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RAIO-01 User’s manual

9

Chapter 1 – Introduction

Intended
audience

The manual is intended for the people who are
responsible for commissioning and using an RAIO-01
Analogue I/O Extension module with the ACS800 drive.
The reader is expected to have a basic knowledge of
electrical fundamentals, electrical wiring practices and
how to operate the drive.

Before you start

It is assumed that the drive is installed and ready to
operate before starting the installation of the extension
module.

In addition to conventional installation tools, have the
drive manuals available during the installation as they
contain important information not included in this
manual. The drive manuals are referred to at various
points of this document.

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Summary of Contents for RAIO-01

Page 1: ...ABB Drives Analogue I O Extension Module RAIO 01 User s Manual ...

Page 2: ......

Page 3: ...Analogue I O Extension Module RAIO 01 User s Manual 3AFE64484567 REV B EN EFFECTIVE 2009 04 21 2009 ABB Oy All Rights Reserved ...

Page 4: ......

Page 5: ...y The drive and adjoining equipment must be properly earthed Do not attempt any work on a powered drive After switching off the mains always allow the intermediate circuit capacitors 5 minutes to discharge before working on the frequency converter the motor or the motor cable It is good practice to check with a voltage indicating instrument that the drive is in fact discharged before beginning wor...

Page 6: ...Safety instructions 6 RAIO 01 User s manual ...

Page 7: ...r 2 Overview Overview 11 The RAIO 01 module 11 Module layout 11 Delivery check 12 Compatibility 12 Warranty and liability information 12 Chapter 3 Installation Mounting 13 Mounting onto RMIO board 13 Mounting onto AIMA adapter 14 Removing and refitting the cover of the enclosure 15 Switches 15 Input mode selection 16 Input signal type selection 17 Terminal designations 18 Wiring 19 Node ID selecti...

Page 8: ...Table of contents 8 RAIO 01 User s manual Chapter 4 Fault tracing Status LED 21 Option slot installation 21 AIMA 01 I O Module Adapter installation 21 Appendix A Technical data ...

Page 9: ...ge of electrical fundamentals electrical wiring practices and how to operate the drive Before you start It is assumed that the drive is installed and ready to operate before starting the installation of the extension module In addition to conventional installation tools have the drive manuals available during the installation as they contain important information not included in this manual The dr...

Page 10: ...in the first few pages of this manual Chapter 2 Overview contains a short description of the RAIO 01 Analogue I O Extension module a delivery checklist and warranty information Chapter 3 Installation contains instructions for module hardware settings mounting and cabling Chapter 4 Fault tracing explains fault tracing and the LED indications of the RAIO 01 module Appendix A contains technical data ...

Page 11: ...ar current 0 4 20 mA outputs with 12 bit resolution The analogue inputs and outputs are galvanically isolated as a group from each other and the power supply Module layout 1 2 3 4 5 6 1 2 3 4 5 6 Fixing screw GND Node ID selector Module status LED Fixing screw CHASSIS Configuration switch behind cover 0 8 4 C 2 6 A E 1 3 5 7 9 B D F CHASSIS GND Node ID AO1 SHLD SHLD AO1 AO2 AO2 AI1 SHLD SHLD AI1 A...

Page 12: ...abnormal conditions of temperature dust or corrosives or failures due to operation above rated capacities Nor shall the manufacturer ever be liable for consequential and incidental damages The period of manufacturer s warranty is 12 months and not more than 18 months from the date of delivery Extended warranty may be available with certified start up Contact your local distributor for details Your...

Page 13: ... of the module and the RMIO board AIMA adapter On installation of the module the signal and power connection to the drive is automatically made through a 38 pin connector Mounting onto RMIO board 1 Insert the module carefully into SLOT 1 or SLOT 2 on the RMIO board of the drive until the retaining clips lock the module into position 2 Fasten the two screws included to the stand offs Note Correct i...

Page 14: ...nto position 2 Fasten the two screws included to the stand offs Note Correct installation of the screws is essential for fulfilling the EMC requirements and for proper operation of the module 3 Remove the cover of the module enclosure see page 15 4 Set the configuration DIP switches of the module to the required position pages 16 and 17 5 Set the node ID for the module page 20 and refit the cover ...

