxiliary contacts can be modified from break contacts to make contacts and vice versa simply by moving the output conductor from one pos...

Page 15: ...ltage if provided Supply the undervoltage release at the relative rated voltage and carry out the power circuit breaker closing operation Remove voltage to the trip Supply the undervoltage release at the relative rated voltage and carry out the power circuit breaker closing operation Close the power circuit breaker Supply the shunt trip at the relative rated voltage Open the power circuit breaker ...

Page 16: ...tion 2 Lever for manual charging of the closing springs 3 Mechanical indicator for power circuit breaker open O and closed I 4 Mechanical indicator for trip unit tripped on request 5 Pushbutton for the manual closing operation 6 Signaling device for springs charged discharged 7 Operation counter on request 8 Key lock on the closing operation on request 9 Mechanical indicator for power circuit brea...

Page 17: ...ally starts recharging the springs again when the power returns It is in any case always possible to complete the recharging operation manually Press Press d Opening the power circuit breaker For manual opening of the power circuit breaker press pushbutton O 1 When there is a shunt trip the operation can also be carried out remotely by means of the special control circuit Opening having taken plac...

Page 18: ...n to avoid any unnecessary stress C Before the racking in operation remove any padlock on the segregation shutters of the isolation terminals on the cradle Press NOTES In relation to the cradle the power circuit breaker moving part can take up different positions identified as follows DISCONNECTED the moving part is inserted in the cradle WITH OUT connection between the power terminals and WITHOUT...

Page 19: ...echanism springs are discharged in the case of draw out power circuit breakers work with the power circuit breaker racked out of the cradle for interventions on fixed version power circuit breakers or on cradles of draw out power circuit breakers remove the supply to the power circuit and to the auxiliary circuits Furthermore visibly ground the terminals both on the power supply side and on the lo...

Page 20: ...or 10000 operations for E1 E2 and E3 Six months or 10000 operations for E1 E2 and E3 One year or 5000 operations for E4 and E6 Six months or 5000 operations for E4 andE6 Checking intervention of the trip unit One year Six months Power circuit breaker maintenance par 8 3 5 Every 10000 operations for E1 E2 and E3 Every 5000 operations for E4 and E6 Power circuit breaker Mechanical life Electrical li...

Page 21: ...or dry cloths Put the rings back in place and tighten screws and nuts appropriately Ask ABB SACE for replacement of the damaged parts Remove the shutters and clean with a rough clothsoaked in a suitable solvent and lubricate moderately with neutral grease Tighten the screws suitably Clean with a rough cloth soaked in a suitable solvent and lubricate moderately with neutral grease Tighten the nuts ...

Page 22: ...L AVANIA GREASE R1 KLUBER LUBRIFICATION CENTO PLEX 2P Lubricate the small opening and closing shafts and the hooks with 5 RX MOLY OLEOTECNICA grease Fig 33c Equivalent grease KLUBER LUBRIFICATION GRAFLOSCON A G 1 ULTRA Replace the operating mechanism springs after 10 000 operations for E1 E2 and E3 and after 5 000 operations for E4 and E6 8 3 5 Power circuit breaker maintenance Replace the followi...

Page 23: ...arts Press the mechanical pushbutton for signaling protection intervention Check the state of the contacts in series with the trip unit circuit Measure the voltage it must not be less than 85 of the rated voltage Check the rating plate voltage of the trip units Check connections fuses interlock protection power circuit breakers and consent contacts Check tightening of the screws connecting the wir...

Page 24: ...e of instantaneous service the minimum duration of the current impulse must be 100 ms In the case of permanent power supply to the shunt trip you must wait for a time of at least 30 ms before giving the opening control to the closing coil Reference figures in the electrical circuit diagrams YO 4 5 YC 2 3 YO2 8 Undervoltage release YU The undervoltage release carries out power circuit breaker openi...

Page 25: ...YU Reference figures in the electrical circuit diagrams YU 6 Time delay device for undervoltage release D The undervoltage release can be combined with an electronic time delay device to be mounted outside in relation to the power circuit breaker which allows a delay in intervention of the trip unit with established and adjustable times The use of the delayed undervoltage release is recommended wh...

Page 26: ...wer circuit breaker it is possible to have electrical signaling by means of 5 or 10 auxiliary contacts which are installed on the cradle Only available for power circuit breaker in draw out version to be installed on the cradle The auxiliary contacts take up the following configurations 5 contacts group consisting of 2 connected signaling contacts 2 disconnected signaling contacts and 1 test posit...

Page 27: ...e moving part of the power circuit breaker in the draw out version being racked out of the cradle if the closing springs are charged The accessory is supplied as standard for each draw out version power circuit breaker Only available for draw out version power circuit breaker to be installed on the moving part CAUTION Incompatible with the undervoltage release YU Transparent protection covers a Pr...

Page 28: ...ted in each pole All the adjustment and control parts available to the user are arranged on the front of the trip unit Their installation in the power circuit breaker is simple the mechanical fixing is carried out by means of four nuts whereas some connectors are available for the electrical connections whose references are indicated on the electrical circuit diagram XK1 connector for connection o...

Page 29: ...on PR112 P A Protection trip unit for Emax power circuit breaker UL version PR112 PDM A Protection trip unit for Emax power circuit breaker UL version PR113 P A Protection trip unit for Emax power circuit breaker UL version PR113 PDM A Protection trip unit for Emax power circuit breaker UL version PR120 B ABB SACE power supply unit Relè Release Also called Protection unit or Trip unit RMS value SA...

