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Description

Term/

Abbreviation

Inverter unit

INU

Converts direct current and voltage to alternating current and voltage.

Inverter

Inverter module(s) under control of one control unit, and related components.
One inverter unit typically controls one motor.

Inverter unit

Drive for controlling several motors which are typically coupled to the same
machinery. Includes one supply unit, and one or several inverter units.

Multidrive

In the drive control program, user-adjustable operation instruction to the
drive, or signal measured or calculated by the drive.
In some (for example fieldbus) contexts, a value that can be accessed as an
object. For example, variable, constant, or signal.

Parameter

Converts alternating current and voltage to direct current and voltage

Rectifier

Drive for controlling one motor

Single drive

Supply module(s) under control of one control unit, and related components.

Supply unit

Total harmonic distortion

THD

Type of control unit

ZCU

Related documents

￭

Multidrive module manuals

Code

Manual

General manuals

3AXD50000048633

ACS880 liquid-cooled multidrive cabinets and modules safety instructions

3AXD50000048634

ACS880 liquid-cooled multidrive cabinets and modules electrical planning instruc-
tions

3AUA0000107668

Drive modules cabinet design and construction instructions

3AUA0000113605

BCU-02/12/22 control units hardware manual

3AXD50000126880

CIO-01 I/O module for distributed I/O bus control user's manual

Supply module manuals

3AXD50000284436

ACS880-204LC IGBT supply modules hardware manual

3AUA0000131562

ACS880 IGBT supply control program firmware manual

3AXD50000568963

ACS880-304LC…+A018 diode supply modules hardware manual

3AXD50000045157

ACS880-304LC…+A019 diode supply modules hardware manual

3AUA0000103295

ACS880 diode supply control program firmware manual

Inverter module manuals and guides

3AXD50000045610

ACS880-104LC inverter modules hardware manual

3AUA0000085967

ACS880 primary control program firmware manual

3AUA0000098062

ACS880 primary control program quick start-up guide

Brake module and DC/DC converter module manuals

3AXD50000184378

ACS880-604LC 1-phase brake chopper modules hardware manual

3AXD50000581641

ACS880-604LC 3-phase dynamic brake modules as units hardware manual

3AXD50000020967

ACS880 (3-phase) brake control program firmware manual

3AXD50000371631

ACS880-1604LC DC/DC converter modules hardware manual

3AXD50000024671

ACS880 DC/DC converter control program firmware manual

Option manuals

Introduction to the manual 13

Summary of Contents for ACS880-304LC Series

Page 1: ... ABB INDUSTRIAL DRIVES ACS880 304LC A019 diode supply modules Hardware manual ...

Page 2: ......

Page 3: ...ACS880 304LC A019diodesupply modules Hardware manual Table of contents 4 Cabinet construction 5 Electrical installation 7 Start up 3AXD50000045157 Rev C EN Original instructions EFFECTIVE 2022 09 12 ...

Page 4: ......

Page 5: ... diagrams 19 Overview diagram of a drive 20 Overview diagram 1 D8D 6 pulse internal charging 21 Overview diagram 2 D8D 6 pulse internal charging 22 Overview diagram 2 D8D 12 pulse internal charging 23 Overview diagram 2 D8D 6 pulse external charging and pre magnetizing 24 Overview diagram 2 D8D 12 pulse external charging and pre magnetizing 25 Hardware of the supply modules 25 Layout drawing of th...

Page 6: ...connection 51 Stage 6 Cabinet fan and heat exchanger 52 Stage 7 Shroud installation parts 53 Stage 8 Door covers and explosion exhaust kit 5 Electrical installation 55 Contents of this chapter 55 Safety and liability 56 Electrical safety precautions 57 General notes 57 Printed circuit boards 57 Optical components 57 Checking the insulation of the assembly 57 Measuring the insulation resistance of ...

Page 7: ...upply unit off 78 Disconnecting and temporary grounding the drive 8 Maintenance 79 Contents of this chapter 79 Maintenance intervals 79 Description of symbols 80 Recommended maintenance intervals after start up 81 Maintenance timers and counters 81 Internal liquid cooling system 81 Cabinet 81 Cleaning the interior of the cabinet 81 Cleaning the heat exchanger 82 Fuses 82 Checking and replacing the...

Page 8: ...bution manifold kits 106 Piping 106 Heat exchanger 107 Cabinet fan support 107 Cooling fans 10 Internal cooling circuit 109 Contents of this chapter 109 Applicability 109 Internal cooling system 111 Connection to a cooling unit 111 Connection to an ACS880 1007LC cooling unit 111 Connection to a custom cooling unit 111 General requirements 111 Coolant temperature control 112 Filling up and bleeding...

Page 9: ...cation 126 DC connection data 127 Coolant connection data 127 Power systems 127 Protection classes for module 127 Optical components 127 Ambient conditions 129 Cooling 129 Materials 129 Standards 129 Markings 129 Disclaimer 129 Generic disclaimer 129 Cybersecurity disclaimer 12 The control unit 131 Contents of this chapter 131 General 132 ZCU 14 layout 133 ZCU 14 default I O connection diagram 135...

Page 10: ...ution sheet 022a 160 Frame 1 D8D Cabinet fans sheet 026a 161 Frame 1 D8D Customer terminals sheet 031a 162 Frame 1 D8D Supply control board sheet 050a 163 Frame 1 D8D Supply control board sheet 050b 164 Frame 1 D8D Supply control board sheet 050c 165 Frame 1 D8D Option cards sheet 051a 166 Frames 2 D8D Main line connections sheet 001a 167 Frames 2 D8D Charging circuit sheet 001b 168 Frames 2 D8D A...

Page 11: ...ice the drive The complete safety instructions are given in ACS880 liquid cooled multidrive cabinets and modules safety instructions 3AXD50000048633 English Read the software function specific warnings and notes before changing the default settings of a function For each function the warnings and notes are given in the section describing the related user adjustable parameters Read the task specifi...

Page 12: ... to identify the components in the circuit diagrams of the drive Terms and abbreviations Description Term Abbreviation I O module for controlling cooling fans CIO The part in which the control program runs Control unit One section of a cabinet installed drive A cubicle is typically behind a door of its own Cubicle DC circuit between rectifier and inverter DC link Distributed drives communication s...

Page 13: ... cooled multidrive cabinets and modules electrical planning instruc tions 3AUA0000107668 Drive modules cabinet design and construction instructions 3AUA0000113605 BCU 02 12 22 control units hardware manual 3AXD50000126880 CIO 01 I O module for distributed I O bus control user s manual Supply module manuals 3AXD50000284436 ACS880 204LC IGBT supply modules hardware manual 3AUA0000131562 ACS880 IGBT ...

Page 14: ...manual 3AUA0000127808 Drive application programming IEC 61131 3 manual 3AXD50000210268 Converter module lifting device for drive cabinets hardware manual Manuals and quick guides for I O extension modules fieldbus adapters safety functions modules etc See www abb com drives documents for all manuals on the Internet You can find all documentation related to the multidrive modules on the Internet at...

Page 15: ...t the power up Thus you can only use the bridge with inverters that have charging circuits or you must equip the supply unit with a separate charging circuit Note The supply module does not have means to control limit or cut off the load current The customer must arrange the overload and short circuit protection of each supply cable typically with fuses The supply unit does not have AC or DC choke...

Page 16: ...ing current must be limited until the capacitors are charged and ready for normal use If the diode supply unit is equipped with a charging circuit the DC voltage level must be signaled to the control unit either through analog input AI2 AI1 or fiber optic connection 1 AC fuses 2 Diodes Uc Uc 2 2 1 AC fuses 1 Diodes 2 Implementing DC voltage measurement The control program needs a measured voltage ...

