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ABB IMASI13, Instructions Manual

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ABB IMASI13 Instructions Manual Download Page 29

viii

 

  WBPEEUI240766B0

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Summary of Contents for IMASI13

Page 1: ...Instruction Harmony Series Analog Input Module IMASI13 ...

Page 2: ...ler to monitor and control a process The IMASI13 module can be used as a direct replacement for the IMASI03 module with only minor modifications Changes to specification S11 in function code 216 are required to handle the differences in resolution choices Verification of power supply sizing calculations and system current require ments could be necessary because of the change in power consumption ...

Page 3: ...r Total number of pages in this instruction is 78 consisting of the following Page No Change Date Preface Original List of Effective Pages Original iii through ix Original 1 1 through 1 9 Original 2 1 through 2 12 Original 3 1 through 3 7 Original 4 1 through 4 11 Original 5 1 through 5 2 Original 6 1 through 6 9 Original 7 1 through 7 4 Original 8 1 Original A 1 through A 9 Original B 1 through B...

Page 4: ...ltiplexer MUX 2 3 Microcontroller and Memory 2 3 Switch Settings 2 3 LED Indicators 2 4 I O Expander Bus 2 4 I O Expander Bus Interface 2 5 Data Values 2 5 Termination Units 2 5 Function Codes 2 6 Automatic Adjustments and Corrections 2 6 Input Processing 2 6 Point Value Calculation 2 7 Input Calibration 2 7 Cold Junction Compensation 2 7 User Gain and Offset Adjustment 2 8 Engineering Units Conve...

Page 5: ...rmination Unit Configuration 3 5 Physical Installation 3 6 Wiring Connections and Cabling 3 6 Wiring 3 6 Cable Connections 3 7 Section 4 Configuration and Calibration 4 1 Introduction 4 1 Configuring Inputs 4 1 Configuring Function Codes 4 1 Calibrating Inputs 4 3 Field Calibration 4 4 Procedure 4 6 Test Equipment Required 4 7 Individual Channel Calibration 4 8 Section 5 Operating Procedures 5 1 I...

Page 6: ...edule 7 1 Equipment and Tools Required 7 2 Preventive Maintenance Procedures 7 2 Printed Circuit Board Cleaning 7 3 General Cleaning and Washing 7 3 Edge Connector Cleaning 7 3 Checking Connections 7 4 Section 8 Repair and Replacement 8 1 Introduction 8 1 Module Repair and Replacement 8 1 Appendix A NTAI06 Termination Unit A 1 Introduction A 1 Cold Junction Reference Input A 1 Configuring Inputs A...

Page 7: ...s A 7 A 5 IMASI13 Input Examples A 8 A 6 NTAI06 Cable Connection A 9 A 7 Millivolt and RTD Special Shorting Jumper A 9 List of Tables No Title Page 1 1 Glossary of Terms and Abbreviations 1 5 1 2 Reference Documents 1 5 1 3 Related Nomenclature 1 6 1 4 Specifications 1 6 3 1 Sample Address Switch Settings S1 3 4 3 2 Jumper Block Reference 3 5 6 1 IMASI13 Error Types 6 2 6 2 Module Status Byte 3 Er...

Page 8: ...ould cause severe or fatal shock p 3 6 Never clean electrical parts or components with live power present Doing so exposes you to an electrical shock hazard p 7 2 Wear eye protection whenever working with cleaning solvents When removing solvents from printed circuit boards using com pressed air injury to the eyes could result from splashing solvent as it is removed from the printed circuit board p...

Page 9: ...t descriptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available through the nearest sales or service office ABB has modern training facilities available for training your personnel On site training is also available Contact your nearest ABB sales office for specific information a...

Page 10: ...WBPEEUI240766B0 ix Trademarks and Registrations Registrations and trademarks used in this document include Composer Trademark of ABB Automation Inc INFI 90 Registered trademark of ABB Automation Inc ...

Page 11: ...WBPEEUI240766B0 ...

Page 12: ...ler to monitor and control a process The IMASI13 module can be used as a direct replacement for the IMASI03 module with only minor modifications Changes to specification S11 in function code 216 are required to handle the differences in resolution choices Verification of power supply sizing calculations and system current require ments could be necessary because of the change in power consumption ...

Page 13: ...r Total number of pages in this instruction is 78 consisting of the following Page No Change Date Preface Original List of Effective Pages Original iii through ix Original 1 1 through 1 9 Original 2 1 through 2 12 Original 3 1 through 3 7 Original 4 1 through 4 11 Original 5 1 through 5 2 Original 6 1 through 6 9 Original 7 1 through 7 4 Original 8 1 Original A 1 through A 9 Original B 1 through B...

Page 14: ...ltiplexer MUX 2 3 Microcontroller and Memory 2 3 Switch Settings 2 3 LED Indicators 2 4 I O Expander Bus 2 4 I O Expander Bus Interface 2 5 Data Values 2 5 Termination Units 2 5 Function Codes 2 6 Automatic Adjustments and Corrections 2 6 Input Processing 2 6 Point Value Calculation 2 7 Input Calibration 2 7 Cold Junction Compensation 2 7 User Gain and Offset Adjustment 2 8 Engineering Units Conve...

Page 15: ...rmination Unit Configuration 3 5 Physical Installation 3 6 Wiring Connections and Cabling 3 6 Wiring 3 6 Cable Connections 3 7 Section 4 Configuration and Calibration 4 1 Introduction 4 1 Configuring Inputs 4 1 Configuring Function Codes 4 1 Calibrating Inputs 4 3 Field Calibration 4 4 Procedure 4 6 Test Equipment Required 4 7 Individual Channel Calibration 4 8 Section 5 Operating Procedures 5 1 I...