Page 30: ...of operation of the unit can be completely set by the user 12 2 2 Electrical characteristics Nominal service frequency 50 60 Hz 10 Pass band 600 Hz max Peak factor 2 1 max 2 8 In MTBF 15 years 45 C 12 2 3 Self supply All the Protection functions see par 12 2 1 are operative without any external auxiliary power supply In fact self supply is guaranteed from the CTs installed in the power circuit bre...

Page 31: ...or inverse time t k I2 In the latter case the trip time is given by the expression 2 2 2 2 64 max I I per t I t f f If is the fault current and I2 the protection threshold set by the user NB Time expressed in seconds 12 4 3 Protection I The protection which can be disabled with fixed time t k is carried out with nil intentional delay 12 4 4 Protection G The protection which can be disabled is of t...

Page 32: ...5 Other functions 12 5 1 Watchdog Operation of the management circuits of the PR111 P A and the relative SW are constantly monitored from a special control circuit inside the microcontroller in order to prevent it blocking during operation 12 5 2 Simple test of the trip unit Using the TT1 test unit see par 12 11 1 connected to the special dedicated test connector see ref G Fig 36 it is possible to...

Page 33: ...itial settings If the PR111 is supplied directly installed in the power circuit breaker ABB SACE will see to applying the adhesive labels for all the variables relative to the power circuit breaker e g Type of power circuit breaker CT size etc Vice versa if the PR111 is supplied as a loose piece it will be up to the user to apply the adhesive labels relative to all the necessary parameters It shou...

Page 34: ...technical characteristics of these protection functions please see par 12 4 No parameterization is allowed if the PR111 unit is in an alarm situation In the diagrams on the front plate see ref T Fig 36 relative to the settings the position of the dipswitch is indicated by the white part In the diagram at the side the dipswitch is set in the top position 12 9 2 1 Example of setting An example of se...

Page 35: ...pare a brief description of the opening when did it happen how many times always under the same conditions with what type of load with what current can the event be reproduced 4 Send communicate all the information collected together with the applicative circuit diagram of the power circuit breaker to your nearest ABB Assistance The completeness and the accuracy of the information supplied to ABB ...

Page 36: ...cale Page N t k I2 12 12 Trip curves The trip curves given are indicative and only show a sub group of the possible selections see par 12 9 2 1 12 12 1 Trip curves of functions L I 12 12 2 Trip curves of functions L S I Courtesy of NationalSwitchgear com ...

Page 37: ...L2275 Emax UL 35 132 Doc N Mod RH0109002 Apparatus Scale Page N t k 12 12 4 Trip curves of function G 12 12 3 Trip curves of functions L S I Courtesy of NationalSwitchgear com ...

Page 38: ...y means of the SA which acts directly on the mechanical operating mechanism of the apparatus 13 3 Electrical characteristics Nominal operating frequency 50 60 Hz 10 Pass band 600 Hz max Peak factor 2 1 max 4 In MTBF 15 years 45 C 13 3 1 Self supply All the protection functions are operational without an external auxiliary power supply In fact self supply is guaranteed by the CT installed in the po...

Page 39: ...ds to be disconnected before the protection for overload L intervenes to definitively open the circuit breaker This function is only available when there is an auxiliary power supply and when there is the external PR020 K signalling unit The protection allows current signal processing of the neutral pole in the following way 1 at 50 of the phase value 2 at 100 of the phase value The threshold valu...

Page 40: ...of the circuit breakers at the head of each chain must be empty The zone selectivity function allows the fault area to be isolated only isolating the installation at the level closet to the fault keeping the rest of the installation operative This means that a fault on the load side of Relay 1a will be isolated by the latter without Relay 1 and Relay 0 intervening A fault just to the load side of ...

Page 41: ...e case when unbalance between two or more phases higher than the set threshold I6 is determined The percentage of unbalance is calculated as follows 100 max min max I I I Sbil where Imax is the maximum and Imin min the minimum phase current 13 7 6 Protection against overtemperature inside the OT release A sensor which monitors the temperature inside the unit is placed inside the PR112 unit This al...

Page 42: ...ntering edit mode on the protection setting page 13 7 8 Protection against instantaneous short circuit Iinst This function has a single protection curve with fixed time When the protection trips the circuit breaker opens by means of the opening solenoid SA 13 7 8 1 Selection of the threshold value To set the Iinst protection correctly linked to the size of the circuit breaker work on the relative ...

Page 43: ...ge which shows the last data stored are therefore only available when there is an auxiliary power supply In self supply the attempt to access the page makes a function not available message appear The percentage of contact wear is indicative of the electrical life of the EMAX power circuit breaker electrical contacts The functionality of the trip unit is not in any way modified by the presence of ...

Page 44: ...always guaranteed when there is self supply I 0 35 In single phase or auxiliary power supply User interfacing devices with the Self test function This is carried out by means of selection from the Test Menu in the case of a positive result correct operation of the following is verified Display all the pixel of the matrix light up LEDs 4 Magnetic Flags 4 or 5 for LSIG version Prealarm Relay tripped...

Page 45: ...ub menus or for canceling ESC P Pushbutton to carry out release of the opening solenoid TEST adjustment functions Caption to the front of the PR112 unit Alphanumerical displayof the LCD type with 4 lines with 20 characters each and which is rear lit when auxiliary voltage is present It is possible to adjust the contrast Each time the unit is activated the display indicates the following page CURRE...