Page 17: ...the supply unit against short circuit The cabinet installer must acquire and install the fuses Fuses are available from ABB Note that the supply unit designs presented in this manual do not contain DC fuses The cabinet installer must arrange for appropriate short circuit protection on the DC side DC fuses limit the DC short circuit energy and are necessary when D8D modules are used as a part of a ...

Page 18: ...ection eliminates the fifth and seventh harmonics which remarkably reduces the harmonic distortion of the line current and the conducted emissions The 12 pulse connection requires a three winding transformer or two separate transformers There is a 30 degree phase shift between the two 6 pulse supply lines 6 pulse connection 1 2 3 4 5 12 pulse connection 1 2 3 4 5 Supply transformer 1 Switching equ...

Page 19: ...f division of components in cubicles and indicate which components you can order from ABB and which you need to acquire separately Overview diagram of a drive This diagram shows a a simplified diagram of a drive with one diode supply unit and one inverter unit 2 1 7 M 3 6 3 4 5 AC supply 1 Input AC fuses 2 Supply module 3 DC bus 4 Inverter DC fuses 5 Inverter module 6 Motor 7 Operation principle a...

Page 20: ...ule cubicle A Supply module cubicle B Medium voltage low voltage switchboard 1 Supply transformer 2 Charging switchgear including disconnecting device 3 Dedicated supply unit switchgear including 4 Disconnecting device Breaker contactor Overcurrent and short circuit protection of input cabling AC fuses for protecting supply unit against short circuit 1 5 Internal charging kit 2 6 Diode supply modu...

Page 21: ...n outside supply module cubicle A Supply module cubicle B Medium voltage low voltage switchboard 1 Supply transformer 2 Charging switchgear including disconnecting device 3 Dedicated supply unit switchgear including 4 Disconnecting device Breaker contactor Overcurrent and short circuit protection of input cabling 5 AC fuses for protecting supply unit against short circuit 1 6 Internal charging kit...

Page 22: ...tside supply module cubicle A Supply module cubicle B Medium voltage low voltage switchboard 1 Supply transformer 2 Charging switchgear including disconnecting device 3 Interlocked dedicated supply unit switchgear including 4 Disconnecting device Breaker contactor Overcurrent and short circuit protection of input cabling AC fuses for protecting supply unit against short circuit 1 5 Internal chargi...

Page 23: ...sure equal current sharing between parallel diode bridges External installation outside supply module cubicle A Supply module cubicle B Medium voltage low voltage switchboard 1 Switchgear including 2 Disconnecting device Breaker contactor Combined transformer pre magnetizing circuit and drive charging circuit 3 Supply transformer 4 Overcurrent and short circuit protection of input cabling 5 AC fus...

Page 24: ...of 5 meters External installation outside supply module cubicle A Supply module cubicle B Medium voltage low voltage switchboard 1 Switchgear including 2 Disconnecting device Breaker contactor Combined transformer pre magnetizing circuit and drive charging circuit 3 Supply transformer 4 Overcurrent and short circuit protection of input cabling 5 AC fuses for protecting supply unit against short ci...

Page 25: ...ternal main supply connections U1 V1 and W1 1 Coolant connectors 2 Unpainted grounding point PE 3 Thermal switch F6 1 4 DC and DC connections 5 Heatsink 6 Type designation label is on the back of the module on the mounting plate of the module 7 Label with the serial number of the supply module 8 Operation principle and hardware description 25 ...

Page 26: ...MP X13 CONTROL PANEL X205 MEMORY UNIT X R O 2 X R O 3 X P O W J1J2 X A I X A O X D 2 D X S T O X D I X D I O J6 X D 2 4 X R O 1 J3 CLOSE 1 2 3 4 5 6 7 Analog and digital I O extension modules and fieldbus communication modules can be inserted into slots 1 2 and 3 1 2 3 Memory unit 4 Not in use in supply modules 5 Terminal blocks 6 Control panel 7 Supply unit control devices Run enable is the main ...

Page 27: ...starts to rectify If the supply unit has no charging circuit the switch closes the main contactor The OFF position The control program opens the main contactor Q2 and the module stops rectifying The control unit The diode supply unit is controlled by a ZCU control unit Control panel A59 With the control panel the user can start and stop the unit view and reset the fault and warning messages and vi...

Page 28: ...ignation and serial number when contacting technical support on the subject of individual supply modules 1 2 3 4 5 6 7 8 9 Type designation See section Type designation key page 29 1 Ratings See the technical data 2 Frame size 3 Cooling system and additional information 4 Degree of protection 5 Short circuit withstand strength see section Electrical power network specification page 126 6 UL CSA da...

Page 29: ...ifying letter common for the whole product series followed by descriptive digits The option codes are separated by plus signs Description Code Basic codes Product series ACS880 Construction Diode supply module liquid cooled 304LC Size Refer to the Ratings page 119 0820A Voltage range 525 690 V 525 600 V AC for UL CSA 3 phase 10 This is indicated in the type designa tion label as typical input volt...

Page 30: ...30 ...

Page 31: ...ve gloves and long sleeves Some parts have sharp edges Move the transport package by pallet truck to the installation site Unpacking and examining the delivery 1 Cut off the plastic straps or undo the screws of the box 2 Lift off the box cover and sides 3 Cut open the plastic wrapping of the module 4 Undo the four screws with which the module is attached to the plywood support 3 Moving and unpacki...

Page 32: ...ccording to the local regulations This illustration shows the layout of the transport package Examine that all items are present and there are no signs of damage Read the data on the type designation label of the module to make sure that the module is of the correct type 32 Moving and unpacking the module ...

Page 33: ...5 2 3 4 1 VCI sheet 1 Screws 2 Plywood support 3 Plywood box 4 Plywood cover 5 Moving and unpacking the module 33 ...

Page 34: ...34 ...

Page 35: ...ons 3AUA0000107668 English Limitation of liability The installation must always be designed and made according to applicable local laws and regulations ABB does not assume any liability whatsoever for any installation which breaches the local laws and or other regulations Furthermore if the recommendations given by ABB are not followed the drive may experience problems that the warranty does not c...

Page 36: ... cable with fuses or circuit breaker which meet the local safety regulations For more information see Connecting the power cables and busbars page 61 See also Electrical safety precautions page 56 and the example circuit diagrams Cabinet configuration overview This section shows configuration examples of the supply module cubicles The 6 pulse and 12 pulse connections use the same mechanics The cub...

Page 37: ...used in both manifolds 1 supply module 1 D8D module and the heat exchanger are connected in series in the cooling circuit The pipe size is 16 13 mm See Pipe routing example of 1 D8D unit in 400 mm wide Rittal VX25 enclosure page 41 2 supply modules 2 D8D modules are connected in series and the heat exchanger is connected parallel to the modules in the cooling circuit The pipe size is 16 13 mm betw...

Page 38: ...ical equipment Layout drawing of 1 D8D or 2 D8D unit in 400 mm wide Rittal VX25 enclosure Swing out frame 1 Swing out frame open Swing out frame closed Control unit 2 4 3 5 6 7 9 10 11 8 1 2 5 6 7 8 9 10 11 Heat exchanger behind the mounting plate 3 Cabinet fan behind the louver plate 4 Common DC busbars 5 1 D8D One supply module 2 D8D Two supply modules one module is behind the oth er 6 AC fuses ...

Page 39: ...dule two thermal switches for 1 D8D and 2 D8D modules on the DC and DC busbars ABB recommends to use thermal switches with 100 C temperature limit Wire the switch to a digital input DI of the supply control unit 1 OK 0 overtemperature In case of overtemperature the switch opens and the control program generates first a warning and then if the overtemperature indication remains over a predefined de...

