ABB J2013001 Quick Start Manual Download Page 2

 

QUICK START GUIDE

 

Page 2

 

© 2021 ABB. All rights reserved.

 

 

 

Step 2 

-

 Ground Chassis

 

Notes: 

 

Lug landing is M5 on 

5/8” 

centers (lug not provided) 

 

 

 

10 AWG (6mm2) recommended.

 

 

 

Some applications may rely on frame mounting screws for shelf ground 

 

 

 

omitting the shelf ground cable

 

Torque to 35 in

-

lb (4Nm ) 

-

 

5/16” (8 

mm) socket. 

 

Step 3 

-

 Connect System DC Reference (CO) Ground

 

Make one connection to the power system (CP, NE, SPS, etc.). No connection to a stand

-

alone, remote distribution 

shelf.

 

Connections are on the rear under the RETURN cover.

 

Attach  lug  adapter  to  the  unused  RETURN  bus  landings  of  the  top  or  bottom  Shelf  (850036871  lug  adapter  is 
supplied with primary distribution shelves).

 

Lug landing 

-

 

1/4” 

holes on 

5/8” 

centers (hardware provided, lug not provided)

 

Torque all hardware to 65 in

-

lb (7.3 Nm) 

-

 

7/16” 

socket.

 

 
 
 
 
 
 
 
 
 
 
 

Step 4 

-

 Connect Shelf DC 

 

Connections are on the rear under covers. 

 

Bus Connection 

-

 to an adjacent shelf

 

Install inter

-

shelf buses joining 

-

48V and RETURN bus connections of adjacent shelves.

 

Torque to 65 in

-

lb (7.3 Nm)

 

Cable Connection 

-

 Stand

-

alone Shelf

 

CAUTION: Verify battery voltage and polarity with a voltmeter before proceeding.

 

Lug Landings 

-

 2 x 

1/4” 

on 

5/8” 

center, 

0.7” 

(18mm) max. tongue width.

 

Connect cables with suitable lugs to 

-

48V and RETURN. 

 

Torque to 65 in

-

lb (7.3 Nm)

 

 

Frame Ground 

 

(right sides)

 

Lug Adapter

 

Summary of Contents for J2013001

Page 1: ...for details and accessories Tools required Step 1 Mount Shelf 1 Reposition mounting ears as required 4 screws each Torque to 25 in lb 2 8Nm Phillips screwdriver 2 Position the Initial Panel immediately above the rectifier shelf with Controller Position Supplementary Panels immediately above another Panel 3 Install Inter Shelf brackets between adjacent shelves optional Torque to 25 in lb 2 8Nm Phil...

Page 2: ...RETURN bus landings of the top or bottom Shelf 850036871 lug adapter is supplied with primary distribution shelves Lug landing 1 4 holes on 5 8 centers hardware provided lug not provided Torque all hardware to 65 in lb 7 3 Nm 7 16 socket Step 4 Connect Shelf DC Connections are on the rear under covers Bus Connection to an adjacent shelf Install inter shelf buses joining 48V and RETURN bus connecti...

Page 3: ...troller if present cable provided 2 Connect alarm cables between all Distribution Shelves RETURN bus Connections covers shown 48V bus Connections covers removed 2 Adjacent shelves Dual Lug Landings stand alone Shelf Inter shelf bus Alarm Cable Primary Distribution Shelf to Primary Rectifier Shelf Primary Rectifier Shelf with Controller Primary Distribution Shelf Alarm Cable Shelf to Shelf Suppleme...

Page 4: ...t Connections only Verify that breaker is OFF or not installed 1 Remove Cover 2 Connect cables with suitable lugs to 48Vdc BATT and POS RTN landings 3 Torque to 65 in lb 7 3 Nm 7 16 socket 4 Replace cover Step 7 Connect Bullet Circuit Breaker Loads skip if not present Load connections are labeled 48Vdc LOAD and POS RTN Load Breakers have Black handles CAUTION Verify that breaker is OFF or not inst...

Page 5: ... 9 Connect GMT Style Fuse Loads skip if not present skip if not present Connections for Load GMT Fuses to GMT terminal blocks identified as 48VDC and RTNS on labels above each row of terminals blocks Wire Size 24 12AWG Strip Length 0 35 9mm 1 Verify that fuse is not installed 2 Strip wires 3 Insert wires into terminal blocks labeled 48VDC and associated RTNS 4 Tighten screw 4 in lb 0 45 Nm 5 Pull ...

Page 6: ...positions as specified in Site Engineering Instructions Bullet Breakers CAUTION 1 Install breakers oriented as shown Orientation is different for Left and Right breakers 2 Install proper breaker type in Battery and Load positions Battery Breakers Yellow handle in Battery Position Right positions only Load Breakers Black handle in Load Positions Right and Left positions 1 Remove Retention Cover 2 s...

Page 7: ...each Breaker is OFF 3 Insert each Breaker fully into its position oriented with ON position at top 4 Remove cover knockouts for installed positions 5 Replace Cover 2 thumb screws 6 Turn each Breaker ON GMT Style Fuses 1 Insert each GMT style fuse fully into its position oriented as shown Load Breaker Positions Battery or Load Breaker Positions Breaker Guard Orientation Right Positions Breaker Guar...

Page 8: ...it as necessary Verify Disconnect Contactor Settings if disconnect contactor is present A Controller Display Follow the menu path Menu Configuration Contactor Interfaces Built In type LVBD or LVLD and Menu Configuration Disconnects LVBD or LVBD 1 3 edit as necessary B Web Pages or EasyView2 Select the Settings Tab Contactors DCNC1 type LVBD Select Edit button edit settings as necessary Reference D...

Page 9: ... ordering guide Size as required by the National Electric Code NEC and or local codes Safety Tested Limits Refer to the equipment ratings to assure current does not exceed Continuous Load List 1 60 of protector rating Maximum Load List 2 typically end of discharge 80 of protector rating GMT Style Fuses Use only fuses provided with safety caps Field wired Conductors Follow all National Electric Cod...

Page 10: ... equipped with ringer modules hazardous voltages will be present on the ringer output connectors Use the following precautions in addition to proper job training and safety procedures Use only properly insulated tools Remove all metallic objects key chains glasses rings watches or other jewelry Follow Lock Out Tag Out LOTO procedures customer specified site specific or general as appropriate Disco...

Page 11: ...QUICK START GUIDE Page 11 2021 ABB All rights reserved Notes ...

Page 12: ...ccept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2021 ABB All rights reserved ABB 601...

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