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ABB Endura ACA592-TC, Operating Instructions Manual

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A BB ME A SUREMENT & A NA LY TIC S | OPER ATING INSTRUC TION | OI/AC A 59 2/ TC- EN RE V. B

Endura ACA592

Toroidal conductivity transmitter

Measurement made easy

Introduction

The Endura ACA592 toroidal conductivity 
transmitter is intended for toroidal conductivity 
measurement in corrosive and heavy coating 
applications.

The ACA592 transmitter is fully compatible with 
ABB’s comprehensive range of toroidal 
conductivity transmitter options enabling users to 
measure conductivity in applications from clean 
water to harsh chemicals.

The ACA592 has automatic temperature sensor 
recognition for both 2- and 3-wire RTD inputs from 
common inputs such as Pt100 and Pt1000.

ACA592 transmitters are communication-ready 
field devices with microprocessor-controlled 
electronics. For bi-directional communication, an 
FSK signal is superimposed on the 4 to 20 mA 
output signal via the HART protocol.

The device type manager (DTM) can be used to 
configure, poll and test devices on a PC. Handheld 
terminals such as the DHH801 also support 
communication.

The transmitter is equipped with an LCD display 
used to show the current process data. The four 
keys beneath the transmitter enable local 
configuration.

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Rugged design 
transmitter for 
industrial applications

Summary of Contents for Endura ACA592-TC

Page 1: ...cals The ACA592 has automatic temperature sensor recognition for both 2 and 3 wire RTD inputs from common inputs such as Pt100 and Pt1000 ACA592 transmitters are communication ready field devices with microprocessor controlled electronics For bi directional communication an FSK signal is superimposed on the 4 to 20 mA output signal via the HART protocol The device type manager DTM can be used to c...

Page 2: ...ansmitter are available for free download from www abb com analytical See links and reference numbers below or scan this code Description Search for or click on Data Sheet Endura ACA592 Conductivity transmitter DS ACA592 EN Addendum RoHS Directive 2011 65 EU RoHS II ADD MEASUREMENT 001 EN ...

Page 3: ...13 Service and Repairs 10 1 14 Potential Safety Hazards 10 2 Use in Areas Requiring Ignition Protection 11 2 1 Approvals 11 2 1 1 CE Mark 11 2 1 2 Ignition Protection 11 2 2 Ground 11 2 3 Interconnection 11 2 4 Configuration 11 2 5 Hazardous Area Relevant Information 12 2 5 1 ACA592 XX A1 Intrinsic Safety 12 2 5 2 ACA592 XX A2 Flameproof Protection 13 2 5 3 ACA592 XX A3 Type n Non sparking 13 2 5 ...

Page 4: ... Levels and Password Access 40 5 2 1 Security Permissions 41 5 2 2 Default Passwords 41 5 3 Configuration Menus Overview 42 6 Configuration 44 6 1 Configuration Options 44 6 2 Configuration DIP Switch 45 7 Operator Pages and Menus 46 7 1 Process Display 46 7 1 1 Operator Pages 47 7 2 Parameter Maps 50 7 2 1 ACA592 Toroidal Conductivity Transmitter Conductivity Parameter Map 50 7 2 2 ACA592 Toroida...

Page 5: ... Type Codes 72 9 2 HART Configuration Maps 73 9 3 HART Universal Commands 75 9 4 HART Common Practice Commands 77 10 Specification 79 11 Spares and Accessories 84 Appendix A Permits and Certification 86 Appendix B Installation Drawings 87 B 1 Drawing P0908 87 B 2 Drawing P0909 88 B 3 Drawing P0910 89 B 4 Drawing P0911 90 ...

Page 6: ...n functional tests repairs and maintenance of electrical devices 1 2 1 Operating Safety Information Before switching on ensure that the specified environmental conditions in the Specifications section page 79 are complied with and that the power supply voltage corresponds with the voltage of the transmitter When there is a chance that safe operation is no longer possible put the transmitter out of...

Page 7: ...d devices fulfil the requirements of the applicable electrical codes or DIN VDE 0106 T 101 basic requirements for secure isolation VDE may not be applicable for NAM For secure isolation route the process supply lines separately from electrical circuits or additionally isolate them Health and Safety To ensure that our products are safe and without risk to health the following points must be noted T...

Page 8: ...fety information This symbol when noted on a product enclosure or barrier indicates that a risk of electrical shock and or electrocution exists and indicates that only individuals qualified to work with hazardous voltages should open the enclosure or remove the barrier This symbol indicates that the marked item can be hot and should not be touched without care This symbol indicates the presence of...