Page 46: ... and the movements to be carried out with the keyboard in the READ mode just for data readout or in the EDIT mode for setting the protection parameters In the case when the page displayed is the one of the main menu or of other sub menus two different operating ways can be obtained depending on the state of the unit 1 READ the page relative to the currents will be displayed automatically after abo...

Page 47: ... this it is absolutely indispensable for the user to modify the password and define each modifiable parameter carefully before putting the PR112 into service 13 14 4 Password management Password 0 To enter edit mode it is necessary to enter a numerical password with four figures the default password is 0001 Select the value of the first figure between 0 and 9 by means of the up and down keys and p...

Page 48: ...ear xxx Gr xxxxxA Thermal Memory xxx Set Password N Open xxxxx I PROT S PROT t xxxxx xxx OverTemper Trip xxx Short circuit I2 x xIn xxxxxA Min Unbal Phase xxx Current Icw t2 x xxsec K51 pL xxxxxxxx Wear xxx Tmem xxx Szone xxx Tor selec xxx I PROT t k xxx Ext tor In xxxA I3 x xIn xxxxxA CB xxxxxxxxx xxxkA t3 Instantaneous CS In xxxxA G PROT t xxxxx xxx I4 x xxIn xxxxA t4 x xxsec Trip xxx Gzone xxx ...

Page 49: ...used to display the messages Indicate whether the accessory PR020 K unit is present Select the Nominal Frequency value for operation of the installation Select the setting value relative to protection of the neutral conductor percentage expressed according to the phase current Programming a new password in EDIT mode The successive messages are New Password e Confirm PSW for confirmation Select ena...

Page 50: ...value of disconnection of the first load Selection of the threshold value of disconnection of the second load Method Connection disconnection of a load Selection of the threshold of connection of the load and relative waiting time Selection of the threshold of disconnection of the load Maximum number of reclosing operations which can be carried out and number of reclosing operations carried out LO...

Page 51: ...rip time t2 min 3 ABB SACE respects the NEC standard guaranteeing that the maximum value of ground fault current I4 selectable does not exceed the value of 1200A TherangeofadjustmentthethresholdI4isallowedisautomaticallydecreased according to the type of power circuit breaker selected so that the following condition is respected I4 x In 1200A 4 These tolerances are valid with the following hypothe...

Page 52: ...6 Troubleshooting The following table gathers together a series of typical service situations which are useful to understand and solve hypothetical faults or malfunctions N B 1 Before consulting the following table check any signaling of error messages on the first line of the display for a few seconds 2 FN indicates normal operation of the PR112 3 In the case when the suggestions proposed do not ...

Page 53: ...on the power circuit breaker has been selected e g E1 with 5000A ERROR I2 I1 The trip threshold of function L is higher than threshold of function S ERROR I3 I2 The trip threshold of function S is higher than threshold of function I ERROR S ZONE SEL Zone selectivity for function G has been activated but zone selectivity is already active for function S ERROR G ZONE SEL Zone selectivity for functio...

Page 54: ...nected to PR020 K has been isolated K LOAD 2 OPEN Load n 2 connected to PR020 K has been isolated K AR DISABLED The auto reset of load n 1 connected to PR020 K has been disabled PASSWORD MANAGEMENT MESSAGE DESCRIPTION Password Enter the access password in EDIT mode Wrong Password The password entered is wrong New Password Enter the new password Confirm Password Confirm the new password entered 13 ...

Page 55: ...cial instruction manual The unit must be connected to the PR112 by means of an internal bus with a corded shielded cable with two conductors see note A of par 11 2 2 with a maximum length of 15m The shield must be grounded both on the power circuit breaker side and on the PR020 K side 13 18 3ABB SACE PR120 B power supply unit The PR120 B is a supplementary power supply unit with front connection b...

Page 56: ...ge N t k I2 t k 13 19 Trip curves The trip curves given are indicative and only represent a sub group of the possibilities selectable par 13 15 2 2 13 19 1 Trip curves of functions L S I 13 19 2 Trip curves of functions L S I Courtesy of NationalSwitchgear com ...

Page 57: ...L2275 Emax UL 55 132 Doc N Mod RH0109002 Apparatus Scale Page N t k I 2 t k 13 19 3 Trip curves of function G Courtesy of NationalSwitchgear com ...

Page 58: ...mation necessary to make the physical external connections to the protection trip unit as well as the maximum distances of the cabling the type of conductor to be used etc are given in document RH0298 C The following are trademarks of Modicon Inc Modbus 984 P190 SM85 ModConnect BM85 RR85 SQ85 Modcom BP85 SA85 14 4 Specifications 14 4 1 General When there are no auxiliary power supplies the communi...

Page 59: ...nly active when there is Vaux Maximum changeover current 3A 250V AC 0 2A 100V DC Insulation contact contact voltage 1000 V AC 14 4 3 Communication bus External bus Modbus protocol RS485 2 Wire Twisted Pair 19 2kbit s max connection to differential bus See par 14 3 note B 14 4 4 Information functions To access the following pages see par 14 6 1 14 4 4 1 Software version ABB SACE This page shows whi...

Page 60: ...14 4 4 3 CB Springs yyyyy See par 14 4 4 3 CB Pos zzzzz See par 14 4 4 3 Test YO YC kkk Control function for opening and closing the power circuit breaker by means of coils YC and YO To open the power circuit breaker select YO and then press the TEST pushbutton on the front of the PR112 PD A To close the power circuit breaker select YC and then press the TEST pushbutton on the front of the PR112 P...