Page 40: ...e supervision See Module temperature supervision page 17 Pipe routing This section includes pipe routing examples for the supply unit cabinets See also section Internal cooling circuit page 109 It describes cooling systems for cabinet built ACS880 liquid cooled multidrives Pipe routing example drawings show also the drain pipes For the liquid cooling component offering for D8D supply unit cabinets...

Page 41: ...Rittal VX25 enclosure 16 13 mm 1 3 5 6 7 4 7 2 4 5 Heat exchanger 1 Inlet manifold with stop and drain valves 2 Outlet manifold with stop and drain valves 3 Incoming pipes 4 Outgoing pipes 5 Intermediate pipes 6 Drain pipes 7 Cabinet construction 41 10 ...

Page 42: ...25 enclosure 8 6 mm 8 6 mm 16 13 mm 16 13 mm 3 5 5 4 6 1 7 2 4 Heat exchanger 1 Inlet manifold with stop and drain valves 2 Outlet manifold with stop and drain valves 3 Incoming pipes 4 Outgoing pipes 5 Intermediate pipes 6 Drain pipes 7 42 Cabinet construction ...

Page 43: ...bly drawings that show each stage listed in the table More detailed steps of each stage are described in the kit specific assembly drawings The tightening torques are listed in the kit specific assembly drawings See the hardware manual for the tightening torques of drive module input and output terminals For general instructions see Drive modules cabinet design and construction instructions 3AUA00...

Page 44: ...3AXD50000512393 DC busbars and support for Rittal VX25 3AXD50000163274 L 468 8 146 3AXD50000164394 AC connection kit 1 AC and DC connection 2 supply modules 5 3AXD50000163281 L 468 8 147 3AXD50000167616 AC connection kit 2 3AXD50000163625 L 468 8 232 3AXD50000165070 DC connection kit Cabinet fan and heat exchanger 6 3AXD50000513642 L 4 8 402 VX 3AXD50000514830 Cabinet fan support 3AXD50000043885 3...

Page 45: ... Kits for D8D supply modules in 400 mm Rittal VX25 or generic enclosure Cabinet construction 45 10 ...

Page 46: ... Stage 1 Installation of common parts 46 Cabinet construction ...

Page 47: ... Stage 2 Module installation parts Cabinet construction 47 10 ...

Page 48: ... Stage 3 Liquid cooling system components 48 Cabinet construction ...

Page 49: ... Stage 4 AC and DC busbar installation Cabinet construction 49 10 ...

Page 50: ... Stage 5 AC and DC connection 50 Cabinet construction ...

Page 51: ... Stage 6 Cabinet fan and heat exchanger Cabinet construction 51 10 ...

Page 52: ... Stage 7 Shroud installation parts 52 Cabinet construction ...

Page 53: ... Stage 8 Door covers and explosion exhaust kit Cabinet construction 53 10 ...

Page 54: ...54 ...

Page 55: ... electrical professionals are allowed to do the work described in this chapter Read the complete safety instructions before you install commission use or service the drive The complete safety instructions are given in ACS880 liquid cooled multidrive cabinets and modules safety instructions 3AXD50000048633 English Note The installation must always be designed and made according to applicable local ...

Page 56: ... auxiliary voltage switch disconnector if present and all other possible disconnecting devices that isolate the drive from dangerous voltage sources In the liquid cooling unit if present open the switch disconnector of the cooling pumps If you have a permanent magnet motor connected to the drive disconnect the motor from the drive with a safety switch or by other means Disconnect all dangerous ext...

Page 57: ...it boards Do not touch the boards unnecessarily The boards contain components sensitive to electrostatic discharge Optical components WARNING Obey these instructions If you ignore them damage to the equipment can occur Handle the fiber optic cables with care When you unplug the fiber optic cables always hold the connector not the cable itself Do not touch the ends of the fibers with bare hands as ...

Page 58: ...asuring the insulation resistance of the input power cable Before you connect the input power cable to the drive measure its insulation resistance according to local regulations 58 Electrical installation ...

Page 59: ...t ACS880 304LC 1540A 7 A019 Sn 1840 kVA Transformer nominal power is for example 2500 kVA trafo 2500 kVA 1840 kVA 5 k Z Zk trafo 6 8 The same rule also applies to 12 pulse transformers when the nominal values are calculated based on the total power of the 12 pulse transformer If the nominal values are calculated per 6 pulse windings power per winding is half of the power of the 12 pulse transforme...

Page 60: ...to the grid it is required to install a separate 3 phase AC choke between each ACS880 304LC A019 module and grid to ensure current balance between the phases Separate chokes are not available from ABB Symmetrical shielded cable with three phase conductors and a concentric PE conductor as shield The shield must agree with the requirements of IEC 61800 5 1 Check with local state country electrical c...

Page 61: ...onnection diagrams The following connection diagrams show how connection and grounding of the supply modules and their switchgear can be arranged The switchgear and modules are typically grounded to the frame of the cabinet via the fixing screws If good enough electrical contact for grounding is not possible via the fastening screws and cabinet frame the cabinet installer must use a separate groun...

Page 62: ...rees grounding 10 Overcurrent and short circuit protection of input cabling 5 Note Use symmetrical supply cabling to ensure equal current sharing between parallel diode bridges Required minimum length of the cables is 5 meters See section Input AC cabling page 60 Internal charging kit can be used with 525 690 V AC supply voltage only Breaker contactor is mandatory with internal charging Ground the...

Page 63: ...ing the supply transformer 9 Breaker contactor Overcurrent and short circuit protection of input cabling Note Use symmetrical supply cabling to ensure equal current sharing between parallel diode bridges Required minimum length of the cables is 5 meters See section Input AC cabling page 60 Internal charging kit can be used with 525 690 V AC supply voltage only Breaker contactor is mandatory with i...

Page 64: ...mer pre magnetizing cir cuit and drive charging circuit 3 360 degrees grounding See section Selecting the supply transformer 9 Supply transformer 4 Overcurrent and short circuit protection of input cabling 5 Note Use symmetrical supply cabling to ensure equal current sharing between parallel diode bridges Required minimum length of the cables is 5 meters See section Input AC cabling page 60 Ground...

Page 65: ...er pre magnetizing cir cuit and drive charging circuit 3 360 degrees grounding See section Selecting the supply transformer 9 Supply transformer 4 Overcurrent and short circuit protection of input cabling 5 Note Use symmetrical supply cabling to ensure equal current sharing between parallel diode bridges Required minimum length of the cables is 5 meters See section Input AC cabling page 60 Ground ...

Page 66: ...dule if not made yet If the grounding via the module fixing screws is not good enough connect a separate cable between the module grounding point and the cabinet PE busbar The grounding point is marked on the module Note If the cabinet frame is painted such as with Rittal VX25 enclosures it is important to make sure that a good galvanic connection to ground PE busbar is achieved You can for exampl...

Page 67: ...h the terminal markings are shown in the example circuit diagrams For tightening torques see the technical data 3 5 6 Charging circuit wire recommendations If the charging circuit is needed the cabinet builder must install and connect it For the connections see the example circuit diagrams The charging components are dimensioned according to the DC link capacitances For more information on the cha...

Page 68: ...nnection diagram See the final circuit diagrams for details The ABB defined example installation is shown in chapter Example circuit diagrams It also contains a 24 V power supply and a battery that further supplies the supply unit control unit The customer must acquire the 24 V power supply and the battery Connecting the control cables For technical data and default I O connections of the control ...

Page 69: ... outer sheathing and use electrical tape or shrink tubing to contain the strands Elsewhere twist the outer shield strands into a bundle crimp a lug onto it and connect it to the nearest chassis grounding point 78 Electrical installation 6 Strip the cable ends and conductors When connecting to the drive I O also remove the shield along with the outer sheathing and use electrical tape or shrink tubi...