Page 9: ... with this symbol indicates that the product contains toxic or hazardous substances or elements The number inside the symbol indicates the environmental protection use period in years Electrical equipment marked with this symbol may not be disposed of in European public disposal systems after 12 August 2005 In conformity with European local and national regulations EU Directive 2002 96 EC European...

Page 10: ...g facility Do not use municipal garbage Only privately used products may be disposed of in municipal garbage according to the WEEE directive 2002 96 EC Proper disposal prevents negative effects on people and the environment and supports the reuse of valuable raw materials If it is not possible to dispose of old equipment correctly ABB Service will accept and dispose of returns for a fee Note The f...

Page 11: ...ansport documents All claims for damages must be claimed against the shipper and before the installation 1 9 Restriction of Hazardous Substances RoHS 1 10 Safety Precautions Please read the entire manual before unpacking setting up or operating this instrument Pay particular attention to all warning and caution statements Failure to do so could result in serious injury to the operator or damage to...

Page 12: ...the CE compliance of the instrument If you have any problems with installation starting or using the instrument please contact the company that sold it to you If this is not possible or if the results of this approach are not satisfactory please contact the manufacturer s Customer Service 1 14 Potential Safety Hazards The following potential safety hazards are associated with operating the system ...

Page 13: ...cuit must be grounded by connecting it to an equipotential bonding system it must be grounded at a single location only 2 3 Interconnection If ACA592 XX transmitters are operated in an intrinsically safe circuit proof of interconnection may be required during the installation In general intrinsically safe circuits require proof of interconnection 2 4 Configuration ACA592 XX transmitters can be ins...

Page 14: ...m voltage Ui 30 V Maximum input current Ii 160 mA Maximum power Pi 0 8 W Internal inductance Li 0 5 mH Internal capacitance Ci 5 nF Table 2 1 Intrinsic Safety Input Parameters Output Parameters Open circuit voltage maximum Uo 11 8 V Short circuit current maximum Io 5 mA Maximum output power Po 15 mW Allowed inductance total La 1 H Allowed capacitance total Ca 1 45 µF Table 2 2 Intrinsic Safety Out...

Page 15: ...n II 2 D Ex tD A21 IP66 T135 ºC 20 ºC Tamb 60 ºC 2 5 3 ACA592 XX A3 Type n Non sparking ATEX IECEx approved for use in zone 2 22 Ex nA Zone 2 LCIE 11 ATEX 1005 X IECEx LCI 11 0048X Designation Device design II 3 G Ex nA IIC T4 Housing design II 3 D Ex tD A22 IP66 T135 ºC 20 ºC Tamb 60ºC ABB statement of conformity in accordance with ATEX directive Note Both flameproof and dust ratings are combined...

Page 16: ...eters Maximum voltage Ui 30 V Maximum input current Ii 160 mA Maximum power Pi 0 8 W Internal inductance Li 0 5 mH Internal capacitance Ci 5 nF Table 2 4 Intrinsic Safety Input Parameters Output Parameters Open circuit voltage maximum Uo 11 8 V Short circuit current maximum Io 5 mA Maximum output power Po 15 mW Allowed inductance total La 1 H Allowed capacitance total Ca 1 45 µF Table 2 5 Intrinsi...

Page 17: ...911 CSA page 90 for allowable sensors Agency Approvals FM Class I Div 2 Groups A B C D Class II III Div 2 Group F G T4 Ta 60 ºC CSA Class I Div 2 Groups A B C D Class II Div 2 Groups F G Class III Div 2 T4 Table 2 7 Non incendive Input Parameters Maximum voltage Ui 30 V Maximum input current current controlled by transmitter Internal inductance Li 0 5 mH Internal capacitance Ci 5 nF Table 2 8 Non ...

Page 18: ... Maximum output power Po 15 mW Allowed inductance total La 1 H Allowed capacitance total Ca 1 45 µF Table 2 9 Non incendive Field Wiring FM and CSA Output Parameters Notes Parameters apply to entire system inclusive of cables Each specified electrical parameter must be applied individually and in combination Do not exceed the maximum values when applying the electrical parameters individually or i...

Page 19: ...oof installations turn the 2 security screws located beneath the covers on front and rear of the housing body until they prevent both covers from being rotated unscrewed therefore preventing removal of the covers 3 2 Non hazardous area installation Fig 3 2 shows a general purpose non hazardous installation and is for reference only Fig 3 1 Transmitter Cover Security Screws Fig 3 2 Installation in ...

Page 20: ...transmitter with consideration to ambient conditions 2 Locate the transmitter in a position where the temperature and humidity specifications are not exceeded and ensure the transmitter is protected from direct sunlight rain snow and hail 3 Ensure the transmitter operating temperature is within the range 20 to 60 C 4 to 140 F 4 Select a location away from strong electrical and magnetic fields ...