Page 16: ...edule 7 1 Equipment and Tools Required 7 2 Preventive Maintenance Procedures 7 2 Printed Circuit Board Cleaning 7 3 General Cleaning and Washing 7 3 Edge Connector Cleaning 7 3 Checking Connections 7 4 Section 8 Repair and Replacement 8 1 Introduction 8 1 Module Repair and Replacement 8 1 Appendix A NTAI06 Termination Unit A 1 Introduction A 1 Cold Junction Reference Input A 1 Configuring Inputs A...

Page 17: ...s A 7 A 5 IMASI13 Input Examples A 8 A 6 NTAI06 Cable Connection A 9 A 7 Millivolt and RTD Special Shorting Jumper A 9 List of Tables No Title Page 1 1 Glossary of Terms and Abbreviations 1 5 1 2 Reference Documents 1 5 1 3 Related Nomenclature 1 6 1 4 Specifications 1 6 3 1 Sample Address Switch Settings S1 3 4 3 2 Jumper Block Reference 3 5 6 1 IMASI13 Error Types 6 2 6 2 Module Status Byte 3 Er...

Page 18: ...ould cause severe or fatal shock p 3 6 Never clean electrical parts or components with live power present Doing so exposes you to an electrical shock hazard p 7 2 Wear eye protection whenever working with cleaning solvents When removing solvents from printed circuit boards using com pressed air injury to the eyes could result from splashing solvent as it is removed from the printed circuit board p...

Page 19: ...t descriptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available through the nearest sales or service office ABB has modern training facilities available for training your personnel On site training is also available Contact your nearest ABB sales office for specific information a...

Page 20: ...WBPEEUI240766B0 ix Trademarks and Registrations Registrations and trademarks used in this document include Composer Trademark of ABB Automation Inc INFI 90 Registered trademark of ABB Automation Inc ...

Page 21: ...WBPEEUI240766B0 ...

Page 22: ...ler to monitor and control a process The IMASI13 module can be used as a direct replacement for the IMASI03 module with only minor modifications Changes to specification S11 in function code 216 are required to handle the differences in resolution choices Verification of power supply sizing calculations and system current require ments could be necessary because of the change in power consumption ...

Page 23: ...r Total number of pages in this instruction is 78 consisting of the following Page No Change Date Preface Original List of Effective Pages Original iii through ix Original 1 1 through 1 9 Original 2 1 through 2 12 Original 3 1 through 3 7 Original 4 1 through 4 11 Original 5 1 through 5 2 Original 6 1 through 6 9 Original 7 1 through 7 4 Original 8 1 Original A 1 through A 9 Original B 1 through B...

Page 24: ...ltiplexer MUX 2 3 Microcontroller and Memory 2 3 Switch Settings 2 3 LED Indicators 2 4 I O Expander Bus 2 4 I O Expander Bus Interface 2 5 Data Values 2 5 Termination Units 2 5 Function Codes 2 6 Automatic Adjustments and Corrections 2 6 Input Processing 2 6 Point Value Calculation 2 7 Input Calibration 2 7 Cold Junction Compensation 2 7 User Gain and Offset Adjustment 2 8 Engineering Units Conve...

Page 25: ...rmination Unit Configuration 3 5 Physical Installation 3 6 Wiring Connections and Cabling 3 6 Wiring 3 6 Cable Connections 3 7 Section 4 Configuration and Calibration 4 1 Introduction 4 1 Configuring Inputs 4 1 Configuring Function Codes 4 1 Calibrating Inputs 4 3 Field Calibration 4 4 Procedure 4 6 Test Equipment Required 4 7 Individual Channel Calibration 4 8 Section 5 Operating Procedures 5 1 I...

Page 26: ...edule 7 1 Equipment and Tools Required 7 2 Preventive Maintenance Procedures 7 2 Printed Circuit Board Cleaning 7 3 General Cleaning and Washing 7 3 Edge Connector Cleaning 7 3 Checking Connections 7 4 Section 8 Repair and Replacement 8 1 Introduction 8 1 Module Repair and Replacement 8 1 Appendix A NTAI06 Termination Unit A 1 Introduction A 1 Cold Junction Reference Input A 1 Configuring Inputs A...

Page 27: ...s A 7 A 5 IMASI13 Input Examples A 8 A 6 NTAI06 Cable Connection A 9 A 7 Millivolt and RTD Special Shorting Jumper A 9 List of Tables No Title Page 1 1 Glossary of Terms and Abbreviations 1 5 1 2 Reference Documents 1 5 1 3 Related Nomenclature 1 6 1 4 Specifications 1 6 3 1 Sample Address Switch Settings S1 3 4 3 2 Jumper Block Reference 3 5 6 1 IMASI13 Error Types 6 2 6 2 Module Status Byte 3 Er...

Page 28: ...ould cause severe or fatal shock p 3 6 Never clean electrical parts or components with live power present Doing so exposes you to an electrical shock hazard p 7 2 Wear eye protection whenever working with cleaning solvents When removing solvents from printed circuit boards using com pressed air injury to the eyes could result from splashing solvent as it is removed from the printed circuit board p...

Page 29: ...t descriptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available through the nearest sales or service office ABB has modern training facilities available for training your personnel On site training is also available Contact your nearest ABB sales office for specific information a...

Page 30: ...WBPEEUI240766B0 ix Trademarks and Registrations Registrations and trademarks used in this document include Composer Trademark of ABB Automation Inc INFI 90 Registered trademark of ABB Automation Inc ...

Page 31: ...WBPEEUI240766B0 ...

Page 32: ...ler to monitor and control a process The IMASI13 module can be used as a direct replacement for the IMASI03 module with only minor modifications Changes to specification S11 in function code 216 are required to handle the differences in resolution choices Verification of power supply sizing calculations and system current require ments could be necessary because of the change in power consumption ...

