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8   Introduction

This guide does not repeat the complete safety instructions of the drive but it only includes 
the instructions related to the scope of this guide. The general instructions are given in this 
section and the option-specific instructions in the appropriate chapter. 

In addition to this guide,

for ACS880 single drives, see the hardware manual

for ACS880 air-cooled multidrive modules and single drive modules, see 

Safety 

instructions for ACS880 multidrive cabinets and modules

 (3AUA0000102301 

[English])

for ACS880 liquid-cooled multidrive modules and single drive modules, see 

Safety 

instructions for ACS880 liquid cooled multidrive cabinets and modules 

(3AXD50000048633 [English]).

The safety function described in this guide activates the Safe torque off (STO) function of 
the drive/inverter module. The STO function of the ACS880 drives is certified (SIL 3 
according to EN/ IEC 61800-5-2 and IEC 61508).

 

For a detailed description of the STO 

function, see the hardware manual of your drive/inverter module

.

WARNING! 

The functions described in this guide do not disconnect the voltage of 

the main and auxiliary circuits from the drive. Never work on the electrical parts of 
the drive or the motor before you have also disconnected the drive system from 

the electric supply, from rotating permanent magnet motors and from rotating motors 
equipped with sine filters, and made sure by measuring that there is no dangerous voltage 
present.

WARNING!

 The STO function of ACS880 drives cannot prevent the intermediate 

DC current from flowing through, and heating up, the motor in case a short circuit 
occurs in the output stage of the drive. The supplier must take this into account 

when planning the protection of the installation. 

Note

: When you connect the temperature sensor(s) of the Ex motor to the drive STO 

terminals through a relay, ensure the availability of required reinforced (double) insulation 
between the main circuit (motor) and the control unit. For example, the insulation of the 
temperature sensor in the Ex motor and the insulation of the protection relay affect the 
insulation of the whole circuit. All Ex motors manufactured by ABB have basic insulation 
between the main circuit and the temperature sensor. Similarly, ABB protection relays 
have basic insulation between the sensor circuit and relay output. This ensures double 
insulation for the ATEX-certified motor thermal protection function between the main circuit 
and the drive control unit.

The ATEX-certified Safe disconnection function

When the drive/inverter module is equipped with the Q971, its Safe torque off 
(STO) function is certified as a Safe disconnection function. It can be used as a protective 
system to protect equipment in potentially explosive atmospheres. The certificate is an EU 
Type examination certificate in accordance with the ATEX Product Directive 2014/34/EU.

Summary of Contents for ACS880 Series

Page 1: ...BB industrial drives Application guide ATEX certified Safe disconnection function Ex II 2 GD ACS880 3 3 3 Ex motor Relay 24 240 V AC DC Sensor Potentially explosive atmosphere 3 4 24 V Control circuit...

Page 2: ...AXD50000025169 ACS880 14 and 34 single drive module packages hardware manual 3AXD50000022021 ACS880 104 inverter modules hardware manual 3AUA0000104271 ACS880 104LC inverter modules hardware manual 3A...

Page 3: ...Application guide ATEX certified Safe disconnection function Ex II 2 GD for ACS880 drives option Q971 3AUA0000132231 Rev D EN EFFECTIVE 2018 06 13 2018 ABB Oy All Rights Reserved Table of contents...

Page 4: ......

Page 5: ...of the safety function 15 Connection diagram 16 One channel connection to drive STO terminals 17 General 17 Resetting the safety function 17 Indications of the safety function 17 Connection diagram 18...

Page 6: ...ntrol 31 4 Technical data Contents of this chapter 33 Related standards and directives 33 Safety data 34 Drive inverter module STO function 34 Drive inverter module STO function and an FSO module 34 S...

Page 7: ...ion function option Q971 of the drive Read the guide before working on the drive You must know the fundamentals of electricity wiring electrical components electrical schematic symbols and ATEX Ex reg...

Page 8: ...ing motors equipped with sine filters and made sure by measuring that there is no dangerous voltage present WARNING The STO function of ACS880 drives cannot prevent the intermediate DC current from fl...

Page 9: ...hermal protection make sure that the drive inverter module is equipped with the ATEX certified Safe disconnection function option Q971 motor thermal protection relay is ATEX compliant motor thermal pr...

Page 10: ...afety functions module which does not support the use of safety encoders FSO 21 Safety functions module which supports the FSE 31 module and the use of safety encoders HFT Hardware fault tolerance IEC...

Page 11: ...erent contexts the STO circuit in the drive the drive STO function the STO safety function in the FSO module Safety functions in the FSO module eg STO SSE and SS1 activate the drive STO function that...

Page 12: ...12 Introduction...