Page 21: ...ons Excluding Mounting Bracket Dimensions in mm in Fig 3 3 Transmitter only Dimensions Transmitter Label see Fig 3 6 page 22 46 5 1 83 150 5 91 91 3 58 60 5 2 38 29 4 1 16 1 2 in NPT or M20 common for all connections 105 4 15 46 5 1 83 M8 depth 10 mm 0 39 in 65 5 2 58 103 4 06 112 4 4 168 6 6 HazLoc Label where fitted see Section 3 4 5 page 23 ...

Page 22: ...acket B securely in the required position 3 Attach the wall mounting bracket B to the wall securely using 2 x 10 mm bolts C Warning Install the wall mounting bracket on a sufficiently stable wall Dimensions in mm in Fig 3 4 Wall Installation Note The wall mounting bracket B supports variable installation positions 2 examples of the different options are shown in Fig 3 4 The mounting bolt enables a...

Page 23: ... transmitter B to the pipe mounting bracket C securely in the required position 3 Attach the pipe mounting bracket C to the pipe securely using the U bolt nuts and washers included Dimensions in mm in Fig 3 5 Pipe Installation Note The pipe mounting bracket C supports variable installation positions Two examples of the different options are shown in Fig 3 5 The transmitter mounting bolt enables ad...

Page 24: ...e range G refers to the permissible ambient temperature range for the transmitter only and not to the measuring element used ACA592 TCxXXxXXxXxXx TC ACA592 TC 1A 30 CA592 TC EN Key A Model number B Permissible power supply C Manufacturing location D Transmitter communication type E Product documentation manual F Product serial number G Permissible ambient temperature operating range H CE Mark EC c...

Page 25: ... 4 5 HazLoc Labels ATEX Zone 0 Zone 1 Zone 2 Label CSA FM Classes I II III Div 1 Intrinsic Safety and Div 2 Non incendive Label Fig 3 7 Example of ATEX Zone 0 Zone 1 Zone 2 HazLoc Label Fig 3 8 Example of CSA FM Classes I II III Div 1 Intrinsic Safety and Div 2 Non incendive HazLoc Label 0344 i i nA d ...

Page 26: ...ivity transmitter 3 Mechanical Installation 24 OI ACA592 TC EN Rev B CSA FM Classes I II and III Div 1 explosion and ignition proof Label Fig 3 9 Example of CSA FM Classes I II and III Div 1 explosion and ignition proof HazLoc Label ...

Page 27: ...tridge C one at a time 3 Pull the cartridge C carefully but firmly out of the transmitter B keeping it straight to avoid bending the 6 pin connector D 4 Align one of the 4 plug positions E on the rear of the cartridge C with the 6 pin connector D to ensure the cartridge LCD display is readable when mounted 5 Refit the cartridge C in the new position by pushing it carefully but firmly into the tran...

Page 28: ...structions and regulations governing electrical installation Ensure the power supply and or bus connections are switched off before making connections Use a maximum of 12 SWG 10 AWG wire for connection of this transmitter Ensure connection to protective earth Do not apply power until installed The transmitter is not fitted with a switch and does not have overvoltage protection devices lightning pr...

Page 29: ...le gland D M20 nylon conduit plug E 1 2 in NPT 316 stainless steel Ex d explosion proof cable gland F 1 2 in NPT 316 stainless steel Ex d explosion proof conduit plug G M20 316 stainless steel Ex d explosion proof cable gland H M20 316 stainless steel Ex d explosion proof conduit plug Table 4 1 Cable Glands and Plugs Descriptions A B C D E F G H 55 4 2 18 14 2 0 56 43 2 1 70 20 3 0 80 38 6 1 52 36...

Page 30: ...ect the cable shield or earth ground wire to the earth ground terminal 3 if required Fig 4 2 Power Supply Connections at Transmitter Terminals Note HART Communication Communication with the transmitter is supported by the HART protocol The communication signal is modulated on both wires for the power supply line and decoded by the transmitter The electrical connection is provided at the and termin...

Page 31: ...re cross section of 2 5 mm2 12 SWG 10 AWG Do not use a rigid conductor material as this can result in wire breaks Ensure the connecting cable is flexible To ensure the sensor cable length is sufficient allow an additional 100 mm 4 in of cable to pass through cable glands and into the housing Ensure the correct connections are made to suit the transmitter variant ACA592 TC see Section 4 3 1 page 30...

Page 32: ... required 3 Loosen the sensor connection terminal captive screws using a a flat bladed screwdriver 3 5 4 mm or Size 1 4 Insert each sensor cable wire under the open terminals and secure by tightening the terminal captive screws Fig 4 3 ACA592 TC Toroidal Conductivity Transmitter Sensor Connections at Transmitter Terminals Connection Information Sensor Cable Color Transmitter Terminal Function TB4 ...