Page 33: ...r Total number of pages in this instruction is 78 consisting of the following Page No Change Date Preface Original List of Effective Pages Original iii through ix Original 1 1 through 1 9 Original 2 1 through 2 12 Original 3 1 through 3 7 Original 4 1 through 4 11 Original 5 1 through 5 2 Original 6 1 through 6 9 Original 7 1 through 7 4 Original 8 1 Original A 1 through A 9 Original B 1 through B...

Page 34: ...ltiplexer MUX 2 3 Microcontroller and Memory 2 3 Switch Settings 2 3 LED Indicators 2 4 I O Expander Bus 2 4 I O Expander Bus Interface 2 5 Data Values 2 5 Termination Units 2 5 Function Codes 2 6 Automatic Adjustments and Corrections 2 6 Input Processing 2 6 Point Value Calculation 2 7 Input Calibration 2 7 Cold Junction Compensation 2 7 User Gain and Offset Adjustment 2 8 Engineering Units Conve...

Page 35: ...rmination Unit Configuration 3 5 Physical Installation 3 6 Wiring Connections and Cabling 3 6 Wiring 3 6 Cable Connections 3 7 Section 4 Configuration and Calibration 4 1 Introduction 4 1 Configuring Inputs 4 1 Configuring Function Codes 4 1 Calibrating Inputs 4 3 Field Calibration 4 4 Procedure 4 6 Test Equipment Required 4 7 Individual Channel Calibration 4 8 Section 5 Operating Procedures 5 1 I...

Page 36: ...edule 7 1 Equipment and Tools Required 7 2 Preventive Maintenance Procedures 7 2 Printed Circuit Board Cleaning 7 3 General Cleaning and Washing 7 3 Edge Connector Cleaning 7 3 Checking Connections 7 4 Section 8 Repair and Replacement 8 1 Introduction 8 1 Module Repair and Replacement 8 1 Appendix A NTAI06 Termination Unit A 1 Introduction A 1 Cold Junction Reference Input A 1 Configuring Inputs A...

Page 37: ...s A 7 A 5 IMASI13 Input Examples A 8 A 6 NTAI06 Cable Connection A 9 A 7 Millivolt and RTD Special Shorting Jumper A 9 List of Tables No Title Page 1 1 Glossary of Terms and Abbreviations 1 5 1 2 Reference Documents 1 5 1 3 Related Nomenclature 1 6 1 4 Specifications 1 6 3 1 Sample Address Switch Settings S1 3 4 3 2 Jumper Block Reference 3 5 6 1 IMASI13 Error Types 6 2 6 2 Module Status Byte 3 Er...

Page 38: ...ould cause severe or fatal shock p 3 6 Never clean electrical parts or components with live power present Doing so exposes you to an electrical shock hazard p 7 2 Wear eye protection whenever working with cleaning solvents When removing solvents from printed circuit boards using com pressed air injury to the eyes could result from splashing solvent as it is removed from the printed circuit board p...

Page 39: ...t descriptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available through the nearest sales or service office ABB has modern training facilities available for training your personnel On site training is also available Contact your nearest ABB sales office for specific information a...

Page 40: ...WBPEEUI240766B0 ix Trademarks and Registrations Registrations and trademarks used in this document include Composer Trademark of ABB Automation Inc INFI 90 Registered trademark of ABB Automation Inc ...

Page 41: ...WBPEEUI240766B0 ...

Page 42: ...ler to monitor and control a process The IMASI13 module can be used as a direct replacement for the IMASI03 module with only minor modifications Changes to specification S11 in function code 216 are required to handle the differences in resolution choices Verification of power supply sizing calculations and system current require ments could be necessary because of the change in power consumption ...

Page 43: ...r Total number of pages in this instruction is 78 consisting of the following Page No Change Date Preface Original List of Effective Pages Original iii through ix Original 1 1 through 1 9 Original 2 1 through 2 12 Original 3 1 through 3 7 Original 4 1 through 4 11 Original 5 1 through 5 2 Original 6 1 through 6 9 Original 7 1 through 7 4 Original 8 1 Original A 1 through A 9 Original B 1 through B...

Page 44: ...ltiplexer MUX 2 3 Microcontroller and Memory 2 3 Switch Settings 2 3 LED Indicators 2 4 I O Expander Bus 2 4 I O Expander Bus Interface 2 5 Data Values 2 5 Termination Units 2 5 Function Codes 2 6 Automatic Adjustments and Corrections 2 6 Input Processing 2 6 Point Value Calculation 2 7 Input Calibration 2 7 Cold Junction Compensation 2 7 User Gain and Offset Adjustment 2 8 Engineering Units Conve...

Page 45: ...rmination Unit Configuration 3 5 Physical Installation 3 6 Wiring Connections and Cabling 3 6 Wiring 3 6 Cable Connections 3 7 Section 4 Configuration and Calibration 4 1 Introduction 4 1 Configuring Inputs 4 1 Configuring Function Codes 4 1 Calibrating Inputs 4 3 Field Calibration 4 4 Procedure 4 6 Test Equipment Required 4 7 Individual Channel Calibration 4 8 Section 5 Operating Procedures 5 1 I...

Page 46: ...edule 7 1 Equipment and Tools Required 7 2 Preventive Maintenance Procedures 7 2 Printed Circuit Board Cleaning 7 3 General Cleaning and Washing 7 3 Edge Connector Cleaning 7 3 Checking Connections 7 4 Section 8 Repair and Replacement 8 1 Introduction 8 1 Module Repair and Replacement 8 1 Appendix A NTAI06 Termination Unit A 1 Introduction A 1 Cold Junction Reference Input A 1 Configuring Inputs A...