Page 61: ...ary to complete the missing cabling on the terminal box or sliding contacts of the power circuit breaker with those required for the dialogue function as well as to replace the connectors which are coupled with the PR112 trip unit from the terminal box 14 5 2 Test Before putting into service it is advisable to carry out some opening closing and resetting controls of the power circuit breaker also ...

Page 62: ...Status xxxxx Manual Opens xxxxx L xxxxx S xxxxx CB Springs yyyyyyy Prot Trips xxxxx I xxxxx G xxxxx CB Pos zzzzz Other Trips xxxxx T xxxxx TestYO YC kkk Trip Fails xxxxx 14 6 Operative operating instructions during service 14 6 1 Menus As already seen previously the PR112 uses the display to show messages data and menus These are organized in a logical and intuitive way For user convenience all th...

Page 63: ...d 255 Logical address of the device Baudrate 9600 19200 bit s Data transmission speed Parity Even Odd Control mode of data transmitted Addressing Standard ABB SACE Type of addressing of the Modbus data Slave Addr 255 means unit not configured 14 6 3 Signals 14 6 3 1 Optical signals Signaling Description Led µP Fault COMMUNICATION red Microprocessor of the dialogue unit with temporary or permanent ...

Page 64: ...o the opening 2 Recover the power supply voltage and or closing coils 4 Impossible to change the PR112 The unit is set to Remote Set the unit to Local parameters and or send remote controls from the front keyboard 5 Impossible to change the PR112 1 The unit is set to Local 1 Set the unit to Remote parameters and or send remote 2 The device is a PR112 PD A 2 FN opening closing controls 6 No Int Bus...

Page 65: ...e In continuous current rating of the CTs mounted in the power circuit breaker and not the Iu uninterrupted continuous current rating of the power circuit breaker itself Example the E1B A800 power circuit breaker with 250 A CT has an Iu of 800A and an In of 250 A The unit carries out opening of the power circuit breaker in which it is integrated by means of the SA which acts directly on the mechan...

Page 66: ... mentioned in the previous paragraph A sudden drop or loss of the Vaux does not have any effect on the protection functions since if involved in a fault current this guarantees self supply The Vaux is necessary for some special functions performances e g SdZ communication rear illumination of the display The time for reaching normal running of the PR113 from the moment of connection of the Vaux is...

Page 67: ...s 1 disconnection of two distinct loads 2 connection and disconnection of a load This protection allows single loads to be disconnected before protection for overload L intervenes to definitively open the power circuit breaker It is a function which is only available when there is an auxiliary power supply The PR113 unit allows current signal processing of the neutral pole with different relations...

Page 68: ...the curve t2 selected at 1 5xI2 The other characteristics are the same as those for thermal memory L see par 15 2 6 1 1 15 2 6 2 2 Start up threshold S It is possible to select the start up function in the case where the curve with fixed time is selected The function is disabled by selecting at the StartUp parameter on the protection S page The time the start up threshold is valid for depends on w...

Page 69: ...serted NO 1 1 No trip Inserted YES 0 1 tselectivity Inserted YES 1 1 t2 programmed As seen in par 15 4 2 2 it is possible to set the time tselectivity 40 200ms The tpgr setting for the parameter makes tselectivity t2 useful for the relays at the base of the selectivity chain 15 2 6 3 Directional Protection D The PR113 unit carries out excludable directional protection against short circuit with ad...

Page 70: ...nd without activating any output DFout or DBout Setting the Direction parameter for operation with zone selectivity has no influence The typical configuration of the power circuit breaker system for which the use of zone selectivity D is foreseen is the ring one as shown as an example in the following figure In the case when a fault is determined on one of the sections of the system Load A the end...

Page 71: ...aking a protection according to the TT system The nominal values of the current sensors available are given in par 15 4 2 1 In single phase self supply protection G is only active if the primary current is higher than 0 4xIn When the value of the phase current is above 4xIn function G excludes itself since in this case it is the other protections which intervene as the fault is considered a phase ...

Page 72: ... K51 p1 and K51 p2 to be configured or by means of the contacts supplied by the PR020 K accessory signaling unit par 15 7 2 The function is only active when there is an auxiliary power supply The protection can be totally disabled by selecting the value Off beside the indication of the type of control activated see par 15 4 2 2 Each single protection is excludable by selecting Off for the threshol...

Page 73: ...th with self supply and with auxiliary supply When the total reverse active power sum of the power of the 3 phases exceeds the set threshold of reverse active power P11 the protection times for the time set t11 and then opens The minus sign in front of the threshold and the power indicates reverse power The threshold is indicated in a percentage of Pn where Pn is the nominal power of the power cir...

Page 74: ...ere is an auxiliary power supply In the case of self supply the sum of the entering currents must exceed a certain value see par 15 2 2 1 for the display to be activated Both with Vaux and self supply the display is lit after a few seconds see par 15 2 2 from when the PR113 itself is turned on The indication corresponds to a value under the minimum measurable The indication xxxx corresponds to a v...

Page 75: ...sible to access a whole series of other measurements Only the Power factor and Frequency peak factor pages are also available with self supply Position the cursor arrow over the required position and press the key to access the measurement desired The PR113 unit provides measurement of the power factor of each phase and of the system calculated as a weighted average of the phase factors For phase ...