Page 33: ...y moisture For ease of sensor replacement keep the cable length to a minimum 4 5 Junction Box and Extension Cable Connection For some applications an extension cable is available that can be installed permanently between the sensor and the transmitter The sensor has a junction box mounted either directly on it or in close proximity The extension cable is connected to the sensor inside the junction...

Page 34: ...Warning The connection terminals accept cables with a maximum peripheral wire cross section of 2 5 mm2 12 SWG 10 AWG Switch off the power supply before connecting the transmitter Notes To ensure the sensor cable length is sufficient allow an additional 100 mm 4 in of cable to pass through cable glands and into the housing Use stranded conductor material for the power supply cable Ensure the connec...

Page 35: ...g R250 Where UMmin Minimum operating voltage of transmitter refer to technical data for transmitter USmin Minimum supply voltage of power supply SPS input refer to technical data for transmitter RLtg Line resistance between transmitter and power supply R250 Resistance for HART functionality Fig 4 7 Standard Application with HART Functionality Transmitter Power Supply SPS Input with Supply UMmin US...

Page 36: ...trinsic safety the electrical limit values must be used as the basis for the prototype test certificates of the transmitters including the capacitance and inductance values of the wires Proof of intrinsic safety is granted if the conditions in Table 4 3 are fulfilled Caution Refer to Section 2 page 11 and Section 10 page 79 for explosion risk area requirements ACA592 XX Intrinsically Safe Transmit...

Page 37: ... D Ex ia D A20 IP66 T135 ºC 20 ºC Tamb 60 ºC Intrinsic Safety FM and CSA Entity parameters are specified in Appendix B installation drawing P0908 Note For additional information refer to Section 2 5 page 12 Fig 4 9 Intrinsic Safety ATEX IECEx FM Class I Div 1 Groups A B C D Class II III Div 1 Group E F G T4 Ta 60 ºC CSA Class I Div 1 Groups A B C D Class II Div 1 Groups E F G Class III Div 1 T4 Fi...

Page 38: ...B installation drawing P0909 Fig 4 11 Type n Non sparking ATEX IECEx FM Class I Div 2 Groups A B C D Class II III Div 2 Group F G T4 Ta 60 ºC CSA Class I Div 2 Groups A B C D Class II Div 2 Groups F G Class III Div 2 T4 Fig 4 12 Non Incendive using non incendive field wiring FM and CSA Safety Area Power Supply Hazardous Area Sensor Transmitter Hazardous Area Hazardous Area Div 2 Safety Area Sensor...

Page 39: ...st be used FM Class I Div 2 Groups A B C D Class II III Div 2 Group F G T4 Ta 60 ºC CSA Class I Div 2 Groups A B C D Class II Div 2 Groups F G Class III Div 2 T4 Fig 4 13 Non Incendive using Div 2 field wiring FM and CSA Note Local regulations governing the installation of the power supply and the sensor must be observed Do not open the cover when circuits are live Fig 4 14 Flameproof ATEX Safety ...

Page 40: ... supply and the sensor must be observed Do not open the cover when circuits are live FM XP Class I Div 1 Groups A B C D DIP Class II Div 1 Groups E F G DIP Class III Div 1 T4 CSA Class I Div 1 Groups A B C D Class II Div 1 Groups E F G Class III Div 1 T4 Fig 4 15 Explosion proof Dust ignition proof FM and CSA Safety Area Power Supply Non hazardous Area Sensor Transmitter in Ex d Housing Hazardous ...

Page 41: ... key E Prompt executed by pressing the key F Left key used for parameter navigation and to enter editable parameters G Up Down keys used to scroll through menu options and to increase decrease values in editable parameters H Right key used to accept select parameter values selections and exit sub levels Note The transmitter uses a capacitive touch display The capacitive keys are calibrated with th...

Page 42: ...t however passwords for these levels can be enabled via the Service level Access to the Service level is password dependent The Enter Password screen is always displayed for Service level access It is also displayed for Standard and Advanced level access when the corresponding passwords are enabled The Enter Password screen is not displayed when accessing Read Only level Enter Password To select p...

Page 43: ...upplied with factory set default passwords for access to the Standard Advanced and Service levels Passwords cannot be modified Access Level Read Write Read only Read only None All levels and sub levels Standard Calibrate Input Output Display Diagnostics Easy Setup Device Setup Communication Service Advanced Easy Setup Calibrate Device Setup Input Output Display Diagnostics Communication Service Se...

