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A Z10 OX YG E N A N A LY ZE R

  |  CO M B US T I O N G A S A N A LY S I S |  O I/A Z 10 - EN R E V. A

3

1  Health & Safety

Information in this manual is intended only to assist our 
customers in the efficient operation of our equipment. Use of 
this manual for any other purpose is specifically prohibited and 
its contents are not to be reproduced in full or part without 
prior approval of the Technical Publications Department.

 WARNING   

The installation of the equipment should be performed 
exclusively by personnel specialized and authorized to work 
on electrical installations, in accordance with relevant local 
regulations. 

To ensure that our products are safe and without risk to health, 
the following points must be noted:

•   The relevant sections of these instructions must be read 

carefully before proceeding. Failure to do so could result in 
bodily harm or damage to the equipment.

•  Warning labels on containers and packages must be 

observed.

•  Installation, operation, maintenance and servicing must 

only be carried out by suitably trained personnel and in 
accordance with the information given.

•  Normal safety precautions must be taken to avoid the 

possibility of an accident occurring when operating in 
conditions of high pressure and/or temperature.

•  Chemicals must be stored away from heat, protected from 

temperature extremes and powders kept dry. Normal safe 
handling procedures must be used.

•  When disposing of chemicals ensure that no two chemicals 

are mixed.

Safety advice concerning the use of the equipment described in 
this manual or any relevant Material Safety Data Sheets (where 
applicable) may be obtained from the Company address on the 
back cover, together with servicing and spares information.

Electrical safety – CEI/IEC 61010-1

This equipment complies with the requirements of CEI/IEC 
61010-1 ‘Safety Requirements for Electrical Equipment for 
Measurement, Control and Laboratory Use’ and complies with 
US NEC 500, NIST and OSHA. 

If the equipment is used in a manner NOT specified by the 
Company, the protection provided by the equipment may be 
impaired.

Document symbols

Symbols that appear in this document are explained below:

 DANGER 

The signal word ‘

DANGER

’ indicates an imminent danger. 

Failure to observe this information will result in death or 
severe injury.

 WARNING   

The signal word ‘

WARNING

’ indicates an imminent danger. 

Failure to observe this information may result in death or 
severe injury.

 CAUTION 

The signal word ‘

CAUTION

’ indicates an imminent danger. 

Failure to observe this information may result in minor or 
moderate injury.

NOTICE  

The signal word ‘

NOTICE

’ indicates potential material 

damage.

Note
‘Note’ 

indicates useful or important information about the 

product.

Summary of Contents for Endura AZ10

Page 1: ...tenance free operation The modular design with reduced component count improves the reliability and robustness of the system and simplifies breakdown repair if it occurs Kits containing all the parts...

Page 2: ...s 17 EMC cable gland 17 Cable preparation non AutoCal systems both ends AZ10 probe to AZ10 transmitter 18 Cable preparation AutoCal systems both ends AZ10 probe to AZ10 AutoCal unit 20 Electrical conn...

Page 3: ...must be stored away from heat protected from temperature extremes and powders kept dry Normal safe handling procedures must be used When disposing of chemicals ensure that no two chemicals are mixed S...

Page 4: ...ies with US NEC 500 NIST and OSHA Product symbols Symbols that appear on this product are shown below Protective earth ground terminal Functional earth ground terminal This symbol when noted on a prod...

Page 5: ...modifying system parameters Install and use this equipment as detailed in this guide Install and use associated equipment in accordance with the relevant national and local standards The AZ10 oxygen p...

Page 6: ...a cell if the process is cleaned using water If this method of cleaning is employed remove the probe from the process prior to cleaning Unpacking CAUTION Visually inspect equipment for damage after un...

Page 7: ...70 C 4 to 158 F CAUTION Do not exceed the probe terminal head maximum operating temperature The probe must be sited in an area where radiated heat from the process does not cause the maximum temperatu...

Page 8: ...nges see page 9 270 10 63 34 1 34 100 sq 3 93 13 0 5 127 5 0 1 25 in NPS SCH5 42 16 mm 95 3 7 202 81 standard gland 98 3 9 150 5 9 R3 2 0 1 179 7 0 71 2 8 135 5 3 R39 1 5 203 8 0 125 4 9 303 11 9 8 5...

Page 9: ...80 PN16 200 7 87 12 0 47 18 0 70 160 6 30 B A C D Figure 4 8 Hole probe flange types and dimensions Flange type A B C D E F G PCD 2 in NPT 48 1 88 20 0 79 48 1 89 2 in thread 100 8 3 96 100 8 3 96 80...

Page 10: ...5 Duct surface temperature 400 C 752 F max If the flue is lagged a stand off tube of suitable length with a minimum internal diameter of 55 mm 2 16 in may be used Do not mount the probe in such a mann...

Page 11: ...e concentric with the hole in the flue 3 Apply high temperature jointing compound to the threads C of the probe mount adaptor and screw the adaptor into the boss 4 Locate a gasket D over the studs on...

Page 12: ...lue wall B 2 Weld a mounting plate AZ1000098 C into place concentric with the hole in the flue 3 Locate a gasket D over the studs on the adaptor see Note left 4 Insert the probe intake tube E through...