Page 47: ...s A 7 A 5 IMASI13 Input Examples A 8 A 6 NTAI06 Cable Connection A 9 A 7 Millivolt and RTD Special Shorting Jumper A 9 List of Tables No Title Page 1 1 Glossary of Terms and Abbreviations 1 5 1 2 Reference Documents 1 5 1 3 Related Nomenclature 1 6 1 4 Specifications 1 6 3 1 Sample Address Switch Settings S1 3 4 3 2 Jumper Block Reference 3 5 6 1 IMASI13 Error Types 6 2 6 2 Module Status Byte 3 Er...

Page 48: ...ould cause severe or fatal shock p 3 6 Never clean electrical parts or components with live power present Doing so exposes you to an electrical shock hazard p 7 2 Wear eye protection whenever working with cleaning solvents When removing solvents from printed circuit boards using com pressed air injury to the eyes could result from splashing solvent as it is removed from the printed circuit board p...

Page 49: ...t descriptions from equipment manuals Parts without a description must be ordered from the nearest sales or service office Recommended spare parts lists including prices are available through the nearest sales or service office ABB has modern training facilities available for training your personnel On site training is also available Contact your nearest ABB sales office for specific information a...

Page 50: ...WBPEEUI240766B0 ix Trademarks and Registrations Registrations and trademarks used in this document include Composer Trademark of ABB Automation Inc INFI 90 Registered trademark of ABB Automation Inc ...

Page 51: ...WBPEEUI240766B0 ...

Page 52: ...tible with existing INFI 90 OPEN Strategic Enterprise Management Systems Figure 1 1 shows the Harmony rack I O architecture A Har mony area controller and the Harmony rack controllers can use the rack I O modules for I O interface Intended User Personnel installing operating or maintaining the IMASI13 module should read this instruction before performing any installation operation or maintenance p...

Page 53: ... L N 14 AWG N 28 AWG R S T U thermocouples Chinese type E and Chinese type S thermocouples 100 to 100 millivolt Three wire RTD 10 100 U S 100 European 120 and Chinese 53 ohm 10 to 10 VDC high level voltage Figure 1 1 Harmony Rack I O Architecture HARMO NY AR EA CO NTROLLER I O MODULE I O MO DULE I O MO DULE TERM INATION UNIT TERM INATION CABLE FIELD W IRING TERM INATION UNIT TERM INATION UNIT T023...

Page 54: ... C or F is automat ically calculated on all input signals that are thermocouple or RTD types These conversions correct for nonlinearities in the conversion to temperature units using industry standard linearization tables The analog input module scales the block output value to engineering units for low and high level voltage inputs Input type and zero and span values are specified in FC 216 Therm...

Page 55: ...for the IMASI13 module This schedule can be used for all the modules in the module mounting unit Repair and Replacement Contains the cautions and steps for removing and replacing the IMASI13 module Appendices Appendix A provides configuration information for the NTAI06 termination unit Appendix B provides information needed when replacing an IMASI03 module with an IMASI13 module How to Use this In...

Page 56: ...Cnet Symphony system advanced data communication highway FC Function code Function code An algorithm which manipulates specific functions These functions are linked together to form the control strategy I O expander bus Parallel communication bus between the Harmony rack controllers and rack I O modules Module mounting unit A card cage that provides electrical and communication support for Harmony...

Page 57: ...circuit above 150V II for circuit below 150V Analog input channels Thermocouples 3 wire RTD Millivolt High level Current 16 independently configured channels Type E J K L N 14 AWG N 28 AWG R S T U Chinese type E and Chinese type S 100 platinum U S Lab Standard 100 platinum U S Industry Standard 100 platinum European Standard 120 nickel 10 copper Chinese 53 copper 100 mV to 100 mV 0 to 100 mV 1 to ...

Page 58: ...er of lead wire resistance Input setting time 1 5 seconds to within 1 after full scale step change Cold junction reference accuracy 0 5 C Software temperature linearization accuracy 0 1 C Common mode isolation IEC 61010 1 IEC 60255 5 IEC 60060 Channel to channel and channel to logic 250 VDC VRMS at 60 Hz Rejection 50 60 Hz Normal mode Common mode 80 dB minimum 120 dB minimum Peak or continuous vol...

Page 59: ... Continuous 30 ARMS m Short duration 300 ARMS m Peak value 300 A m Peak value 30 A m Unmodulated RMS 10 V m Amplitude modulated 80 AM 1 kHz Unmodulated RMS 10 V m Pulse modulated Duty cycle 50 Rep cycle 200 Hz Unmodulated RMS 10 V Amplitude modulated 80 AM 1 kHz Source impedance 150 Emission test RF radiated fields 30 MHz to 1000 MHz EN 55011 Class A Mounting Occupies a single slot in a standard m...

Page 60: ...arking EN50082 2 Generic Immunity Standard Part 2 Industrial Environment EN50081 2 Generic Emission Standard Part 2 Industrial Environment EN61010 1 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements Certifications CSA pending Factory Mutual FM pending Certified for use as process control equipment in an ordinary nonhazardous locatio...

Page 61: ...WBPEEUI240766B0 ...

Page 62: ...nnectors for external signals and power P1 P2 and P3 P1 connects to the supply voltages P2 connects the module to the I O expander bus over which it communicates with the controller Connector P3 carries the inputs from the termination cable plugged into the termination unit TU The terminal blocks for field wiring are on the termination unit A single dipswitch on the module sets its address or sele...

Page 63: ...reated across the input resistance source A precision con stant current source supplies the current used to measure the input Cold Junction Reference The ASI module measures the cold junction RTDs on the ter mination unit of the analog input module This results in an accurate reading of the ambient temperature at the field wire termination area This value can be used by the ASI module to compensat...

Page 64: ...al Input Multiplexer MUX Once isolated digitized and buffered the input signal is sent to the microcontroller by a digital multiplexer All the inputs including the references and cold junction input are multi plexed as shown in Figure 2 1 Microcontroller and Memory The onboard microcontroller coordinates ASI functions The main functions are Channel and cold junction reference switching Programming...