Page 44: ... Display Overview Section and Function Easy Setup The Easy Setup menu is used to set up the system quickly and contains a series of options for users with Advanced level access permission Users with Read Only and Standard access have read only permissions and cannot make selections from this menu Calibrate Used to calibrate the transmitter Device Setup Used to specify temperature sensor and sensor...

Page 45: ...ulation status Communication Used to configure the transmitter s HART communication support Service Note Service level parameters are reserved for ABB factory trained personnel contact the Company for support Display Overview Section and Function Table 5 2 Operating Menus Overview Continued 6 123 Menu Exit Select Diagnostics 7 Menu Exit Select Communication 8 Menu Exit Select Service ...

Page 46: ...as HART USB or HART Multiplexer Configuration via EDD technology Configuration can also be performed with EDD master applications such as Siemens Simatic PDM that is approved for use with EDD Configuration using a handheld terminal Note Complete configuration of the transmitter is available through the HMI However not all transmitter DTM functions for example such as Diagnosis Masking are accessib...

Page 47: ...4 Refit the cartridge C by pushing it carefully but firmly into the transmitter Keep the cartridge C straight to avoid bending the 6 pin connector D 5 Refit the cartridge cover A by screwing it until the O ring is slightly compressed onto the transmitter B For protection in Ex d explosion proof installations turn the 2 security screws see Fig 3 1 page 17 until they prevent both covers from being r...

Page 48: ...ll mode autoscroll each Operator page in sequence every 15 seconds to view current alarms via the Diagnostics menu Operator Page Access Level The Access Level is used to select access to configuration menus at Read Only Standard Advanced and Service levels To access these menus scroll to the required level and press If a password has been enabled the Enter Password screen is displayed see Section ...

Page 49: ...tor menus including Operator Pages is shown in Table 7 1 page 48 Notes It is not possible to configure the system or to modify data within the Operator Pages The Operator Page number is displayed on each page Fig 7 2 Operator Page Example 2 Operator Menu Back Select Diagnostics Operator Page 1 Operator Page 2 Operator Page 3 Operator Page 4 Autoscroll 1 ACA592XX Process XX F PV Tmp X XX XX X Proce...

Page 50: ...ge 60 Refer to Section 8 1 page 64 for a list of diagnostic messages Operator Page 1 Large primary value on the first line Operator Page 2 Large primary value on the first line and a primary value percentage range bar graph Operator Page 3 Primary value plus associated unit on the first line and a temperature value and associated unit on the second line Data displayed on the second line is set via...

Page 51: ... page 59 Autoscroll By selecting Autoscroll each Operator Page is displayed in sequence for 15 seconds Auto scrolling can be stopped by selecting one of the Operator Pages from the Operator Menu Signals View Displays a list of active signals Use the and keys to scroll through active signals Display Example Title and Function Table 7 1 Overview of Operator Menus Continued 4 ACA592XX Process XX F mA...

Page 52: ...Type Temp Sensor Temp unit Temp Comp Type Manual Temp Auto TC Option TC Coeff User Def TC Curve Reference Temp Temp Sensor Type Run TC Recognition TC Recognition Stat Device Info Device Type Device Serial No Software Version Hardware Version HART Tag HART Descriptor Long Tag Write Protection HW write prot SW write prot PV Rng Units PV Lo Rng Val PV Hi Rng Val Damping Alarm Current Operator pg 3 ln...

Page 53: ...n Conc Unit Conc Curve Name Conc Curve Table Temp Sensor Temp unit Temp Comp Type Manual Temp Auto TC Option TC Coeff User Def TC Curve Reference Temp Temp Sensor Type Run TC Recognition TC Recognition Stat Device Info Device Type Device Serial No Software Version Hardware Version HART Tag HART Descriptor Long Tag Write Protection HW write prot SW write prot PV Rng Units PV Lo Rng Val PV Hi Rng Va...

Page 54: ...yzer Type Concentration Selects the concentration unit ppm µg l ppb mg l none Conc Curve Name Enabled if Analyzer Type Concentration A user defined name Press the key to enter the required characters for the name as detailed on page 40 Temp unit Temperature Units Sets the temperature unit C or F applied to all transmitter temperature parameters and values Temp Comp Type Temperature Compensation Ty...

Page 55: ...on Edit PV Temp Cal Enables manual adjustment of the sensor PV slope and offset and sensor temperature slope and offset Note This function may not be suitable for many applications but it provides quick easy access to these calibration values for troubleshooting PV Slope Edits the PV Slope value as a percentage PV Offset Edits the PV Offset value Temp Slope Edits the Temp Slope value as a percenta...

Page 56: ...ibration Step Procedure Screen 1 At the Temperature Cal parameter wait for the message Continue When Stable to be displayed then press the key to continue 2 Enter the new temperature using the and keys to select the new value then press the key to continue display the result screen Table 7 2 Temperature Calibration ...

