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In some versions of the motor, clearance holes in the stepped key will align with the tapped holes in the motor shaft and in others 
it will not. Other motor versions may not have tapped holes in the key-seat. This difference does not compromise functionality. 
However, the stepped key should NOT overhang the motor shaft regardless of whether the clearance holes align or not. Refer to 
Figure 2, Figure 3 and Figure 4.

STEPPED KEY

MOTOR SHAFT

STEPPED KEY DOES 

NOT OVERHANG 

MOTOR SHAFT

GEARBOX SIDE

MOTOR SIDE

Figure 2 - CORRECT Installation method of motor stepped key if clearance holes in the key align with motor 

tapped holes

STEPPED KEY DOES NOT 

OVERHANG MOTOR SHAFT

HOLES DO NOT ALIGN

MOTOR SHAFT

STEPPED KEY

GEARBOX SIDE

MOTOR SIDE

Figure 3 - CORRECT Installation method of motor stepped key if clearance holes in the key do NOT align with 

motor tapped holes

STEPPED KEY

HOLES ALIGN

! WRONG !

STEPPED KEY 

OVERHANGS 

MOTOR SHAFT

MOTOR SHAFT

GEARBOX SIDE

MOTOR SIDE

Figure 4 - !!WRONG!! Installation method of motor stepped key. Holes align but stepped key overhangs motor 

shaft

Summary of Contents for NEMA 280 10L263Y787Z1

Page 1: ...ding lock out and tag out Follow safe lifting practices on heavy components Assembly of 10L263Y787Z1 B866140 B1220987 or other ABB or Baldor Reliance 40 HP NEMA 280 Frame motor to Quantis Gearbox These instructions must be read thoroughly before installation or operation This instruction manual was accurate at the time of printing Please see new abb com for updated instruction manuals Note The man...

Page 2: ...R SHAFT STEPPED KEY DOES NOT OVERHANG MOTOR SHAFT GEARBOX SIDE MOTOR SIDE Figure 2 CORRECT Installation method of motor stepped key if clearance holes in the key align with motor tapped holes STEPPED KEY DOES NOT OVERHANG MOTOR SHAFT HOLES DO NOT ALIGN MOTOR SHAFT STEPPED KEY GEARBOX SIDE MOTOR SIDE Figure 3 CORRECT Installation method of motor stepped key if clearance holes in the key do NOT alig...

Page 3: ...The center marks shown in the above figure will serve as a visual aid for this alignment Tighten the clamp screw socket head screw on the clamp collar just enough to keep the clamp collar from rotating Do NOT completely tighten the clamp screw at this time The set screw and clamp screw must be aligned with the access holes on the gearbox motor adapter flange for final tightening Figure 7 Slide the...

Page 4: ...gearbox motor adapter flange TORQUE WRENCH SOCKET EXTENSION HEX BIT SOCKET USE SHORT INSERT T WRENCH DO NOT USE Figure 8 Tools to be used to tighten the clamp screw Summary The steps above are summarized in the image below STEP 1 INSTALL MOTOR STEPPED KEY SLIDE KEY RETAINER ON HOLLOW SHAFT STEP 2 MARK CLAMP COLLAR SLIDE ONTO HOLLOW SHAFT STEP 3 ASSEMBLE MOTOR TO GEARBOX AND TIGHTEN MOTOR MOUNTING ...

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