Page 76: ...e there is another bar the 25th representing the progressive value of the period in progress of storage Using the and keys it is possible to position yourself over the bar desired which starts to flash and read the corresponding value of the that period for example the maximum power determined in the P interval as well as the time that period of measurement was started with reference to the presen...

Page 77: ... circuit breaker In any case functionality of the trip unit is in no way modified by the presence of the wear messages The prealarm message wear 80 warning LED lighting up indicates that the wear has reached a high value The alarm message 100 wear emergency LED lighting up indicates that it is necessary to check the state of contact wear The signals are only active with Vaux The percentage of wear...

Page 78: ...SET key 24 T trip Opening by protection T Reset signaling by means of RESET key 25 UV trip Opening by protection UV Reset signaling by means of RESET key 26 OV trip Opening by protection OV Reset signaling by means of RESET key 27 RV trip Opening by protection RV Reset signaling by means of RESET key 28 RP trip Opening by protection RP Reset signaling by means of RESET key 29 U trip Opening by pro...

Page 79: ...a fault signaling takes place by means of a special alarm message and the emergency LED lighting up 15 2 10 4 Self Test User interface devices with the Self test function Select On and press to check correct operation of Display all the pixel of the matrix light up Contrast this is decreased increased and then reset Led n 6 Magnetic Flags n 5 Relay tripped contact k51 Y01 mPfault k51 p1 and k51 p2...

Page 80: ...magnetic and electrical signals RESET to end the Self Test or to return to the current page from the Trip page O Magnetic signaling indicating ground fault G protection tripped P Magnetic signaling indicating instantaneous short circuit I protection tripped Q Magnetic signaling indicating trip of protection functions S or D R Magnetic signaling indicating overload L protection tripped S Magnetic s...

Page 81: ...peration of the parameters just configured press theESC key once only A check will be carried out for parameters entered and then the page for programming confirmation will be displayed To return to the main menu it is necessary to press the ESCkey twice The RESET pushbutton must be used to reset the yellow magnetic flags the contacts of the signaling relay unit and to interrupt the self test The ...

Page 82: ...Time Curves T M ZS Trip 1 L 1 In 144 s I2 t Off 2 S Off 6 In min K Off 0 04s 3 D Off 6 In 0 2s 0 2s Off 0 13s 4 I On 4 In 5 G Off 0 2 In 0 4 s K Off 0 04s On 6 U Off 50 5 s Off 7 OT See par 15 2 6 7 Off 8 K Off 9 UV Off 0 9 Un 5 s Off 10 OV Off 1 05 Un 5 s 11 RV Off 0 15 Un 15 s 12 RP Off 0 1 Pn 10 s 13 Iinst On E1 14 Language Engl 15 Net Frequency 60 Hz 16 PR020 K Off 17 PR020 K relays Off 18 Neu...

Page 83: ... carried out on PEN for TN S systems the connection must be carried out on N for configurations with neutral or on PE for configurations without neutral as shown in application diagram A in the case where the PE is used the current on this could be around a dozen mA If the customer considers this value too high or has a residual current protection which risks intervening application diagram B must...

Page 84: ...s Apart from this it is absolutely indispensable for the user to modify the password and carefully define each modifiable parameter before putting the PR113 into service 15 3 6 Password management Password 0 To enter edit mode it is necessary to enter a four figure numerical password Select the value of the first figure between 0 9 by means of the and keys and press to confirm the figure and pass ...

Page 85: ...uctions during service 15 4 1 Menus As already seen previously the PR113 uses the display to show messages diagrams and menus These are organized in a logical and intuitive way For user convenience all the screens visible are given below Not available See next page Courtesy of NationalSwitchgear com ...

Page 86: ...L2275 Emax UL 84 132 Doc N Mod RH0109002 Apparatus Scale Page N If the IINST current intervenes Courtesy of NationalSwitchgear com ...

Page 87: ...he parameters set On completion of a programming operation to accept the new configuration Accept prg press the key or press the ESC key to refuse it and therefore keep the old configuration Undo prg The following will therefore appear These pages indicate whether data storage has been successful or not In the latter case the PR113 unit will use the last valid configuration set 15 4 2 1 Modificati...

Page 88: ...perate in Configurable from PR113 mode by means of special dip switches only with Vaux Programming new password in EDIT mode The successive messages are New Password e Confirm PSW for confirmation Select the time interval for data acquisition in the Historical Measurements Select the Warning current threshold value Iw the absolute value of the threshold is also displayed Indicate whether there is ...

Page 89: ...5 2 6 Following the instructions given in par 15 2 11 2 and 15 4 1 show the pages for setting the protection functions on the display Not respecting the limits at settings of I1 and Neutral sel can damage the power circuit breaker with consequent risks for the operator as well Heading all the protections excluding L T and Iinst are disabled For protections S and G it is also possible to select the...

Page 90: ...oad connection threshold of I1 and relative waiting time Load n 1 disconnection threshold of I1 Load n 2 disconnection threshold of I1 Depending on the TYPE selection one of the be following pages will displayed Disconnection of two loads Mode Connection disconnection of one load Mode Activate or disable the TRIP of the protection for Temperature out of range Phase Unbalance Function Enabling thre...