Page 57: ...f Analyzer Type Concentration Sets the concentration solution 0 18 HCI 0 20 H2SO4 User Def 0 1 NaOH or 0 20 NaC1 Conc Unit Enabled if Analyzer Type Concentration Selects the concentration unit ppm µg l ppb mg l or none Conc Curve Name Enabled if Analyzer Type Concentration A user defined name Press the key to enter the required characters for the name as detailed on page 40 Conc Curve Table Enable...

Page 58: ...s used for temperature compensation during Manual temperature compensation mode Adjustable range 20 to 150 C 4 to 302 F Default 25 C 77 F Auto TC Option Enabled when Temp Comp Type Auto temperature sensor input is detected Options comprise Standard KCl TC Coeff User Def NaOH NaCl HCl H2SO4 TC Coeff Enabled when a temperature sensor is detected and Auto TC Option TC Coeff User Def TC Curve Enabled ...

Page 59: ...short HART description for the transmitter entered from the alphanumeric character set Long Tag Use to specify a longer HART description for the transmitter entered from the alphanumeric character set maximum 32 characters Write Protection Displays hardware software write protection status Note Configurations can be protected by enabling the configuration DIP switch see Section 6 2 page 45 HW writ...

Page 60: ...ue units Parameter is read only when Analyzer Type Concentration PV Lo Rng Val The PV low minimum value 0 0 corresponding to 4 mA of selected PV Rng Units PV Hi Rng Val The PV high maximum value corresponding to 20 mA of selected PV Rng Units Maximum value 2 000 000 µS cm or 2000 mS cm Damping Enables damping of the 4 to 20 mA response Minimum value 0 0 s maximum value 99 9 s Alarm Current Level o...

Page 61: ...erator Page 3 Temperature compensated conductivity temperature uncompensated conductivity temperature PV current output Operator pg 4 ln 2 Selects the type of data displayed on line 2 of Operator Page 4 Temperature compensated conductivity temperature uncompensated conductivity temperature PV current output Operator pg 4 ln 3 Selects the type of data displayed on line 3 of Operator Page 4 Temperat...

Page 62: ...r Description Loop Test The current output of the transmitter can be adjusted between 3 8 and 21 5 mA This feature is useful to verify that the transmitter output matches the current in the control room Enabled when HART Poll Addr 0 see page 61 Diagnosis Status Used to determine if diagnostics simulation is active read only The display should read Actual indicating real time diagnostics from the t...

Page 63: ...s loss of HART communication HART Tag A configurable 8 character HART tag used for identification Burst Mode Burst Mode is a HART feature used to transmit one of three Universal HART command response packages on the HART bus continuously without the need for commands being sent by the Master This can be used to provide the quickest possible output from the transmitter Status Enables disables Burst...

Page 64: ...sable password Advanced access Enables disables password protection to the Advanced Access level The factory default is disabled Disable password Function key lock Locks the keys on the keypad Factory default is unlocked No To lock the keypad select Yes To unlock the keypad first enable the keypad by holding down the key for 5 seconds then access the Function key lock menu and select No Factory De...

Page 65: ...of messages and corrective actions See Table 8 2 page 64 for details of all diagnostics Fig 8 1 Example of Diagnostic Alert Icon and Name Description Failure Transmitter functionality lost due to malfunction in the Instrument itself its peripherals or due to operating conditions Maintenance Required Transmitter functionality fully available but maintenance required soon to avoid functional restric...

Page 66: ... in column 1 of Table 8 2 below where available Diagnostic Message Sub error Message Possible Cause s Related Condition Corrective Action Configuration Changed The device configuration has been changed by a write or set command or by an operation via device HMI INSTALLATION This condition is not displayed on the HMI This is just an indication to the HART master It is visible only on the EDD and DT...

Page 67: ... F106 032 Unreliable output current The D to A converter is not properly Calibrated Trimmed or output current has reached its hardware limit ELECTRONICS Perform an Output Trimming If the error persists replace the electronics Check the device configuration F108 035 Output ReadBack failure The output circuit could be broken or not correctly calibrated ELECTRONICS Perform an Output Trimming routine ...

Page 68: ...xternal power supply Maskable message M026 024 Non volatile memory burn error Writing to the electronic non Volatile Memory was not successful ELECTRONICS Replace the electronics as soon as possible Maskable message M058 018 Snsr factory cal data corrupt Sensor factory calibration data corrupt or missing ELECTRONICS Contact factory Maskable message M098 031 Analog output saturated Analog output hi...