Page 70: ...nit either by inserting the control panel into the panel holder or platform or by using an Ethernet eg Cat 5e networking cable 2 Remove the USB connector cover on the front of the control panel 3 Connect an USB cable Type A to Type Mini B between the USB connector on the control panel 3a and a free USB port on the PC 3b 4 The panel will display an indication whenever the connection is active 5 See...

Page 71: ...nstallation commissioning or maintenance work WARNING Stop the drive and do the steps in section Electrical safety precautions page 56 before you start the work Make sure that The ambient operating conditions meet the drive ambient conditions specification and enclosure rating IP code The supply voltage matches the nominal input voltage of the drive See the type designation label The insulation re...

Page 72: ... energy storage has been equipped with fuses for protecting energy storage cable in a cable short circuit situation If the drive is equipped with a DC DC converter unit The energy storage has been equipped with a disconnecting device The input power cable is connected to the correct terminals the phase order is correct and the terminals are tightened to the correct torque There is an adequately si...

Page 73: ...ace and doors are closed The motor and the driven equipment are ready for power up The coolant connections between cubicles if any and to the cooling circuit are tight If the drive is equipped with a cooling unit Make sure that the mechanical and electrical installation of the cooling unit is completed Refer to the cooling unit documentation Installation checklist 73 ...

Page 74: ...74 ...

Page 75: ...e you activate the automatic fault reset or automatic restart functions of the drive control program make sure that no dangerous situations can occur These functions reset the drive automatically and continue operation after a fault or supply break If these functions are activated the installation must be clearly marked as defined in IEC EN 61800 5 1 subclause 6 5 3 for example THIS MACHINE STARTS...

Page 76: ...at the mechanical and electrical installation of the drive is completed See Installation checklist page 71 Check the settings of breakers switches in the auxiliary circuits Make sure that the voltage settings of the auxiliary voltage transformers are according to the actual power line voltage See the final circuit diagrams by the designer of the cabinet installed drive Starting and checking the co...

Page 77: ...For charging Set parameter 110 24 RO1 source to Charging Set parameter 120 30 External charge enable to Yes Note The charging function uses the DC voltage measurement signal Set also the DC voltage measurement parameters for charging Define the source for the fuse trip monitoring Set parameter 111 09 DIO2 function to Input Set parameter 131 38 Fuse trip fault source to DIO2 Make sure that the sour...

Page 78: ... safety functions Action Validate the operation of safety functions for example emergency stop WARNING The safety functions are not safe before they are validated according to the instruc tions See the function specific manual for the validation tasks Safety functions are optional See the function specific manual for the validation tasks On load checks Action Make sure that the cooling operates pr...

Page 79: ...uctions injury or death or damage to the equipment can occur If you are not a qualified electrical professional do not do installation or maintenance work Maintenance intervals The tables below show the maintenance tasks which can be done by the end user The complete maintenance schedule is available on the Internet https new abb com drives services maintenance preventive maintenance For more info...

Page 80: ...pections I I I I I I I I I I I I I Checking tightness of cable and busbar terminals Tightening if needed I I I I I I I I I I I I I Checking ambient conditions dustiness corrosion temperature I I I I I I I I I I I I I Checking cooling liquid pipe connections Note Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings a...

Page 81: ...tructions of the drive If you ignore them injury or death or damage to the equipment can occur WARNING Use a vacuum cleaner with antistatic hose and nozzle and wear a grounding wristband Using a normal vacuum cleaner creates static discharges which can damage circuit boards 1 Stop the drive and do the steps in section Electrical safety precautions page 56 before you start the work 2 Open the cabin...

Page 82: ...rotective gloves and long sleeves Some parts have sharp edges 1 Repeat the steps described in section Electrical safety precautions page 56 2 Undo the locking screws of the swing out frame and open the swing out frame 3 Undo the six screws of the shroud in the middle and remove the shroud 4 Slacken the nuts of the headless screws of the fuses so that you can slide out the fuse blocks Make note of ...

Page 83: ...buted I O bus control user s manual 3AXD50000126880 English Replacement fans are available from ABB Do not use other than ABB specified spare parts Replacing the cabinet fan WARNING Obey the safety instructions given in ACS880 liquid cooled multidrive cabinetsandmodulessafetyinstructions 3AXD50000048633 English If you ignore the safety instructions injury or death or damage to the equipment can oc...

Page 84: ... safety precautions page 56 2 Undo the locking screws of the swing out frame and open the swing out frame 3 Disconnect the fan wiring 4 Undo the four fastening screws of the fan 5 Pull the fan out 6 Replace the fan and install in reverse order Note Insert the fan box into its place so that the side with the extension in the front is down See the figure 4 2 5 84 Maintenance ...

Page 85: ... For more information see Filling up and bleeding the internal cooling circuit page 112 8 Open the drain valves located behind the inlet and outlet valves Make sure the ends of the hoses are not immersed at any point of the draining so that air can displace the coolant in the system Wait until all coolant has drained 9 Disconnect the coolant pipes of the module to be removed The quick connectors a...

Page 86: ...d where it enters the connector and not deformed eg by any bends nearby The piping must not exert any tension or torque on the connector Slide the fuse blocks back in their places Tighten the nuts of the fuses Attach the shroud in the middle Close the swing out frame and tighten its screws Connect the voltage sources See Electrical safety precautions page 56 3 4 2 86 Maintenance ...

Page 87: ...5 Maintenance 87 ...

Page 88: ...6 7 8 9 9 88 Maintenance ...

Page 89: ...t you can keep the existing parameter settings by transferring the memory unit from the defective control unit to the new control unit WARNING Do not remove or insert the memory unit when the control unit is powered 1 Stop the drive and do the steps in section Electrical safety precautions page 56 before you start the work 2 Make sure that the control unit is not powered Maintenance 89 ...

Page 90: ...ctrical safety precautions page 56 before you start the work 2 Remove the M4 8 T20 screws at the ends of the control unit 3 To see the battery remove the XD2D terminal block 4 Carefully lift the edge of the control unit cover on the side with the I O terminal blocks 5 Carefully pull the battery out of the battery holder 6 Carefully put a new CR2032 battery into the battery holder 7 Close the contr...

Page 91: ...nsferred between the PC and the unit through the USB connection of the control panel Flickering green There is an active warning in the unit Blinking green There is an active fault in the unit Continuous red There is a fault that requires the stopping and restarting of the drive converter inverter Blinking red The Bluetooth interface is enabled in discoverable mode and ready for pairing Blinking b...

Page 92: ...92 ...

Page 93: ...s abb com sites lvacdrivesengineeringsupport content For access contact your local ABB representative Parts that are labeled suitable for generic enclosures are not designed for any specific enclosure system These parts are intended as a basis for further engineering and may require additional parts to be fully usable Installation accessories designed for generic enclosures are in fact designed fo...

Page 94: ...s for example adapter plates Common AC and DC related kits 001 019 Cabinet mechanics kits 020 049 Swing frame kits 050 059 100 199 Kits related to AC connection for example busbars Kits with connection to AC 100 129 Kits with connection to module 130 149 Other kits related to AC connection 150 199 200 299 Kits related to DC connection for example busbars Kits with connection to common DC 200 229 K...

Page 95: ...UN 690 V Liquid cooled diode supply module A019 with uncontrolled diode bridge 1 1 D8D ACS880 304LC 0820A 7 A019 2 2 D8D ACS880 304LC 1540A 7 A019 3 3 D8D ACS880 304LC 2290A 7 A019 4 4 D8D ACS880 304LC 3040A 7 A019 Note The following components are always required to construct a working unit and must be ordered separately the amounts given here are for one diode supply module ZCU kit For the conte...