Page 91: ...40s 7 If 4xIn 15 If 4xIn t k I2 step 0 1xIn step 0 01 In 10 If 4xIn 20 If 4xIn I 1 5xIn I3 15xIn 10 If 4xIn 25ms t k step 0 1xIn Instantaneous 15 If 4xIn G 0 2xIn I4 1xIn 3 0 1s t4 0 4s Thebestofthetwodata step 0 05s 7 If 4xIn 10 o 50ms If 4xIn t k step 0 02xIn tpgr 0 04s t4sel 0 40s step 0 005s G 0 2xIn I4 1xIn 3 0 1s t4 0 4s 7 If 4xIn 15 t k I2 step 0 02xIn step 0 05s D 0 6xIn I7 10xIn 0 20s t7 ...

Page 92: ...ion trip set to on Wear at 100 CTs disconnected Opening solenoid SA disconnected NB Flashes in the case of trip of the backup protection Signaling Description Yellow magnetic flag Trip of one of the following protections undervoltage overvoltage residual voltage reverse active power phase unbalance overtemperature Yellow magnetic flag L Trip of protection L Yellow magnetic flag S Trip of protectio...

Page 93: ...Selection 5 Rapid trip with I3 Off Iinst trip FN with short circuit with high I 6 I of ground high but there is no trip 1 Incorrect selection of the sensor 1 Set int or ext sensor 2 Function G prevented with I 4 In 2 FN 7 Display off 1 Vaux missing and the busbar I is 1 FN see 15 2 2 1 less than the minimum value 2 Temperature out of range 2 FN see 15 2 6 7 8 The display is not rear lit Vaux missi...

Page 94: ... OPEN The status input of the power circuit breaker has not been cabled correctly check only carried out with Vaux V_AUX Off S Sel Off The unit is configured to operate with zone selectivity S but the auxiliary power supply has been removed V_AUX Off G Sel Off The unit is configured to operate with zone selectivity G but the auxiliary power supply has been removed V_AUX Off D Sel Off The unit is c...

Page 95: ...than that of load opening K LOAD 1 TIMING The current circulating has exceeded the threshold of load n 1 connected to PR020 K and the unit is under timing for load opening K LOAD 2 TIMING The current circulating has exceeded the threshold of load n 2 connected to PR020 K and the unit is under timing for load opening K LOAD 1 CLOSING Load n 1 connected to PR020 K is about to be reconnected K LOAD 1...

Page 96: ...irementsaretheclassicones AlarmL S I Trip thesearepreconfiguredinthePR020 K makingputtingintoserviceimmediate The PR020 K must be supplied with 24V DC 20 Vaux For installation and operation of the PR020 K accessory please consult the special instruction manual The unit must be connected to the PR113 by means of an internal bus with a corded shielded cable with two conductors see note A of par 11 2...

Page 97: ... t k 1SDC200083F0003 1SDC200084F0003 15 8 Trip curves The trip curves given are indicative and only show a sub group of the possible selections see par 15 4 2 2 15 8 1 Trip curves of functions L S I 15 8 2 Trip curves of functions L S I Courtesy of NationalSwitchgear com ...

Page 98: ...L2275 Emax UL 96 132 Doc N Mod RH0109002 Apparatus Scale Page N t k I2 t k 1SDC200085F0003 15 8 3 Trip curves of function G Courtesy of NationalSwitchgear com ...

Page 99: ...L2275 Emax UL 97 132 Doc N Mod RH0109002 Apparatus Scale Page N D U 1SDC200092F0003 1SDC200093F0003 15 8 4 Trip curves of function D 15 8 5 Trip curves of function U Courtesy of NationalSwitchgear com ...

Page 100: ...2275 Emax UL 98 132 Doc N Mod RH0109002 Apparatus Scale Page N UV OV 1SDC200094F0003 1SDC200095F0003 15 8 6 Trip curves of function UV 15 8 7 Trip curves of function OV Courtesy of NationalSwitchgear com ...

Page 101: ...2275 Emax UL 99 132 Doc N Mod RH0109002 Apparatus Scale Page N RV RP 1SDC200096F0003 1SDC200097F0003 15 8 8 Trip curves of function RV 15 8 9 Trip curves of function RP Courtesy of NationalSwitchgear com ...

Page 102: ...auxiliary power supply the communication functions are not active The PR113 A unit fitted with dialogue allows a supervision system to acquire information The information available is Data transmitted from the PR113 PD A to the supervision system 1 Protection parameters set 2 Configuration parameters set 3 Phase neutral and ground currents 4 Line to line and starred voltages 5 Power factor for eac...

Page 103: ...Maximum changeover current 3A 250V AC 0 2A 100V DC Insulation contact contact voltage 1000 V AC 16 4 3 Communication bus External bus Modbus protocol RS485 2 Wire Twisted Pair 19 2kbit s max connection to differential bus See par 16 3 note B 16 4 4 Information functions To access the following pages see par 16 6 1 16 4 4 1 Software version ABB SACE This page shows which Software version there is o...

Page 104: ...See par 16 4 4 3 CB Springs yyyyy See par 16 4 4 3 CB Pos zzzzz See par 16 4 4 3 Test YO YC kkk Control function for opening and closing the power circuit breaker by means of coils YC and YO To open the power circuit breaker select YO and then press the TEST pushbutton on the front of the PR113 PD A To close the power circuit breaker select YC and then press the TEST pushbutton on the front of the...

Page 105: ...ation of the trip unit even under severe environmental and electromagnetic conditions Pay particular attention to the types of cable the connections to ground and the maximum distances recommended In case of replacement of a PR113 P A with a PR113 PD A it is necessary to complete the missing cabling on the terminal box or sliding contacts of the power circuit breaker with those required for the di...