Page 65: ...how solid red for a power fail interrupt PFI I O Expander Bus The I O expander bus is a high speed synchronous parallel bus It provides a path between controllers and I O modules The controller sends control functions to the ASI module and the ASI module provides input data to the controller The P2 card edge of the ASI module and controller connect to the bus The I O expander bus is parallel signa...

Page 66: ...cessed at the same time by the controller and the I O module s microcontroller Data Values For all inputs channel values are adjusted based on the fac tory calibration Thermocouple inputs receive cold junction reference compensation Lead wire resistance adjustments are performed when necessary for cold junction reference only The ASI module provides values to the controller over the I O expander b...

Page 67: ...ity correction Add FC 215 and 216 to the controller to configure the ASI module Set FC 217 in the controller to calibrate the ASI mod ule or to set the user gain and offset values Refer to the Func Func Func Func tion Code Application Manual tion Code Application Manual tion Code Application Manual tion Code Application Manual for more information Automatic Adjustments and Corrections Input proces...

Page 68: ...at the factory During the cal ibration procedure any offset and gain errors are identified and required correction factors are calculated and stored in the analog input module s nonvolatile memory These factors are used when the input channel is scanned to correct the reading A calibration adjustment is applied to active channels and the cold junction reference input Cold Junction Compensation The...

Page 69: ...hannel and each input type The user gain and offset values can be set and reset using FC 217 Once defined user gain and offset values remain in nonvolatile memory and are not lost when module power is interrupted For more information refer to FC 217 in the Function Code Function Code Function Code Function Code Application Manual Application Manual Application Manual Application Manual Engineering...

Page 70: ...lable Field calibra tion data is stored in nonvolatile memory The complete field calibration procedure is in Section 4 Factory calibration data is stored in a unique nonvolatile memory area If field calibration does not provide the desired results the factory calibration data can be restored Using FC 217 to change the gain or offset values per channel and type can compensate for differences in inp...

Page 71: ...s detected by these diagnostics may result in halting the I O module Diagnostics on Reset These tests include PROM checksum verification NVRAM checksum verification DPRAM SRAM verification Processor instruction set tests Timer test I O Expander Bus Communication Security Expander bus message integrity is maintained by checksum calculations on each transmitted and received message or data set Open ...

Page 72: ...plane Power connects through the top 12 pin card edge con nector P1 at the back of the ASI module Mounting Hardware Harmony rack I O modules and termination units mount in standard ABB Automation enclosures CAB 01 CAB 04 CAB 12 The number of modules that can be mounted in a single cabinet varies An IEMMU11 IEMMU12 IEMMU21 or IEMMU22 module mounting unit and an NFTP01 field termination panel FTP ar...

Page 73: ...ontrolway and I O expander bus are internal cabinet communication buses Communication between rack control lers and communication interface modules is over Controlway Figure 2 2 Mounting Hardware MO DULE MO UNTING UNIT CABINET SIDE RAILS FIELD TERM INATION PANEL MODULE TERM INATION UNIT T02327A ...

Page 74: ...rface to the same ground point to prevent damage to the static sensi tive devices by electrostatic discharge Use the static grounding wrist strap when installing and removing modules Static discharge may damage static sensi tive devices on modules in a cabinet Use grounded equipment and static safe practices when working with static sensitive devices 1 Use Static Shielding Bag Keep the module in i...

Page 75: ...any such damage 3 File a claim for any damage with the transportation com pany that handled the shipment 4 Use the original packing material and container to store the hardware 5 Store the hardware in an environment of good air quality free from temperature and moisture extremes Setup and Installation NOTE Refer to Appendix B for information about replacing an IMASI03 mod ule with an IMASI13 modul...

Page 76: ...cification S1 Set the address with the eight position address dipswitch S1 Fig 3 1 The six right switch positions three through eight of S1 set the six bit address Positions one and two must remain closed set to zero for normal operation Fig 3 2 The address is set in binary format Table 3 1 shows some example address settings for switch S1 Refer to Section 6 for the diagnostic settings Record the ...

Page 77: ... current Jumper block J1 matches channel one jumper block J5 matches channel five jumper block J16 matches channel 16 etc Each channel can be configured independently The ASI module can have any number of inputs configured as resistance low level voltage or high level voltage Figure 3 2 S1 Switch Table 3 1 Sample Address Switch Settings S1 Address Example Switch Position1 2 Binary Value 3 32 4 16 ...

Page 78: ...er and a four pin jumper block Termination Unit Configuration An NTAI06 termination unit connects the field device wiring to the Symphony system The terminal blocks are located on the termination unit Set up the termination unit to accept the analog field inputs sent to the IMASI13 module Refer to Appendix A for the termination unit information Table 3 2 Jumper Block Reference Firmware Version 6 P...

Page 79: ... snap securely into place 4 Align the module with the guide rails in the module mount ing unit Carefully slide the module in until the front panel is flush with the top and bottom of the MMU frame 5 Push and turn the two captive latches on the module face plate one half turn to the latched position It is latched when the slots on the latches are vertical and the open ends face the center of the mo...

Page 80: ...uses one NTAI06 termination unit for termination The NTAI06 requires an NKAS01 or NKAS11 cable to connect to the IMASI13 module The cables have a Y configuration with two connectors on one end Note the label ing of J2 and J3 to insure proper connection of the input sig nals Figure 3 5 shows cable connections to the NTAI06 termination unit Figure 3 5 Cable Connections T01066A P1 P3 J3 P2 J2 P1 J1 P...

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Page 82: ...red Configuring Inputs Configure the IMASI13 module by setting the specifications in FCs 215 and 216 in the controller One FC 215 is required for each analog input module and one FC 216 is required for each channel used on the analog input module Refer to Appendix A for more information on the NTAI06 termination unit Configuring Function Codes NOTE Refer to the Function Code Application Manual for...