Page 96: ...l can be flush mounted on the cabinet door with the help of a door mounting kit For more information on the control panel see ACS AP I S W and ACH AP H W Assistant control panels user s manual 3AUA0000085685 English Illustration Ordering code Description Type 3AXD50000025965 Control panel with Bluetooth ACS AP W 3AUA0000108878 Door mounting kit IP55 DPMP 01 RJ45 3AXD50000009374 Door mounting kit I...

Page 97: ...CU kit All The ZCU kit contains ZCU 14 control unit 1 ZMU 02 memory unit with ACS880 diode supply control program 2 support plate for ZCU 14 3 For more information see the dimension drawings Note Fiber optic communication between the supply unit and inverter unit requires an FDCO 01 DDCS communication module CIO 01 I O module CIO 01 I O module for distributed I O bus control is not included in the...

Page 98: ...odule installation mechanics kit includes parts for installing the D8D modules and the AC connection kits Illustration Kit code Ordering code Qty Used with Instruction code 3AXD50000511730 L 4 8 153 VX 3AXD50000513628 1 kit per 1 D8D and 2 D8D 2 kits per 3 D8D and 4 D8D 400 mm Rittal VX25 and generic enclosure Instruction code 3AXD50000512430 L 468 8 305 VX 3AXD50000513611 1 kit per cubicle 400 mm...

Page 99: ...ration Kit code Ordering code Qty Used with Instruction code 3AXD50000516742 L 4 8 026 VX 3AXD50000513659 1 kit per cubicle 400 mm VX25 enclosure Swing out frame for Rittal VX25 enclosures The swing out frame is a hinged compartment for installing the control unit and other electrical equipment Illustration Kit code Ordering code Qty Used with Instruction code 3AXD50000345106 L 4 X 051 VX 3AXD5000...

Page 100: ... to be installed on the bottom plate of the enclosure contains four 60 mm diameter inlets for cables with grommets wire meshing for 360 grounding and a strain relief bracket Note In 400 mm Rittal VX25 cabinets the maximum number of the cable entries of the supply unit is 8 If you need all 8 cable entries for power supply cables you cannot use standard Rittal VX25 bottom plates for entering chargin...

Page 101: ...ruction code 3AXD50000167616 L 468 8 147 3AXD50000163281 1 kit per 2 D8D in addition to kit L 468 8 146 400 mm Rittal VX25 and generic enclosure AC fuses The AC fuses protect the input cables and the module against short circuits Qty Fuse kit ACS880 304LC Ordering code Contents UN 690 V 3 3AXD50000040007 Fuse 170M6467 1400 A 690 V SIZE 3 TYPE K Microswitch 170H0069 2 A 250 V AC 0820A 7 A019 6 1540...

Page 102: ...f the charging circuit The following table shows the IEC charging kits available for each module type Ordering code IEC Frame size ACS880 304LC 4 R8i 1 3 R8i UN 690 V 3AXD50000038841 3AXD50000038780 1 D8D 0820A 7 A019 2 D8D 1540A 7 A019 3 D8D 2290A 7 A019 4 D8D 3040A 7 A019 Ordering code UL Frame size ACS880 304LC 4 R8i 1 3 R8i UN 690 V 3AXD50000775606 3AXD50000775590 1 D8D 0820A 7 A019 2 D8D 1540...

Page 103: ... installation parts for Rittal VX25 enclosures The brackets in this kit act as a mounting base for the busbar supports of the Rittal Flat PLS DC bus and ensure its correct placement and alignment inside the cabinet line up The designs shown in this manual for Rittal VX25 enclosures use the Rittal Flat PLS busbar system Make sure that the current in the drive system does not exceed the current carr...

Page 104: ...sure DC connection kit The DC connection kit connects two adjacent modules and has a shroud to be installed between the modules Illustration Kit code Ordering code Qty Used with Instruction code 3AXD50000165070 L 468 8 232 3AXD50000163625 1 kit per 2 D8D 400 mm Rittal VX25 and generic enclosure Cooling system parts Coolant distribution manifold kits Illustration Kit code Ordering code Qty Enclosur...

Page 105: ...on not used with the ACS880 304LC A019 You must order the following parts separately as they are not included in the manifold kits Connectors to attach to inlet outlet and drain valves Connectors to attach to main pipes Pipes between main pipe and inlet outlet valves Main pipes Drain pipes Note The inlet and outlet valves have an R3 4 internal thread The drain valves have an R3 8 internal thread O...

Page 106: ...oduct offering 4 1 Use 16 13 mm pipe between the modules and the manifolds If the heat exchanger is connected in parallel with the module s use 8 6 mm pipe between the heat exchanger and the manifolds If the heat exchanger is connected in series use 16 13 mm pipe Heat exchanger The kits include the heat exchanger and the connectors for piping Illustration Kit code Ordering code Qty Used with L 468...

Page 107: ... Rittal VX25 and generic enclosure Cooling fans The cubicle fan is needed for circulating the air inside the cubicle Select the fan according to the auxiliary voltage Illustration Kit code Ordering code Qty Enclosure Instruction code 3AXD50000514830 3AXD50000043885 1 fan 230 V per cubicle 400 mm Rittal VX25 and generic enclosure 3AXD50000045413 1 fan 115 V per cubicle Ordering information 107 ...

Page 108: ...108 ...

Page 109: ...d drives Except where otherwise indicated the information is also applicable to drives built out of ACS880 liquid cooled multidrives modules Internal cooling system Each cubicle has an inlet and an outlet manifold fitted with a stop valve and a drain valve The stop valves can be closed to isolate all modules in the cubicle from the main cooling circuit In cabinet line ups built by ABB valves are c...

Page 110: ...n IGBT supply unit each module has a dedicated air to liquid exchanger as shown for item 2 1 Inverter modules 2 To From cooling unit 3 Air to liquid heat exchanger A L Heat sink HS Inlet valve a Inlet side drain valve b Outlet valve c Outlet side drain valve d The coolant used with ACS880 liquid cooled drive systems is Antifrogen L 25 or 50 mixture See Coolant specification page 114 110 Internal c...

Page 111: ...he limits specified in Technical data page 114 Install a pressure regulator to make sure that the maximum permissible operating pressure is not exceeded Install a bleed valve at the highest point of the cooling circuit and a drain valve at the lowest point The materials that can be used are listed in Cooling circuit materials page 116 Coolant temperature control The temperature of the coolant in t...

Page 112: ...one via an external bleed valve installed at the highest point of the cooling circuit The most practical location for the valve is usually near or at the cooling unit Observe the instructions given by the manufacturer of the cooling unit Pay special attention to filling up and bleeding the pumps properly as they may be damaged if operated when dry Draining coolant into the sewer system is not allo...

Page 113: ...t pump Let any air remaining in the system out through the bleed valve at the cooling unit 14 After one to two minutes stop the pump or block the coolant flow with a valve 15 Re check the pressure and add coolant if necessary 16 Repeat steps 13 15 a few times until all air is let out of the cooling circuit Listen for a humming sound and or feel the piping for vibration to find out if there is stil...

Page 114: ...rcuit with coolant specified under Coolant specification page 114 drain the cooling circuit again Maintenance intervals As a general rule the quality of the coolant should be checked at intervals of two years This can be done by distributors of Antifrogen L see www clariant com if a 250 milliliter sample is provided Technical data Coolant specification Coolant type Antifrogen L by Clariant Interna...

Page 115: ...2 percentage points per 1 C 1 8 F temperature increase as shown by curve a 45 50 C 113 122 F If components with a maximum operating temperature of 55 C 131 F are installed in the same space as the drive modules drive output current must be derated by 6 percentage points per 1 C 1 8 F temperature increase as shown by curve c If there are no components with a maximum operating temperature of 55 C 13...