Page 13: ...STO connection of the drive In this case the FSO module activates the STO function of the drive that is opens the drive STO circuit either immediately or after a deceleration ramp Note You cannot con...

Page 14: ...21 safety functions module user s manual 3AXD50000015614 English You can also use the FPTC 02 ATEX certified thermistor protection module Ex II 2 GD option L537 Q971 to implement the ATEX compliant m...

Page 15: ...e of the system with Ex ATEX regulations When the protection relay detects motor overtemperature the drive must not restart before a manual reset command You can implement a manual reset in the ATEX c...

Page 16: ...necessary 2 You can use the drive STO function for several external safety functions at the same time for example ATEX compliant motor thermal protection and emergency stop If you do you must connect...

Page 17: ...e safety function A manual reset is mandatory in the temperature protection function if it is required for ensuring the compliance of the system with Ex ATEX regulations When the protection relay dete...

Page 18: ...mal protection and emergency stop If you do you must connect the STO activation switches or relays used in other safety functions in series with the protection relay 3 The STO function of the drive mu...

Page 19: ...equired for ensuring the compliance of the system with Ex ATEX regulations When the protection relay detects motor overtemperature the drive must not restart before a manual reset command You can impl...

Page 20: ...EX compliant protection relay The relay monitors a sensor circuit and de energizes the FSO module input by opening the control circuits when necessary When you install the equipment make sure that you...

Page 21: ...this one channel connection there is no redundant connection between the protection relay and FSO module Still the STO connection signal between the FSO module and STO circuit is redundant When you in...

Page 22: ...rotection relay test to the start up and acceptance test of the motor thermal protection circuit See the relay manual for the relay tests Wiring General wiring instructions Wire only the sensor circui...

Page 23: ...ertificate of the Ex motor typically requires that you set a minimum limit for the switching frequency of the drive For ABB Ex motors use parameter 95 15 to set the required minimum switching frequenc...

Page 24: ...or digital input DI6 you can also use another digital input When off 0 the function triggers the user selected indication and shows the user defined message To configure the motor overtemperature indi...

Page 25: ...of the application minimum and maximum speeds parameter group 30 maximum current power and torque group 30 acceleration and deceleration times stall protection parameters 31 24 31 28 motor load curve...

Page 26: ...FSO module In the second case it activates the SS1 function Example values are given for both cases Always consider which stop category is more appropriate for the motor in overtemperature situations...

Page 27: ...lerated the motor speed below this value Adjust the default value when necessary Note This parameter is used only with FSO 21 and when a safety encoder is used in the application FSOGEN 61 STO indicat...

Page 28: ...h this parameter you can allow a restart of the drive before the motor has stopped fly start This parameter is valid only if the STO function is requested from STO input A STO 11 or STO input B STO 12...

Page 29: ...rgency ramp Sets the type of the SSE function Immediate STO The FSO module activates the drive STO function immediately after the SSE request Emergency ramp The FSO module first ramps down the motor s...

Page 30: ...er 23 23 see section SS1 ramp parameters in the drive inverter module below 200 202 SAR speed scaling 1500 rpm Sets a speed value that the FSO module uses as a reference point in ramp parameter calcul...

Page 31: ...otection circuit pay special attention to the control of the mechanical brake If the motor deceleration by the mechanical brake causes extra heat generation in the ATEX area make sure that the use of...

Page 32: ...32 Parameter settings...

Page 33: ...s required for the safe functioning of equipment with respect to explosion risks IEC 61508 2010 Part 1 General Requirements Part 2 Requirements for electrical electronic programmable electronic safety...

Page 34: ...on FSO module on page 26 in chapter Parameter settings The FSE 31 module is included in the calculations only if a safety encoder is used in the application the FSO 21 module is configured to activate...

Page 35: ...e times The response time of the Safe disconnection STO function is 50 ms for all ACS880 drives For the exact response times for each drive inverter module type see the drive inverter module hardware...

Page 36: ...ares that the product conforms with European ATEX Product Directive 2014 34 EU Notified Body VTT Expert Services Ltd 2 Specific marking of explosion protection 3 II Product for other than mining appli...

Page 37: ...Technical data 37 ATEX certificate...

Page 38: ...38 Technical data...

Page 39: ...Technical data 39...

Page 40: ...40 Technical data Declarations of Conformity Note If the Declaration of Conformity is needed in any other official language of European Union than in English contact ABB...

Page 41: ...Technical data 41 Note If the Declaration of Conformity is needed in any other official language of European Union than in English contact ABB...

Page 42: ...42 Technical data...

Page 43: ...contacts can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Y...

Page 44: ...www abb com drives www abb com drivespartners 3AUA0000132231 Rev D EN 2018 06 13 Contact us...

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