Page 69: ...ration related to temperature sensor and temperature compensation Maskable message S074 001 Temperature input error Temperature related sensor board electronics error PROCESS Check temperature sensor connections If a temperature sensor is not connected switch temperature compensation to Manual mode If the problem persists contact factory Maskable message S076 010 PV out of range limits The analog ...

Page 70: ... using the DTM or the EDD graphical user interface they cannot be viewed on the transmitter s display 8 2 1 ACA592 Toroidal Conductivity Transmitter Diagnosis Overview Screen An overview of active inactive diagnostic conditions can be viewed on the diagnosis Overview screen see Fig 8 2 Fig 8 2 ACA592 Toroidal Conductivity Transmitter Diagnosis Overview Screen ...

Page 71: ...ritical diagnoses can be masked using the DTM or the EDD This feature is not accessible via the transmitter s display and a masked diagnosis is not reported when it occurs The list of maskable diagnoses is available on the DTM and EDD graphical user interface only The diagnosis Masking screen is shown in Fig 8 3 Fig 8 3 ACA592 Toroidal Conductivity Transmitter Diagnosis Masking Screen ...

Page 72: ... the transmitter In Simulated Diagnosis mode all active diagnoses are suppressed and only the simulated diagnosis is reported Diagnosis simulation status can be viewed on the HMI using Diagnostics Diagnosis status menu see Section 7 3 6 page 60 The status is either Simulated or Actual diagnosis simulation cannot be set or cleared from the HMI Caution Diagnosis simulation cannot be performed via th...

Page 73: ...oidal conductivity transmitter 8 Troubleshooting and Diagnostics OI ACA592 TC EN Rev B 71 The diagnosis Simulation screen is shown in Fig 8 4 Fig 8 4 ACA592 Toroidal Conductivity Transmitter Diagnosis Simulation Screen ...

Page 74: ...output signal that matches the Primary Value is not available The output signal in multidrop mode is basically a constant 4 mA and is used exclusively for the power supply In multidrop mode sensor or process data information is available as a HART signal only In addition to point to point and multidrop modes the third type of HART communication is burst mode When Burst Mode is activated the transm...

Page 75: ...escriptor Message Installation Date Write protect Poll Address Conc Curve Name User Def Conc Table Conc Unit Conc Solution Analyzer type PV Units Auto TC Option User Def TempComp Table TC Coeff Reference Temp Temp sensor type Run TC Recognition TC Recognition Status Manual Temp Temp Comp Type Temp unit Damping Alarm Current PV Hi Rng Val PV Lo Rng Val PV Range Units Burst Mode Status Burst Mode Co...

Page 76: ...Offset PV Slope Comp Conductivity QV PV Loop current Uncomp Conductivity TV Temperature SV Primary Value Process Operating Conditions Loop test Installation Startup Electronics Start PV Span Cal Process Values Simulation Overview Masking Start Tempurature Cal Reset PV temp Cal D A trim Current Output Device reset Edit PV temp cal Temperature Cal PV Span Cal Start PV Zero Cal PV Zero Cal Reset PV t...

Page 77: ...rent of the device including alarm conditions and set values Percent of Range always follows the Primary Variable even if the Primary Variable Current is in an alarm condition or set to a value Also the Percent of Range is not limited to values between 0 and 100 but instead tracks the Primary Variable beyond the Range Values to the Sensor Limits when they are defined 3 Read Dynamic Variables and C...

Page 78: ...ation date 14 Read Primary Variable Sensor Information Returns the sensor limits and minimum permissible span of the sensor 15 Read Primary Variable Output Information PV Alarm selection code 0 Low 1 High PV upper and lower range values Damping time Write protection status Any private label distributor code associated with the device 16 Read Final Assembly Number Returns the user defined final ass...

Page 79: ...tput Value to exit the device from fixed output mode 41 Start Self Test Performs self test function on the device 42 Master Reset Device can be reset 44 Write PV Units Select the units in which the Primary Variable and Primary Variable Range will be returned This will also select the units for Primary Variable Sensor Limits and Primary Variable Minimum Span 45 Write Trim Loop Current Zero Enables ...

Page 80: ...indicates there is additional status information it can be obtained via this command 49 Write Sensor Serial Number Sensor serial number can be entered 59 Write Number of Response Preambles User can access and write the number of Response Preambles 108 Write Burst Mode Command Number Burst command numbers 1 2 3 can be entered 109 Write Burst Mode Control User can turn ON OFF Burst mode with this co...

Page 81: ...mpensation Modes Input Range 20 to 200 C 4 to 392 F Accuracy Stability 0 1 C 0 18 F after calibration Dynamic Response 3 Seconds for 90 step change at 0 00 seconds dampening ACA592 TC ABB toroidal sensors Sensor Measurement Range Resolution Accuracy Linearity Stability ABB toroidal 0 to 2000 mS cm 1 0 µS cm Temperature Element ACA592 TC Pt100 Pt1000 Measured Liquid 0 to 15 NaOH 0 to 20 NaCI 0 to 1...