Page 116: ...sure 250 kPa recommended 300 kPa maximum Base pressure denotes the pressure of the system compared with the atmospheric pressure when the cooling circuit is filled with coolant Air counterpressure in expansion vessel with ACS880 1007LC cooling unit 80 kPa Design pressure PS 600 kPa Nominal pressure difference 120 kPa with Antifrogen L 25 coolant solution 140 kPa with Antifrogen L 50 coolant soluti...

Page 117: ...o the internal cooling circuit use only materials that are specified above Other materials can cause galvanic corrosion If the external piping contains other materials use a cooling unit with a heat exchanger for example ACS880 1007LC to keep the external piping separate from the internal cooling circuit Internal cooling circuit 117 ...

Page 118: ...118 ...

Page 119: ...1880 1540 1540A 7 A019 2091 2244 2509 2693 2614 3435 2737 4208 2805 2290 2290A 7 A019 2773 2976 3328 3571 3466 4556 3633 5580 3720 3040 3040A 7 A019 Definitions Nominal ratings UN Nominal input voltage For U1 see Electrical power network specification page 126 For U2 see DC connection data page 126 I1 Continuous rms input AC current No overload capability at the coolant temperature of 40 C 104 F a...

Page 120: ... PHd Output power in heavy duty use Derating Surrounding air temperature derating In the temperature range 45 55 C 113 131 F the rated output current is derated by 0 5 percentage points for every added 1 C 1 8 F The output current can be calculated by multiplying the current given in the rating table by the derating factor k T 1 00 0 95 45 C 113 F 55 C 131 F k 0 90 Coolant temperature derating For...

Page 121: ...8D ACS880 304LC 0820A 7 A019 ACS880 304LC 3040A 7 A019 Fuses AC fuses For the AC fuse types and ordering codes see section AC fuses page 101 For the locations of the AC fuses in the main circuit see section Overview diagrams page 19 Dimensions and weights The dimensions of the supply module are height 242 mm 9 53 in depth 292 0 mm 11 50 in width 170 mm 6 69 in weight 12 kg 26 5 lb For the dimensio...

Page 122: ...ing the pipes to the coolant connectors For a reliable connection the end of the pipe entering the connector must be completely intact for a length of at least 5 cm 2 in For the free space requirements of the cabinet see Cabinet design and construction instructions for ACS880 air cooled and liquid cooled multidrive modules 3AUA0000107668 English 20 mm 0 79 in 30 mm 1 18 in 6 81 in 172 9 247 6 9 72...

Page 123: ...A019 1 These losses are not calculated according to the ecodesign standard IEC 61800 9 2 2 The efficiency is not calculated according to the ecodesign standard IEC 61800 9 2 Definitions Heat exchanger is installed in parallel and not in series with the diode supply module flows Power loss Total heat dissipation Mass flow Total mass flow of module s See section Cabinet configuration overview page 3...

Page 124: ...5 24 V DC Control unit ZCU 14 with options 1 4 50 60 200 240 V AC Cabinet fan 2 2 50 60 100 130 V AC Cabinet fan 24 V DC CIO 01 I O module Definitions f Supply frequency Imax Maximum current consumption IN Nominal current consumption UN Nominal voltage 124 Technical data ...

Page 125: ... 42 N m 31 lbf ft M10 8 8 70 N m 52 lbf ft M12 8 8 120 N m 90 lbf ft M16 Mechanical connections Strength class Max torque Size 8 8 6 N m 53 lbf in M5 8 8 10 N m 7 4 lbf ft M6 8 8 24 N m 17 7 lbf ft M8 Insulation supports Strength class Max torque Size 8 8 5 N m 44 lbf in M6 8 8 9 N m 6 6 lbf ft M8 8 8 18 N m 13 3 lbf ft M10 8 8 31 N m 23 lbf ft M12 Cable lugs Strength class Max torque Size 8 8 15 ...

Page 126: ...ent of a D8D module Icc is 65 kA with the module s AC fuses given in this manual The drive is suitable for use on a circuit capable of delivering not more than 100 000 rms symmetrical amperes ar 600 V maximum when the input cable is protected with class T fuses Short circuit current protection UL 508A CSA C22 2 No 14 13 Fundamental power factor 0 97 0 98 at nominal load Power factor OVCIII Overvol...

Page 127: ...rive products in general utilize 5 and 10 MBd megabaud optical components from Avago Technologies Versatile Link range Note that the optical component type is not directly related to the actual communication speed Note The optical components transmitter and receiver on a fiber optic link must be of the same type Plastic optical fiber POF cables can be used with both 5 MBd and 10 MBd optical compon...

Page 128: ...rities Stationary use of weather protected locations Contamination Class 2C2 Class 1C2 Class 3C2 Chemical gases Class 2S2 Class 1S3 packing must support this otherwise 1S2 Class 3S1 Solid particles No conductive dust al lowed IEC EN 60721 3 1 1997 IEC EN 60721 3 1 1997 IEC 61800 5 1 Vibration IEC 60068 2 6 2007 EN 60068 2 6 2008 Envir onmental testing Part 2 Tests Test Fc Vibration sinusoidal 10 5...

Page 129: ...rding to IEC 62635 guidelines To aid recycling plastic parts are marked with an appropriate identification code Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers End of life treatment must follow international and local regulations See ACS880 cabinet installed drives and multidrives modules recycling instructio...

Page 130: ...plication of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information Notwithstanding any other provision to the contrary and regardless of whether the contract is terminated or not ABB...

Page 131: ...rols the supply unit The ZCU 14 control unit consists of a ZCON control board contained in a plastic housing The control unit of D8D modules is a separate unit and it is always installed in the cabinet on the cabinet wall etc NOT on the module For the connections see chapter Example circuit diagrams page 153 ABB does not offer ready cables or cable sets for connecting the control unit 12 The contr...

Page 132: ...ter unit When the ZCU is controlling a supply unit de energizing the inputs will stop the unit but will not constitute a true safety function XSTO Connection for FSO xx safety functions module inverter unit only X12 Control panel connection X13 Option slot 1 X202 Option slot 2 X203 Option slot 3 X204 Memory unit connection memory unit inserted in the drawing X205 Voltage Current selection jumpers ...

Page 133: ... 12 11 23 31 Common COM 12 Norm closed NC 11 XRO2 Fault 1 1 Energized no fault 250 V AC 30 V DC 2 A Norm open NO 23 Common COM 22 Norm closed NC 21 XRO3 MCB ctrl2 Energized closes main contactor breaker 250 V AC 30 V DC 2 A Norm open NO 33 Common COM 32 Norm closed NC 31 External power input XPOW 24 V DC 2 A minimum without optional modules GND 2 2 1 24VI 1 AI current voltage selection J1 J2 AI1 c...

Page 134: ...J6 Not in use in supply units X12 Control panel connection X13 Memory unit connection X205 1 Default use of the signal in the control program The use can be changed by a parameter See also the delivery specific circuit diagrams 2 Use of the signal in the control program fixed See also the delivery specific circuit diagrams 3 Current 0 4 20 mA Rin 100 ohm or voltage 0 2 10 V Rin 200 kohm input sele...

Page 135: ...se of continuous fieldbus communication immediate restart is needed after a power break that is no control unit power up delay is allowed Safe torque off XSTO Note The XSTO input only acts as a true Safe torque off input on the inverter control unit De energizing the IN1 and or IN2 terminals of other units supply DC DC converter or brake unit will stop the unit but not constitute a true safety fun...

Page 136: ... wire size 0 5 2 5 mm2 22 12 AWG Digital inputs outputs DIO1 and DIO2 XDIO 1 and XDIO 2 As inputs 24 V logic levels 0 5 V 1 15 V Rin 2 0 kohm Filtering 1 ms Input output mode selection by para meters As outputs Total output current from 24VD is limited to 200 mA DIO1 can be configured as a frequency input 0 16 kHz with hardware filter ing of 4 microseconds for 24 V level square wave signal sinusoi...