Page 15: ...nd lifting the cover off Refit the cover by pushing it back into its place until the retaining clips lock it into position Figure 1 Removing and refitting the cover Switches Figure 2 Top view of the module cover removed Cover Retaining clips Base Cover Retaining clips Base X2 X1 1 2 3 4 5 6 1 2 3 4 5 6 0 8 4 C 2 6 A E 1 3 5 7 9 B D F ON 1 2 3 4 5 6 ON 1 2 3 4 5 6 AI1 signal mode AI1 signal level A...

Page 16: ...The resolution of the A D conversion is 11 data bits 1 sign bit The way the drive interprets the negative range of the inputs depends on the settings of the drive See the Firmware Manual of the drive In unipolar mode default the analogue inputs can handle positive signals only The resolution of the A D conversion is 12 data bits DIP switch setting Input signal type Analogue input AI1 Analogue inpu...

Page 17: ...The selection is made with the configuration DIP switch S2 on the circuit board of the module Input signal type DIP switch settings Analogue input 1 Analogue input 2 Current signal 0 4 20 mA Default Voltage signal 0 2 10 V Voltage signal 0 2 V ON 1 2 3 4 5 6 ON 1 2 3 4 5 6 ON 1 2 3 4 5 6 ON 1 2 3 4 5 6 ON 1 2 3 4 5 6 ON 1 2 3 4 5 6 ...

Page 18: ... Ω Galvanically isolated as a group see page 24 from the analogue outputs power supply and earth Voltage signal 0 2 10 V or 0 2 V Input impedance 200 kΩ Galvanically isolated as a group see page 24 from the analogue outputs power supply and earth 2 AI1 3 AI2 Analogue input 2 4 AI2 5 SHLD Cable shield AC earthing Connected via an RC circuit to the frame 6 SHLD X2 Marking Description 1 AO1 Current o...

Page 19: ...ing example Note If the transducers or indicators are located far away from each other earth the shield at one unit through a capacitor e g 10 nF 400 V to avoid circulating earth current flow Note X1 and X2 have separate RC circuits as shown above i e the SHLD terminals on one terminal block are connected together and earthed through a common RC circuit AI1 AI1 SHLD Transducer 1 AI2 AI2 SHLD Trans...

Page 20: ...e module is mounted into SLOT 1 or SLOT 2 on the drive The default setting of selector S1 is 5 Programming The communication between the module and the drive is activated by a drive parameter Ensure that the parameter settings correspond to the mode switch setting of the module The RAIO 01 can replace and or extend certain standard inputs and outputs See the drive Firmware Manual Parameter Group 9...

Page 21: ... has a hardware failure Ensure the 38 pin connector is properly inserted Contact an ABB service representative AIMA 01 I O Module Adapter installation There is no communication with the drive Check that the drive is powered Check the module node ID Check that the fibre optic cables are connected correctly transmitters to receivers and the connectors properly inserted Check the fibre optic cables v...

Page 22: ...Chapter 4 Fault tracing 22 RAIO 01 User s manual ...

Page 23: ...ettings Rotary switch for node ID selection range 1 15 One DIP switch per input for selection between bipolar mode default and unipolar mode Two DIP switches per input for signal type and level selection Connectors 38 pin parallel bus connector Two 6 pole non detachable screw type terminal blocks for max 2 5 mm2 wire 95 mm 34 mm 20 mm 62 mm S2 1 2 3 4 5 6 1 2 3 4 5 6 0 8 4 C 2 6 A E 1 3 5 7 9 B D ...

Page 24: ...ximum peak value is 100 V The isolation towards the chassis potential e g GND and 24 VDC of the module carrier board has been tested at 1 5 kV AC for 1 s Common mode voltage 15 V max HW filtering 2 ms approx Analogue outputs Signal type 0 4 20 mA Load resistance max 700 Ω Resolution 0 024 12 bits Inaccuracy 0 5 Full Scale Range at 25 C Temperature coefficient 100 ppm C max Isolated from the analog...

Page 25: ...al 25 General Max power consumption 100 mA 5 V 120 mA 24 V Both voltages supplied by the RMIO board or AIMA 01 I O Module Adapter Estimated min lifetime 100 000 h All materials UL CSA approved Complies with EMC standards EN 50081 2 and EN 50082 2 ...

Page 26: ...Appendix A Technical data 26 RAIO 01 User s manual ...

Page 27: ......

Page 28: ...LAND Telephone 358 10 22 11 Fax 358 10 222 2681 Internet www abb com RAIO 01 3AFE64484567 REV B EN EFFECTIVE 2009 04 21 ABB Inc Drives Power Products 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 8378 800 243 4384 Fax 262 780 5135 ...

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