Page 83: ...nnel is selected as a remote cold junction reference software smoothing of the input reading takes place This smoothing allows the temperature response of the remote cold junction reference to closely match the temperature response of the remote terminal blocks Each ASI module configured for a thermocouple input requires a cold junction reference Each ASI module can only have one cold junction ref...

Page 84: ...Consider the follow ing examples Example 1 If calibrating a channel for millivolts or thermocouples then S4 of FC 217 must be set to zero and S4 of FC 216 must be set to any one of the millivolt or thermocouple input types In this case S4 of FC 216 must be within the following x01 S4 x20 or x60 S4 x99 Example 2 If calibrating a channel for high level voltage then S4 of FC 217 must be set to one an...

Page 85: ... provide the desired results the factory calibration data can be restored Do this by tuning specification S1 of FC 217 to 11 Signal readings can be compensated by changing the gain or offset of the point signal In most cases changing these values will take the place of a field calibration Refer to FC 217 speci fication S5 This is an example of a set user gain and offset operation In this example t...

Page 86: ... Individual channel low level voltage range 100 to 100 millivolt Individual channel high level voltage range 10 V to 10 V Individual channel three wire resistance range 5 ohms to 500 ohms To field calibrate each of the four ranges 1 Configure the point in the system 2 Disable the point from the system 3 Calibrate the point with the new value two calibration points per channel and input type 4 Enab...

Page 87: ...e stores the field calibration values in non volatile memory The module uses these values during input scan processing to calculate the correction factors for the cali brated channel If no field calibration is performed or if the escape command was issued to cancel the calibration the new calibration cor rection values are not computed and the previous correction factors will continue to be used T...

Page 88: ...accuracy of the channel within each of the specified ranges after calibrating each channel Test Equipment Required The devices required to perform the field calibration are One powered module mounting unit slot per ASI module 5 V with power fail interrupt One controller with I O expander bus dipshunts A controller interface device such as a Composer or Con ductor workstation An NKAS01 cable and it...

Page 89: ...mocouple or millivolt types This example shows the values to tune the specifications to in order to reset the channel field calibration data to the original factory settings for an ASI module at address one This is needed only if the field calibration is unsuccessful Function FC 217 Specifications S1 S2 S3 S4 S5 S6 Disable point 1 100 1 x1 x1 x1 Point calibration2 2 100 1 0 value x1 Enable point 3...

Page 90: ...for at least 15 minutes 7 Put the controller in execute mode 8 Set FC 217 for the required specifications After each cali bration command is issued by performing a tune operation monitor the calibration command status to determine if any errors have occurred during the field calibration This example calibrates channel one on the ASI module which is referenced by the FC 215 at block address 100 For...

Page 91: ...ation operations can be verified by checking for a zero value in FC 217 outputs N 1 and N 4 for a zero value If the point calibration was unsuccessful an error code will appear in the FC 217 outputs N 1 and N 4 which can aid in troubleshooting At this step two points have been field calibrated 0 and full scale and the enable calibration command can be executed The three input ranges are low level ...

Page 92: ...B0 4 11 A successful enable operation can be verified by checking FC 217 outputs N 1 and N 4 for a zero value If the enable was unsuccessful an error code will appear in the FC 217 outputs N 1 and N 4 which can aid in troubleshooting ...

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Page 94: ...n data and the ASI module processes a valid input signal Operation The controller sends an interrupt command to the ASI module whenever it sends new configuration data This interrupt causes the ASI module to read the configuration data and ini tialize its input handling conversion and compensation calcu lations Once configured by the controller the ASI module scans its inputs and makes corrected v...

Page 95: ...figuration data Green is solid during normal running Blinking green when the controller that configured the ASI module enters configure mode from execute mode Blinking green if I O expander bus communication is lost if the controller is removed Red is solid if a fatal failure of the ASI module occurs For example if power up diagnostics fail Red is solid for a power fail interrupt PFI ...

Page 96: ... module must be sent to a standard exception reporting block if exception reporting is required Refer to the instruction for the human system interface i e console being used for more information Problem Reports Problem reports generated by FCs 215 and 216 are ASI mod ule error reports report type 12 FCs 215 and 216 generate five kinds of error messages No response wrong type error type 1 Calibrat...

Page 97: ... problem report from FC 215 Cold junction not calibrated 7 Configuration mismatch problem report from FC 216 Channel not configured Verify that Specs S3 through S9 of the indicated FC 216 are correct 3 Channel failure out of range 03H problem report from FC 216 Channel 1 16 out of range error Possible open input or signal is out of range Verify field wiring connections sensor and module seating Ch...

Page 98: ...rly Calibration error 02H problem report from FC 215 Cold junction reference error Calibration error 02H problem report from FC 216 Channel 1 16 reference error Remove IMASI13 and insert If error recurs replace the IMASI13 1 No response wrong type 01H problem report from FC 215 Any communication failure Any command or data failure No response wrong type 01H problem report from FC 215 NVRAM error N...

Page 99: ... 215 is set to zero the controller enters error mode if FC 215 detects an error If an error occurs module status byte one will indicate an error byte two will indicate LIO and byte three will indicate the spe cific error Refer to Table 6 2 For example analog input refer ence error is indicated by a two and missing I O is indicated by a three in byte three Table 6 2 Module Status Byte 3 Error Codes...

Page 100: ...ains the two least significant digits of the 5 Configuration Error Undefined Input Indicated FC 215 or FC 216 detected a function code channel link error Verify FC 215 spec values and all linked FC 216s are correct Too many FC 216 blocks in link greater than 16 channels defined for IMASI13 A circular link an FC 216 block appears more than once in the channel link list1 A FC 216 block in the channe...