Page 137: ...e size 0 5 2 5 mm2 22 12 AWG Safe torque off connection XSTO Input voltage range 3 30 V DC Logic levels 0 5 V 1 17 V Note For the unit to start both connections must be 1 This applies to all control units including drive inverter supply brake DC DC converter etc control units but true Safe torque off functionality is only achieved through the XSTO connector of the drive inverter control unit EMC i...

Page 138: ...4 DIIL 1 24VD 2 DICOM 3 24VD 4 DIOGND 5 XDIO DIO1 1 DIO2 2 XDI DI1 1 DI2 2 DI3 3 DI4 4 DI5 5 DI6 6 XSTO OUT1 1 GND 2 IN1 3 IN2 4 Common mode voltage between channels 30 V Ground selector J6 settings All digital inputs share a common ground DICOM connected to DIOGND This is the default setting Ground of digital inputs DI1 DI5 and DIIL DICOM is isolated from DIO signal ground DIOGND Isolation voltag...

Page 139: ...Dimension drawings Contents of this chapter This chapter shows dimensions of the supply modules and accessories 13 Dimension drawings 139 ...

Page 140: ...Liquid cooled D8D module Dimensions in mm 1 mm 0 0394 in 140 Dimension drawings ...

Page 141: ...5 ACX AP x control panel with door mounting kit ACX AP x_dimensions control panel with door mount kit pdf 86 5 3 41 81 0 3 19 123 1 4 85 125 0 4 92 101 5 4 00 239 5 9 43 261 8 10 31 259 2 10 20 24 8 0 97 39 5 1 56 11 0 43 Dimension drawings 141 ...

Page 142: ...ZCU 14 control unit 142 Dimension drawings ...

Page 143: ...Support plate for ZCU 14 UDZKROH 0 GRZQ UDZKROH 0 GRZQ Dimension drawings 143 ...

Page 144: ...CIO 01 module 144 Dimension drawings ...

Page 145: ...fuse 170M6467_fuse dimensions pdf Microswitch 170H0069 158 Dimension drawings AC fuse 170M6467 Microswitch 170H0069 A B D E E H G F G H A B D E F G H 51 53 92 76 M12 10 ø30 1 mm 0 0394 in PD PD Microswitch mounted on the fuse Note When mounted on fuse adaptor X is increased by Y 25 mm 1 mm 0 0394 in 170M6467_fuse dimensions pdf 170H0069_ micro dimensions pdf Dimension drawings 145 ...

Page 146: ...6 65 45 Ø66 I O Test 9 OA 3G01 OA 1G10 max 3 3 OA4B1C max 1 1 OSZ 4 41 121 14 133 DIN 000 OS40FD12000 M00223 OS40F_ A Dimensions in mm 1 mm 0 0394 in Handle type L mm B mm Notes OHB65J6 65 6 6 Used with switch disconnector units Dimensions in mm 1 mm 0 0394 in OS40FD12000_switch dimensions pdf OHB65J6_handle dimensions pdf Handle OHB65J6 Notes B mm L mm Handle type Used with OS_ OT200_ 6 6 65 OHB6...

Page 147: ...ors AF16 30 10 13 45 1 77 80 3 15 6 0 24 77 3 03 71 2 80 5 5 0 22 35 mm EN IEC 60715 10 0 39 5 5 0 22 35 1 38 70 2 76 60 2 36 5 0 20 5 0 20 ø 4 2 0 17 2 x M4 8 32 UNC www abb com Drilling pattern AF16 30 10 13_contactor dimensions pdf Dimension drawings 147 ...

Page 148: ...80 3 15 6 0 24 86 3 39 80 3 15 10 0 39 35 mm EN IEC 60715 5 5 0 22 5 5 0 22 AF26 AF30 AF38 35 1 38 70 2 76 60 2 36 5 0 20 5 0 20 ø 4 2 0 17 2 x M4 8 32 UNC AF26 AF30 AF38 www abb com Drilling pattern AF26 30 00 13_contactor dimensions pdf 148 Dimension drawings ...

Page 149: ...ies com H W D mm in mm in mm in 145 5 71 43 1 69 50 5 1 97 2 0 75 2 5 mm2 2 18 14 AWG 0 8 N m 7 lb in Pozidriv M3 5 Form 2 www cooperindustries com D W H in mm in mm in mm 1 97 50 5 1 69 43 5 71 145 Auxiliary contact OA1G10 2 0 75 2 5 mm2 2 18 14 AWG 0 8 N m 7 lbf in Pozidriv M3 5 Form 2 Dimension drawings 149 ...

Page 150: ... Diode bridge SKKD 81 22H4 Dimension drawings 163 Diode bridge SKKD 81 22H4 0 Dimensions in mm 1 mm 0 0394 in www semikron com SKKD 81 22H4_diode bridge dimensions pdf 150 Dimension drawings ...

Page 151: ... Charging resistor CBH165 C 164 Dimension drawings Charging resistor CBH165 C CBH165 C_resistor dimensions pdf Dimension drawings 151 ...

Page 152: ...152 ...

Page 153: ...g kit inside supply unit cubicle external 115 230 V AC control and fan supply organized by the cabinet builder cabinet fan customer terminal connections in the circuit diagrams referring to ABB SACE Emax 2 main breaker ZCU 14 control unit Notes The IO diagram in section Default I O connection diagram shows the default IO settings of the ACS880 diode supply control program The default parameter set...

Page 154: ...ontrol panel A59 CIO 01 fan control kit A115 10 FDCO 0x DDCS communication module A518 AC fuses for protecting the supply module F3 11 F3 43 Thermal switch for temperature supervision inside the supply module F6 1 Thermal switches for cabinet temperature supervision F6 11 F6 14 Circuit breakers auxiliary voltage circuits F20 F22 x Charging DC fuses F40 x Cabinet fan G115 Charging switch fuse Q3 Ch...

Page 155: ...H3 3 2 2 6 6P 6 C Q 6 7 R03H GK0FH H41KH HMN4MF Q 2 2 6 S P 6 P MH3 IH3 1033 1 H03 6 2 5G 8 C E8 VBBCe E8 G 8 B V PG6 VBBCe VC 6P 6 C P6 6 P Q 6 7 P Q V P 2 i Vj Eg Eg Eg 8 G W L 43MI H3 MIIM H03 M1104 H3N 0 FML MH4 1H41KH Y4 MO 42 P 2 i P 2 i P 2 66 TT P 2 66 TT P 2 66 TT P 2 TT P 2 TT P 2 TT KDDIU 0 KI 11 04U K 11 04U PB PC PC PC P C P C P C P B Q 5G T6 MT P5 2 W T66 YT T66 YT T6 MT P_ W T6 MT P...

Page 156: ...012 802 K 2 92 802 K 0F 4 LMFDI H41KH HMN4MF L HOM HOMH3 3 2 2 6 6P 6 C Q 6 7 R03H GK0FH H41KH HMN4MF Q 2 2 6 S P 6 P M4NH3N 1H41KH 6 2 B 5G 8 C VBBCe aE8a k L H 1MDM1H M31 l PG 62 PG 62 PG 62 PG 62 PG 62 PG 62 G E8 G V8EG P5 2 6 P5 2 6 P5 2 6 P5 2 P5 2 P5 2 P 2 6 P 2 6 P 2 6 M4NH3N _H 11 04U C G P T6 MT C G C G P 62 P 62 B P P T66 MT PG6 WQ T66 MT PG6 WP 156 Example circuit diagrams ...