Page 106: ...xxxxx D xxxxx UN xxxxx UV xxxxx OV xxxxx RV xxxxx RP xxxxx 1 Unit Configuration 2 Parameters Prog 3 Measurements Trips 4 Test 5 Information 6 Other Functions ESC 200 100 0 V 1V 2 V3 L1 L2 L3 NE G r o u n d A PR113 A 16 6 Operative operating instructions during service 16 6 1 Menus As already seen previously the PR113 uses the display to show messages data and menus These are organized in a logical...

Page 107: ...nd 255 Logical address of the device Baudrate 9600 19200 bit s Data transmission speed Parity Even Odd Control mode of data transmitted Addr Type Standard ABB SACE Type of addressing of the Modbus data Slave Addr 255 means unit not configured 16 6 3 Signals 16 6 3 1 Optical signals Signaling Description Led µP Fault COMMUNICATION red Microprocessor of the dialogue unit with temporary or permanent ...

Page 108: ...opening 2 Recover the power and or closing coils supply voltage 4 Impossible to change the PR113 parameters The unit is set to Remote Set the unit to Local and or carry out opening closing controls from the front keyboard 5 Impossible to change the PR113 parameters 1 The unit is set to Local 1 Set the unit to Remote and or send remote 2 The device is a PR113 PD A 2 FN opening closing controls 6 No...

Page 109: ...15 2 296 11 65 386 15 2 404 15 91 530 20 87 566 22 28 656 25 83 782 30 79 908 35 75 E1 E2 E3 E4 E6 1SDC200152F0003 17 Overall dimensions Fixed power circuit breaker Basic version with horizontal rear terminals Caption 1 Insulating or metal insulated wall A 3 Poles B 4 Poles Courtesy of NationalSwitchgear com ...

Page 110: ... 2 Segregation where foreseen 3 Power circuit breaker M10 fixing mounting hole included in the supply 4 No 1 M12 screw for grounding included in the supply E1 3 poles E2 3 poles E1 4 poles E2 4 poles E3 3 poes E3 4 poles Fixed power circuit breaker Basic version with horizontal rear terminals Courtesy of NationalSwitchgear com ...

Page 111: ...es E6 4 poles Fixed power circuit breaker Basic version with horizontal rear terminals Caption 1 Inside edge of compartment door 2 Segregation where foreseen 3 Power circuit breaker M10 fixing mounting hole included in the supply 4 No 1 M12 screw for grounding included in the supply Courtesy of NationalSwitchgear com ...

Page 112: ...132 Doc N Mod Apparatus Scale Page N RH0109002 Fig 37 E1 E2 E3 1200 2000 A E1 E2 E3 1200 2000 A 1SDC200155F0003 Fixed power circuit breaker Basic version with vertical rear terminals Courtesy of NationalSwitchgear com ...

Page 113: ... 111 132 Doc N Mod Apparatus Scale Page N RH0109002 Fig 38 E3 2500 A E4 E6 E3 2500 A E4 E6 1SDC200156F0003 Fixed power circuit breaker Basic version with vertical rear terminals Courtesy of NationalSwitchgear com ...

Page 114: ... 76 414 16 3 324 12 76 414 16 3 432 17 01 558 21 97 594 23 39 684 26 93 810 31 89 936 36 85 E1 E2 E3 E4 E6 1SDC200157F0003 Draw out power circuit breaker Basic version with horizontal rear terminals Caption 1 Run from racked in to test to isolated A 3 Poles B 4 Poles Courtesy of NationalSwitchgear com ...

Page 115: ...ole included in the supply 4 No 1 M12 screw for grounding included in the supply 5 No 4 fixed part mounting holes standard 6 Alternative drilling with 25 mm pitch for fixing fixed part 7 Ventilation drilling on the switchgear E1 3 poles E2 3 poles E1 4 poles E2 4 poles E3 3 poles E3 4 poles Draw out power circuit breaker Basic version with horizontal rear terminals Courtesy of NationalSwitchgear c...

Page 116: ...ion where foreseen 3 Power circuit breaker M8 fixing mounting hole included in the supply 4 No 1 M12 screw for grounding included in the supply 7 Ventilation drilling on the switchgear E4 3 poleas E4 4 poles E6 3 poles E6 4 poles Draw out power circuit breaker Basic version with horizontal rear terminals Courtesy of NationalSwitchgear com ...

Page 117: ... 3 poles E2 3 poles E1 4 poles E2 4 poles Caption 1 Inside edge of compartment door 2 Segregation where foreseen 3 Power circuit breaker M8 fixing mounting hole included in the supply 5 Run from racked in to test to isolated 6 No 4 fixed part mounting holes standard 7 Alternative drilling with 25 mm pitch for fixing fixed part Courtesy of NationalSwitchgear com ...

Page 118: ... 4 poles 1200 2000 A Caption 1 Inside edge of compartment door 2 Segregation where foreseen 3 Power circuit breaker M8 fixing mounting hole included in the supply 4 No 2 M12 screws for grounding included in the supply 5 Run from racked in to test to isolated 6 Alternative drilling with 25 mm pitch for fixing fixed part 7 Ventilation drilling on the switchgear Courtesy of NationalSwitchgear com ...