Page 101: ...pecification S1 and FC 216 specification S1 should match the ASI module address set on S1 Use a human system interface to change the configuration data For procedures on how to change a function code specifi cation refer to the appropriate instruction for the human sys tem interface being used The controller generates a local I O error in the module status if the I O expander bus is not connected ...

Page 102: ...his block 2 Monitor FC 217 output N 4 to determine the status of the I O expander bus If block N 4 is 0000 the test is successful If block N 4 is 2000 the test has failed data passed back was incorrect For more information on FC 217 errors refer to the Function Function Function Function Code Application Manual Code Application Manual Code Application Manual Code Application Manual The functional ...

Page 103: ...DC 7 Not used 2 5 VDC 8 Not used 3 Not used 9 Power fail interrupt 4 Not used 10 Not used 5 Common 11 Not Used 6 Common 12 Not Used Table 6 4 P2 Expander Bus Connections Pin Signal Pin Signal 1 Data 1 7 Data 7 2 Data 0 8 Data 6 3 Data 3 9 Clock 4 Data 2 10 Sync 5 Data 5 11 Not Used 6 Data 4 12 Not Used ...

Page 104: ...COM2 4 IN2 29 IN2 5 IN3 30 IN3 6 COM3 31 COM4 7 IN4 32 IN4 8 IN5 33 IN5 9 COM5 34 COM6 10 IN6 35 IN6 11 IN7 36 IN7 12 COM7 37 COM8 13 IN8 38 IN8 14 IN9 39 IN9 15 COM9 40 COM10 16 IN10 41 IN10 17 IN11 42 IN11 18 COM11 43 COM12 19 IN12 44 IN12 20 IN13 45 IN13 21 COM13 46 COM14 22 IN14 47 IN14 23 IN15 48 IN15 24 COM15 49 COM16 25 IN16 50 IN16 ...

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Page 106: ...hould be qualified electrical tech nicians or engineers that know the proper use of test equipment Maintenance personnel should be familiar with the IMASI13 module module mounting unit have experience working with process control systems and know what pre cautions to take when working on live AC DC systems Preventive Maintenance Schedule Table 7 1 is the preventive maintenance schedule for the IMA...

Page 107: ...eplace them as necessary Check the air filter more frequently in excessively dirty environments 3 months Check cabinet and module for dust Clean as necessary using an antistatic vacuum Check all module signal power and ground connections within the cabinet Verify that they are secure Refer to procedure Check module circuit board giving special attention to power contacts and edge connectors Clean ...

Page 108: ...l Cleaning and Washing If the printed circuit board needs minor cleaning remove dust and residue from the printed circuit board surface using clean dry filtered compressed air or an antistatic field service vac uum cleaner To wash the printed circuit board 1 Clean the printed circuit board by spraying or wiping it with isopropyl alcohol 99 5 electronic grade Use a foam tipped swab to wipe the circ...

Page 109: ...ctions within the cabinet to verify their integrity When checking connec tions always turn a screw nut or other fastening device in the direction to tighten only If the connection is loose it will be tightened If the connection is tight the tightening action will verify that it is secure There must not be any motion done to loosen the connection 1 Verify that all power connections within the cabin...

Page 110: ... half turn to unlatch the module It is unlatched when the slots on the latches are vertical and the open end of the slots face away from the center of the module 2 Gently slide the module out of the module mounting unit MMU 3 Configure the replacement module switch and jumper set tings Ensure they are set the same as the original module 4 In the same slot assignment as the original module align th...

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Page 112: ...mpensate for the cold junction effect on thermocouple inputs When using the built in cold junction reference the termina tion unit covers should be in place The cover encloses both the terminal blocks and the RTD It helps maintain the same temperature around the terminal blocks and the RTD Main taining both at the same temperature allows maximum accu racy for thermocouple inputs To apply the built...

Page 113: ...sion A and B hardware Figure A 5 shows IMASI03 input examples Figure A 1 NTAI06 Layout Rev A Hardware TB2 P2 P1 F17 E1 E2 CHASSIS GROUND ABB REPLACEMENT FUSE PART NUMBER FOR F17 1948182_32001 T01803A 2 AMP 24V COM TB1 C C C C 13 C C C C C C C C 1 5 F9 F13 F10 F14 F11 F15 F12 3 2 1 J9 J1 J25 J17 J10 J2 J26 J18 J11 J3 J27 J19 J12 J4 J28 J20 J60 J52 J44 J36 J59 J51 J43 J35 J58 J50 J42 J34 J57 J49 J41...

Page 114: ... J12 J4 J28 J20 J60 J52 J44 J36 J59 J51 J43 J35 J58 J50 J42 J34 J57 J49 J41 J33 J13 J5 J29 J21 J14 J6 J30 J22 J15 J7 J31 J23 J16 J8 J32 J24 J64 J56 J48 J40 J63 J55 J47 J39 J62 J54 J46 J38 J61 J53 J45 J37 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 F16 2 6 3 7 4 8 14 15 1 6 C C C C 9 F1 F5 F2 F6 F3 F7 F4 F8 10 11 12 Table A 1 NTAI06 Input Types Input Type Signal Type Thermocouple E J K L N 14 AWG N 2...

Page 115: ... 1 2 1 2 1 2 System powered 4 to 20 mA 2 3 2 3 2 3 External powered 4 to 20 mA 1 2 2 3 1 2 3 wire RTD 1 2 1 2 1 2 NOTE Jumpers used by each input channel are listed with the terminal assignments in Figure A 3 Table A 1 NTAI06 Input Types continued Input Type Signal Type Table A 3 NTAI06 Input Type Descriptions Input Type Input Description Single ended voltage This jumper configuration connects the...