Page 82: ...SK physical layer specification version 8 1 08 1999 section 8 1 Under voltage Protection UTerminal Mu 12 V results in Ia 3 8 mA Maximum Load Rload supply voltage 12 V 22 mA Max load depending on supply voltage V DC Configurable 4 to 20 mA standard with HART User programmable linear and non linear across the entire range Dynamic range 3 9 to 20 75 mA 3 8 mA low alarm level 21 5 mA high alarm level ...

Page 83: ... die cast chromized inside outside 70 µm epoxy powdercoat aluminum magnesium content 6 copper free 0 5 Weight 1 3 Kg 3 lb Cable Gland Protection IP66 and 67 for plastic glands supplied with general purpose Intrinsically safe instruments IP67 for stainless glands required for Ex d explosion proof instruments EMC and Rf Interference Emitted electromagnetic interference in accordance with EN61326 1 f...

Page 84: ...35ºC 20 C Tamb 60 C Non incendive FM and CSA when installed in accordance with the installation drawing P0909 of Appendix B FM Class I Div 2 Groups A B C D Class II III Div 2 Group F G T4 Ta 60 ºC CSA Class I Div 2 Groups A B C D Class II Div 2 Groups F G Class III Div 2 T4 Explosion proof Ignition proof FM and CSA FM XP Class I Div 1 Groups A B C D Class II III Div 1 Group E F G T4 Ta 60 ºC CSA C...

Page 85: ...ev B 83 Agency Enclosure Ratings IP66 and IP67 NEMA 4X Approvals CE Mark The ACA592 TC including type B LCD display configuration software meets all requirements for the CE mark in accordance with the applicable directives 2004 108 EC EMC 2006 95 EC LVD and 94 9 EC ATEX DS ACA592 EN ...

Page 86: ...82 Window cover 4TB9515 0283 Wall pipe mounting kit 4TB9515 0285 1 2 in NPT nylon cable gland I S Non Incendive 4TB9515 0286 1 2 in NPT nylon conduit plug I S Non Incendive 4TB9515 0287 M20 nylon cable gland I S Non Incendive 4TB9515 0288 M20 nylon conduit plug I S Non Incendive 4TB9515 0289 1 2 in NPT 316 stainless steel Ex d Explosion proof cable gland Table 11 1 Spares and Accessories ...

Page 87: ...le gland 4TB9515 0292 M20 316 stainless steel Ex d Explosion proof conduit plug 4TB9515 0280 Rear blind cover plus 3 terminal block stickers one each EC TE TC Part Number Description Item Table 11 1 Spares and Accessories Continued 1 2 3 4 5 6 7 8 9 10 11 SUPPLY 4 20 mA ACA592 TC 1 2 3 4 5 6 7 8 9 10 11 SUPPLY 4 20 mA ACA592 TE 1 2 3 4 5 6 7 8 9 10 11 SUPPLY 4 20 mA ACA592 EC S H IE L D R T D 3 S ...

Page 88: ...4 9 EC CE mark The CE mark indicates that the device complies with the following directives and their basic safety requirements CE mark on the name plate of transmitter EMC directive 2004 108 EC Low Voltage directive 2006 95 EC ATEX directive 94 9 EC For ignition protection applications Conforms with hazardous area directive 94 9 EC By placing the CE mark on its devices ABB declares its conformanc...

Page 89: ...Endura ACA592 Toroidal conductivity transmitter Appendix B Installation Drawings OI ACA592 TC EN Rev B 87 Appendix B Installation Drawings B 1 Drawing P0908 Fig B 1 Installation Drawing P0908 ...

Page 90: ...Endura ACA592 Toroidal conductivity transmitter Appendix B Installation Drawings 88 OI ACA592 TC EN Rev B B 2 Drawing P0909 Fig B 2 Installation Drawing P0909 ...

Page 91: ...Endura ACA592 Toroidal conductivity transmitter Appendix B Installation Drawings OI ACA592 TC EN Rev B 89 B 3 Drawing P0910 Fig B 3 Installation Drawing P0910 ...

Page 92: ...Endura ACA592 Toroidal conductivity transmitter Appendix B Installation Drawings 90 OI ACA592 TC EN Rev B B 4 Drawing P0911 Fig B 4 Installation Drawing P0911 ...

Page 93: ...Acknowledgements HART is a registered trademark of the HART Communication Foundation Siemens is a copyright of Siemens AG Sales Service Software ...

Page 94: ...ation gb abb com abb com measurement We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter an...

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