Page 119: ...poles 2500 A Caption 1 Inside edge of compartment door 2 Segregation where foreseen 3 Power circuit breaker M8 fixing mounting hole included in the supply 4 No 2 M12 screws for grounding included in the supply 5 Run from racked in to test to isolated 6 Alternative drilling with 25 mm pitch for fixing fixed part 7 Ventilation drilling on the switchgear Courtesy of NationalSwitchgear com ...

Page 120: ...r terminals Caption 1 Inside edge of compartment door 2 Segregation where foreseen 3 Power circuit breaker M8 fixing mounting hole included in the supply 4 No 2 M12 screws for grounding included in the supply 5 Run from racked in to test to isolated 7 Ventilation drilling on the switchgear E4 3 poles E4 4 poles Courtesy of NationalSwitchgear com ...

Page 121: ... terminals E6 3 poles E6 4 poles Caption 1 Inside edge of compartment door 2 Segregation where foreseen 3 Power circuit breaker M8 fixing mounting hole included in the supply 4 No 2 M12 screws for grounding included in the supply 5 Run from racked in to test to isolated 7 Ventilation drilling on the switchgear Courtesy of NationalSwitchgear com ...

Page 122: ...les Suitable for operating at 100 rating in a compartment of the dimen sions shown in the figure with a ventilation of 48 square inches 12x4 in the bottom part and in the top part Refer to the compartment drawings for verification Tightening torque of the fixing screws Nm 20 177 lb in Tightening torque of the main terminals Nm 70 620 lb in Tightening torque of the grounding screw Nm 70 620 lb in H...

Page 123: ...80 7 09 180 7 09 180 7 09 180 7 09 234 9 21 234 9 21 270 10 63 360 14 17 360 14 17 486 19 13 Fixed version Draw out version Minimum distance between the power circuit breaker and the side of the switchgear Door mounting holes Compartment door mechanical lock A 3 Poles A 4 Poles Courtesy of NationalSwitchgear com ...

Page 124: ...bell alarm for shunt trip Y01 TRIPPED only provided with PR112 P A PR112 PD A PR113 P A or PR113 PD A trip unit K51 Zin Zone selectivity input only provided with Uaux and PR112 P A or PR112 PD A trip unit K51 Zout Zone selectivity output only provided with Uaux and PR112 P A or PR112 PD A trip unit M Motor for closing spring charging Q Power circuit breaker Q 1 25 Power circuit breaker auxiliary c...

Page 125: ...overcurrent YO2 Second shunt trip see note Q YU Undervoltage release see notes B and Q Description of figures Fig 1 Closing spring charging motor circuit Fig 2 Closing coil circuit Fig 3 Closing coil circuit with control from the dialogue unit of the PR112 PD A or PR113 PD A trip unit Fig 4 Shunt trip Fig 5 Shunt trip circuit with control from the dialogue unit of the PR112 PD A or PR113 PD A trip...

Page 126: ...T3 and T4 poles of the X or XV connector must be short circuited by the customer I The contact cannot be used if the PR112 PD A and PR113 PD A unit is present L The contact cannot be used if the PR113 P A or PR113 PD A unit is present M Connect one of the S75I contacts indicated in fig 31 or 51 in the way shown in figs 42 44 In the case of fixed version power circuit breakers connect the XV K14 te...

Page 127: ...h automatic opening Molded case switch Control coil general symbol Instantaneous trip unit Trip unit with short adjustable time delay characteristic Converter separated galvanically Conductors in shielded cable e g three conductors Conductors or corded cables e g 3 conductors Connection of conductors Make contact Break contact with with automatic trip Changeovercontact Closing position contact lim...

Page 128: ... circuit breaker with PR111 A PR112 P A PR112 PD A PR113P A and PR113 PD A electronic trip unit State of operation Three pole power circuit breaker with electronic PR111 A PR112 P A PR112 PD A PR113P A and PR113 PD A trip units and current transformer on neutral conductor outside the power circuit breaker Courtesy of NationalSwitchgear com ...

Page 129: ...L2275 Emax 127 132 Doc N Mod Apparatus Scale Page N RH0109002 Motor operator shunt trips closing coils and undervoltage releases Signaling contacts Courtesy of NationalSwitchgear com ...

Page 130: ...L2275 Emax 128 132 Doc N Mod Apparatus Scale Page N RH0109002 Signaling contacts Courtesy of NationalSwitchgear com ...

Page 131: ...L2275 Emax 129 132 Doc N Mod Apparatus Scale Page N RH0109002 Auxiliary circuits of the PR112 P A trip unit Auxiliary circuits of the PR112 PD A trip unit Courtesy of NationalSwitchgear com ...

Page 132: ...L2275 Emax 130 132 Doc N Mod Apparatus Scale Page N RH0109002 Auxiliary circuits of the PR113 P A trip unit Auxiliary circuits of the PR113 PD A trip unit Courtesy of NationalSwitchgear com ...

Page 133: ...L2275 Emax 131 132 Doc N Mod Apparatus Scale Page N RH0109002 PR020 K signaling unit Courtesy of NationalSwitchgear com ...

Page 134: ...L2275 Emax 132 132 Doc N Mod Apparatus Scale Page N RH0109002 Courtesy of NationalSwitchgear com ...

Page 135: ...35 395 111 Telefax 39 035 395 306 433 http www abb com Due to possible developments of standards as well as of materials the characteristics and dimensions specified in the present catalogue may only be considered binding after confirmation by ABB SACE Courtesy of NationalSwitchgear com ...

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ABB Sace Emax UL Listed, Installation, Service And Maintenance Instructions

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