ZIEHL-ABEGG ZAtop SM180.24/B Assembly Instructions Manual Download | Manualshive

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Summary of Contents for ZAtop SM180.24/B

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Page 2: ...ions of the brake 5 5 Scope of delivery 6 6 Tools required 7 6 1 General 7 6 2 RTW 250 ZAtop SM180 24 B and SM180 35 B 7 6 3 RTW 350 ZAtop SM180 45 B 7 6 4 RTW 450 ZAtop SM180 46 B 7 7 Dismounting the brake 8 8 Mounting the brake 11 9 Functional test on microswitch inductive proximity switch for release monitor 14 10 Adjustment of the microswitch inductive proximity switch for release monitor 15 1...

Page 3: ...ty instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows Danger General hazardous area Death or severe injury or signiﬁcant property damage can occur if the corresponding precautions are not taken Information Important additional information and advice for user 2 3 Requirements placed on the personnel due diligence Danger Installation con...

Page 4: ...ope guard Do not carry out any activities during operation Only perform maintenance work on the drive when stopped If the elevator machine is not energised no electric torque is available Releasing the brakes can cause uncontrolled acceleration of the elevator We recommend short circuiting the windings of the de energised elevator machine to generate a brake torque dependent on the speed In the ev...

Page 5: ...has to rest on the buffer Cabin has to be suspended Thereby the ropes are unburdened 4 Versions of the brake Figure 4 01 Figure 4 02 Brake with a mechanical hand release system A brake with a mechanical hand release system is available optionally The hand release system cannot be ﬁtted later The complete brake must be replaced to retroﬁt the hand release system Assembly instructions model series Z...

Page 6: ... hexagon head bolt M12 x 130 8 8 with washer 14 1 Brake body 15 1 Brake rotor 16 1 O ring 19 4 Wire end sleeves 20 1 Micro active cloth 21 1 Feeler gauges 13 part 22 1 Anti tamper paint 20 ml 23 1 Technical vaseline 50 g 24 1 Quick cleaner LOCTITE 7063 400 ml The assembly kit brake article number 70029992 including pos 4 and pos 19 to pos 24 is option ally available and supplied in a separate fold...

Page 7: ...rticle number 70029119 Lifting eye bolt M10 6 2 RTW 250 ZAtop SM180 24 B and SM180 35 B Screw wrench size 13 Torque wrench for tightening torque 32 Nm size 13 6 3 RTW 350 ZAtop SM180 45 B Screw wrench size 16 Torque wrench for tightening torque 48 Nm size 16 6 4 RTW 450 ZAtop SM180 46 B Screw wrench size 18 Torque wrench for tightening torque 74 Nm size 18 Assembly instructions model series ZAtop ...

Page 8: ...ct for example bare metal switch cabinet parts immediately before Figure 7 01 Figure 7 02 1 Remove cover from connection box 1 2 Disconnect the electrical connection 2 of both brake bodies 3 Carefully remove strain reliefs 3 of all connecting cables with wire cutters 4 Cut off varistors 4 Figure 7 03 Figure 7 04 5 Feed all connecting cables 5 out of the terminal box 6 Remove the cable ties at the ...

Page 9: ...he hexagon head bolts 13 alternately in a diagonal conﬁguration with a screw wrench RTW 250 ZAtop SM180 24 B and SM180 35 B Unscrew the hexagon head bolts M8 x 130 10 9 13 with a screw wrench size 13 RTW 350 ZAtop SM180 45 B Unscrew the hexagon head bolts M10 x 130 8 8 13 with a screw wrench size 16 RTW 450 ZAtop SM180 46 B Unscrew the hexagon head bolts M12 x 130 8 8 13 with a screw wrench size 1...

Page 10: ...Figure 7 11 15 Detach the brake rotor 15 from the toothed hub The brake rotor may only be detached by hand ATTENTION Do not use screwdrivers to release the brake rotor The screwdrivers damage the friction lining Damaged friction linings may not be re ﬁtted 16 Remove the o ring 17 from the toothed hub C Assembly instructions model series ZAtop Dismounting the brake A TIA19_13 GB 2027 Index 002 Part...

Page 11: ...h a micro active cloth and quick cleaner LOCTITE 7063 2 Lightly grease the o ring 16 technical Vaseline and insert into the groove in the hub C 3 Slide the brake rotor 15 manually over the o ring 16 onto the toothed hub C with light pressure ATTENTION Ensure that the rotor collar with the smaller diameter is pointing towards the machine wall 4 Make sure that the gear teeth engage easily 5 O ring m...

Page 12: ...4 B and SM180 35 B Tighten the hexagon head bolts M8 x 130 10 9 13 with torque wrench size 13 Tightening torque 32 Nm RTW 350 ZAtop SM180 45 B Tighten the hexagon head bolts M10 x 130 8 8 13 with torque wrench size 16 Tightening torque 48 Nm RTW 450 ZAtop SM180 46 B Tighten the hexagon head bolts M12 x 130 8 8 13 with torque wrench size 18 Tightening torque 74 Nm 12 Endue the hexagon head bolts 13...

Page 13: ... air gap must be present See brake operating instructions in the appendix at the original operating instructions If the air gaps are outside the tolerance please contact our customer service Figure 8 09 Figure 8 10 Figure 8 11 Figure 8 12 17 Screw on the adapter plate 8 with the two hexagon head bolts M6 x 12 8 8 9 using a screw wrench size 10 Tightening torque 9 5 Nm 18 Screw on the eye plate 6 w...

Page 14: ...oswitch inductive proximity switch for re lease monitor After mounting of the brake a functional test must be performed on the micro switches inductive proximity switches see chapter Brake operating instructions release monitor at the original operat ing instructions If the function is not available please check the causes that may prevent the actuation of the micro switches inductive proximity sw...

Page 15: ...switches are selected for the magnet to be adjusted Adjustment of the release monitor with microswitches inductive proximity switches see Assembly and adjustment of release monitor with microswitches or inductive proximity switches chapter in the appendix at the original operating instructions 11 Disposal recycling Disposal must be carried out professionally and environmentally friendly in accorda...

Page 16: ...ical changes Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Straße 74653 Künzelsau Germany phone 49 7940 16 0 fax 49 7940 16 249 drives ziehl abegg de www ziehl abegg com ...

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