Page 13: ...AZ10 OXYGEN ANALYZER COMBUSTION GAS ANALYSIS OI AZ10 EN REV A 13 Figure 9 ABB standard flange mounting plate Gas flow Exit...

Page 14: ...Fit a suitable mating flange customer supplied A to the flue wall 2 Secure flange B to the flue mounted mating flange A using suitable fixings C not supplied 3 Locate a gasket D over the studs on flan...

Page 15: ...AZ10 OXYGEN ANALYZER COMBUSTION GAS ANALYSIS OI AZ10 EN REV A 15 Figure 10 Flange mounted installations Gas flow Exit...

Page 16: ...basic insulation After installation there must be no access to live parts for example terminals Terminals for external circuits are for use only with equipment with no accessible live parts If the equ...

Page 17: ...tems probe to AutoCal unit and AutoCal unit to transmitter maximum combined length 100 m 300 ft Refer to the following pages for connection requirements page 19 for non AutoCal systems probe to transm...

Page 18: ...wist Screen 1 and Screen 2 drain wires together to form a twisted pair at each end of the cable and fit a 40 mm 1 57 in earth sleeve not supplied over each twisted pair 6 Cut back all unused wires as...

Page 19: ...e Blue cut wires back both ends White Yellow White Black White Orange White Green White Red White Blue Not fitted Not applicable Table 1 Cable requirements non AutoCal systems AZ10 probe to AZ10 trans...

Page 20: ...een 1 and Screen 2 drain wires together to form a twisted pair at each end of the cable and fit a 40 mm 1 57 in earth sleeve not supplied over each twisted pair 6 Cut back all unused wires as instruct...

Page 21: ...cut wire back both ends White Red cut wire back both ends White Blue cut wire back both ends White Yellow White Black White Orange White Green White Red White Blue N A Not used Table 2 Cable requirem...

Page 22: ...m a twisted pair at each end of the cable and fit a 40 mm 1 57 in earth sleeve not supplied over each twisted pair 6 Cut the insulation back on each of the remaining wires to expose 10 mm 0 4in of wir...

Page 23: ...Red White Blue White Yellow White Black White Orange White Green White Red White Blue PS2 test gas 2 P Comm PS1 test gas 1 SV2 SV Comm SV1 Cable requirements AZ10 AutoCal unit to AZ10 transmitter Auto...

Page 24: ...ss steel solenoid valve manually operated valve or non return valve that is leak tight even at zero back pressure in the pipework as close to the test gas inlet valve as possible keep the valve closed...

Page 25: ...ply non AutoCal system air test gas 1 and optional bottled gas test gas 2 System using 2 bottled test gases Figure 23 Test gas supply non AutoCal system 2 bottled test gases AZ10 probe Shut off valve...

Page 26: ...rom AutoCal VENT connection to test gas inlet at probe 14 core screened AutoCal unit to probe length coded option ABB 14 core cable transmitter to AutoCal unit length coded option Test gas 2 in Cable...

Page 27: ...supply restrictor in Autocal unit limits flow to 2 2 l min 4 662 scfh at 1 bar 15 psi Test gas 1 1 bar 15 psi Test gas port 5 m oil coalescing filter regulator Test gas 2 optional from bottled gas adj...

Page 28: ...t Test gas supply 1 l min 2 118 scfh Test gas 1 ABB flowmeter adjusted to 1 l min 2 118 scfh STP ABB flowmeter adjusted to 1 l min 2 118 scfh STP 5 m oil coalescing filter regulator Test gas 2 optiona...

Page 29: ...y is fitted securely to the test gas inlet connection on the sensor 2 If the sensor is connected permanently to test gas pipework ensure that a valve is installed in the pipework adjacent to the test...

Page 30: ...pprovals and safety certification CE mark 11 Probe specification Physical Process connection ANSI B16 5 150 lb 2 5 3 in DIN2501 Part 1 65 80 mm 2 in NPT 2 in BSP flange pressure ratings do not apply A...

Page 31: ...rable can be activated by one or more of the following signals Process alarm 1 2 3 4 Calibration in progress Calibration failed Out of test gas 1 2 Test gas 1 valve control Test gas 2 valve control Fa...

Page 32: ...itch is open selects 1 point low level volt free switch is closed selects 2 point Output functions Process alarm 1 2 3 4 Calibration in progress Calibration failed Out of test gas 1 Out of test gas 2...

Page 33: ...e CSA approved 5 m 16 4 ft 10 m 32 8 ft 25 m 49 2 ft 50 m 164 0 ft 75 m 213 2 ft 100 m 328 0 ft AZ100078 AZ100079 AZ100080 AZ100081 Sample guide tube 200 mm 9 84 in 350 mm 15 75 in 500 mm 21 65 in 650...

Page 34: ...analog O P Standard digital O P AZ200758 Remote type 4 transmitter backplane AZ200724 Probe heater circuit fuse AZ200725 PT1000 cold junction compensation AZ100056 Cell assembly kit AZ100065 Seals an...

Page 35: ...AZ10 OXYGEN ANALYZER COMBUSTION GAS ANALYSIS OI AZ10 EN REV A 35 Acknowledgments HART is a registered trademark of the FieldComm Group Sales Service Software...

Page 36: ...ghts in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden withou...

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