Page 116: ...to one end of a precision resistor and the minus input to the other end of the same preci sion resistor located on the IMASI13 module The 250 ohm resistor on the NTAI06 TU is not used An isolated 0 4 to 2 Volts is generated for the IMASI13 to measure No connection to the C terminal is necessary 3 wire resistance This jumper configuration connects the plus and minus inputs and the COM input directl...

Page 117: ...0 INPUT CHANNEL 1 INPUT CHANNEL 9 INPUT CHANNEL 2 INPUT CHANNEL 10 INPUT CHANNEL 3 INPUT CHANNEL 11 INPUT CHANNEL 4 INPUT CHANNEL 12 INPUT CHANNEL 5 INPUT CHANNEL 13 INPUT CHANNEL 6 INPUT CHANNEL 14 INPUT CHANNEL 7 INPUT CHANNEL 15 INPUT CHANNEL 8 INPUT CHANNEL 16 J1 J17 J33 J49 J9 J25 J41 J57 J2 J18 J34 J50 J10 J26 J42 J58 J3 J19 J35 J51 J11 J27 J43 J59 J4 J20 J36 J52 J12 J28 J44 J60 J5 J21 J37 J...

Page 118: ... A CHANNEL 7 SINGLE ENDED VOLTAGE CHANNEL 8 3 W IRE RTD RTD RLTOTA L L1 L2 R R RLTOTAL L R RL1 RL2 RL RL RL TRANSM ITTER TRANSMITTER EXTERNAL CURRENT LIM ITING RESISTOR 10 V TO 10 V EXT ERNAL CO MMO N T01805A EXTERNAL 24 VDC 4 20 mA T B2 T B1 C C C C 13 C C C C C C C C 1 5 2 6 3 7 4 8 14 15 16 C C C C 9 10 11 12 P 2 P1 E1 E2 24V COM GND F9 F13 F10 F14 F11 F15 F16 F12 F1 F2 F3 F4 F5 F6 F7 F8 ...

Page 119: ...RANSMITTER RL2 RTD 10 V TO 10 V VSOURCE ISOLATED FROM I O COM MON ISOLATED COMM ON ISOLATED COMM ON EXTERNAL COMM ON I O COM EXTERNAL 24 V 24 V 100 0 4 2 V 100 0 4 2 V I O COM 1 5 V 250 250 I O COM SINGLE ENDED VOLTAGE DIFFERENTIAL VOLTAGE EXTERNALLY POW ERED 4 20 m A SYSTEM POW ERED 4 20 m A NON ISOLATED ISOLATED FROM I O COM MON EXTERNAL COM MON NON ISOLATED NTAI06 TERMINATION UNIT IMASI13 IMASI...

Page 120: ...ivolt and RTD input Figure A 6 NTAI06 Cable Connection T01066A P1 P3 J3 P2 J2 P1 J1 P2 NKAS01 11 NOTE 1 TERM INATION UNIT CABLE NTAI06 CHANNELS 11 16 CHANNELS 1 10 IM ASI13 FIELD W IRING NOTE 1 NKAS01 HAS PVC INSULATION SPECIFY LENGTH UP TO 200 FT NKAS11 HAS NON PVC INSU LATION SPECIFY LENGTH UP TO 200 FT Figure A 7 Millivolt and RTD Special Shorting Jumper NKAS01 11 CABLE C NTAI06 TERM INATION UN...

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Page 122: ...odifications Two changes are required to function code 216 when replacing an IMASI03 module with an IMASI13 module 1 Change specification S4 from x40 to x44 if the input chan nel is configured for a 1 to 5 VDC 2 Change specification S11 to 24 bit A D conversion resolu tion NOTE If 16 18 20 or 22 bits resolution is already selected in function code 216 the IMASI13 module will automatically default ...

Page 123: ...stances this small difference in power consumption will not require any changes to the power supplies To insure this be certain to check all of your calculations for power sup ply sizing and system current requirements and adjust as nec essary for the IMASI13 power consumption specification ...

Page 124: ...erence 2 2 Communication levels 2 2 Configuration Function codes 4 1 Online 2 11 Configuring inputs 3 4 4 1 Connectors P1 P2 P3 3 6 Continue Do Not Display Error 6 6 Controller errors 6 2 Conventions document 1 5 Corrective actions for error messages 6 2 D Data on input channels 6 2 Data values 2 5 Diagnostics Diagnostic mode 2 9 Normal operation 2 10 On reset 2 10 E Enclosures 2 11 Engineering un...

Page 125: ...atus LEDs 5 1 Troubleshooting 6 1 Input Calibration 2 7 4 3 Channel data 6 2 Configuration 4 1 Processing 2 6 Input multiplexer MUX 2 3 Instruction Content 1 3 Glossary of terms and abbreviations 1 5 How to use 1 4 Intended user 1 1 J Jumper Channel 3 4 Configuration 3 4 Location 3 4 L Logic power 2 11 M Maintenance 7 1 Schedule 7 1 Tools required 7 2 Memory 2 3 Microcontroller 2 3 Module Descript...

Page 126: ...m and exception reporting 2 10 Diagnostics during normal operation 2 10 Diagnostics in diagnostic mode 2 9 Diagnostics on reset 2 10 I O expander bus 2 10 Open input detection 2 10 Select address 3 3 Setup and installation Address switch S1 3 3 Binary address 3 3 Configuring inputs 3 4 Jumper configuration 3 4 Jumper location 3 4 Jumpers used for each channel 3 4 Physical installation 3 6 Terminat...

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Page 128: ...essionals is ready to meet your needs for process automation For the location nearest you please contact the appropriate regional office Germany Industriestrasse 28 D 65760 Eschborn Germany Telephone 49 6196 800 0 Telefax 49 6196 800 1119 Europe Africa Middle East Via Puccini 2 16154 Genoa Italy Telephone 39 010 6584 943 Telefax 39 010 6584 941 Asia Pacific 539 Yishun Industrial Park A Singapore 7...

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