Page 157: ...J 1 K 2 012 802 K 2 92 802 K 0F 4 LMFDI H41KH HMN4MF L HOM HOMH3 3 2 2 6 6P 6 C Q 6 7 R03H GK0FH H41KH HMN4MF Q 2 2 6 S P 6 P KL2 0I MN H 4HYK H03 6 2 C 8 C 8 P 2 6 T6 6MT P 6 6 T6 6MT 5G 8 C 8G C VBBCe kG8P l B E e V 6 6 X 6 X 5G 8 C VBBCe kG8P l CE8a 8 6 6 X 6 X P 2 WB P 6 T6 6MT P 2 6 T6 6MT P 6WB P5 2 P5 2 T6 MT P5 2 W T6 MT P5 2 W T6 MT P 2 6W T6 MT P 2 6W Example circuit diagrams 157 ...

Page 158: ...H3N T6 6MT P_ YK YM4 m V FD2 9MKI T6 6MT P5 2 6 k8lc k8l P5 2 6 kClc kCl P5 2 P 6 c V5ECE e E G E VGE 8 T6 6MT P 7 G V5ECE e E G E VGE 8 T6 6MT T66 MT P 2 W K F03H 04H3N T66 MT PG6 P 2 W G FD 4M K4 F03H 04H3N T66 MT P 2 W K F03H 04H3N T66 MT P 2 W G FD 4M K4 F03H 04H3N T6 6MT P 6W KL2 0I MN H 4HYK H03 T6 6MT P 6W KL2 0I MN H 4HYK H03 T6 6MT P W M3 103 40I T6 6MT P P5 W MH3 4 MO 4 03 40I T6 MT PG W...

Page 159: ...2 E F 2 GH I B4 D2 DD2 B40J 1 K 2 012 802 K 2 92 802 K 0F 4 LMFDI H41KH HMN4MF L HOM HOMH3 3 2 2 6 6P 6 C Q 6 7 R03H GK0FH H41KH HMN4MF Q 2 2 6 S P 6 P H 4HYK H03 6 2 E G E VGE 8 IM4F PG b B 8 C Q Qk l Q Qk l P Pk l P Pk l B0Z 4 KDDIU 6 T d VP d VP kQl P5 2 kPl P5 2 P5 2 B T6 6MT P P5B W T6 6MT P P5B W T6 MT P 7W T6 MT P5 2 W Example circuit diagrams 159 ...

Page 160: ... F 2 GH I B4 D2 DD2 B40J 1 K 2 012 802 K 2 92 802 K 0F 4 LMFDI H41KH HMN4MF L HOM HOMH3 3 2 2 6 6P 6 C Q 6 7 R03H GK0FH H41KH HMN4MF Q 2 2 6 S P 6 P 00IH3N 9M3 6 2 n P 2 6 00IH3N M3 11 04U GM1 0 C a8 e B 6 _ C C 8 B a8e B Pa 2 8 _EG k 6P 6 C l B P T6 6MT P5 2 B P5 2 T6 6MT P5 2 W T6 6MT P5 2 W T6 6MT P 2 W T6 6MT P P5 W 160 Example circuit diagrams ...

Page 161: ... C Q 6 7 R03H GK0FH H41KH HMN4MF Q 2 2 6 S P 6 P K 0F 4 4FH3MI 6 2 H 40KN 4 IMU B 8 B 8 C D0 H H03 H3 4M1O MKL2 103 M1 MKL2 103 M1 K3 4 0I MN 0D 3 0I MN 940F 1K 0F 4 6 T M4NH3N 103 M1 04 8 G W L 43MI H3 MIIM H03 M1104 H3N 0 FML MH4 1H41KH Y4 MO 42 P5 2 7 6 7 E E E E E E E E E E E E E E P_ T6 6MT P C G T66 YT C G T66 YT C G T66 YT eV e e e Q 5G T6 MT P5 2 W T6 6MT P P5 EW T6 6MT P5 2 W T6 MT P5 2 W...

Page 162: ... V 3T 99 03 40I P 8 P5 MH3 4 MO 4 03 40I P 8 E 88 G G E a8 k VCGl E 222 E C GE8a B EGE 8 R PP 6 8 G fW LMFDI 09 103 40I M3 M K HN3MI 2 MDD40D4HM 9H4FZM4 FM3KMI 904 9MKI H3DK T0K DK HN3M H03 2 8 _ P_ 2 B8B G4M3 H 04 6 P_ T6 MT P_ T6 MT P5 2 EEC P MYH3 9M3 103 40I T6 MT P T6 6YT T6 6YT T6 61T T6 MT 8G C V8EG d VP a8 8 8 8 8 8 8 E E E E E E Q E Q Ea8 E Q E Q P_ MH3 Y4 MO 4 103 40I T6 MT T6 MT P5 2 P ...

Page 163: ...G 8 G E8 V P5 E e VCG 8 G E8 V IH3O 0I MN F M K4 F 3 P5 e VCG 8 G E8 V P5 e VCG 8 G E8 V E b E V 8GT CG a C G RV B R R R R P E P E RV B E8 R W V 8G E8BVG RV B E8 R W CG a E8BVG RV B E8 R W V 8G E8BVG RV B E8 R W CG a E8BVG P P 8 G fW LMFDI 09 103 40I M3 M K HN3MI 2 MDD40D4HM 9H4FZM4 FM3KMI 904 9MKI H3DK T0K DK HN3M H03 2 P P5 E P P5 P P5 6 P P5 6 P P5 67 P P5 G P T6 6MT 8G C V8EG d VP E8 P5 G E8 V...

Page 164: ...12 802 K 2 92 802 K 0F 4 LMFDI H41KH HMN4MF L HOM HOMH3 3 2 2 6 6P 6 C Q 6 7 R03H GK0FH H41KH HMN4MF Q 2 2 6 S P 6 P V 03 40I V3H 6 2 p 8 2G R EB EG 4H P 0P 4H IH3O 4FH3M H03 ZH 1 kR lW 8 Z 3 9H4 04 IM K3H 03 4H P 0P 4H k l IH3O2 0 4ZH 2 P T6 6MT 8G C V8EG d VP R 904 B P5 G R B 8 C P5 Ge BGE 8 P5 Q M 4U k 6 l e V8EG P5 6 P S e V8EG _EG d VP6 V P5 a8 T6 MT P WP5 164 Example circuit diagrams ...

Page 165: ...MH3 3 2 2 6 6P 6 C Q 6 7 R03H GK0FH H41KH HMN4MF Q 2 2 6 S P 6 P D H03 M4 6 2 D 3 p G E8 GE 8 G 4FH3M H03 ZH 1 W G E8 G H9 9H4 04 IM K3H 09 YK 2 B 8 0 4ZH 2 P T6 6MT 8G C V8EG d VP C G C G P E a8 GE 8 B 8 C E8G BEP6 C G C G C G P5 RP P5 RP P5 RP E P 7 8G C B 8 C P BP VC P5 PV P 8G C B 8 C _EG B BP6 P5 6 P5 6 B P5 6 P5 66 03 40I BM3 I 11 04U BM3 I F0K3 H3N OH 11 04U BM3 I E3 49M1 11 04U C G T6 61T ...

Page 166: ...E 7 U NE6 U Ab UA 6N 6 A N6 6 N O 6 P N O U N 2 i C7 E 7 U NE6 U Ab UA 6N 6 A N6 6 N O 6 P N O U N 2 i 5E 7 A C7 U Ab Uj Cg Cg Cg 7 E V J 43KG F3 KGGK F03 K1104 F3L 0 DKJ KF4 1F41IF X4 KM 42 N 2 i N 2 i N 2 66 SS N 2 66 SS N 2 66 SS N 2 SS N 2 SS N 2 SS IBBGT 0 IG 11 04T I 11 04T N 2 66 SS N 2 66 SS N 2 66 SS I 11 04T IBBGT 0 IG 11 04T N 2 SS N 2 SS N 2 SS N NA NA NA O 5E N A N A N A N N A N A N A...

Page 167: ...2 82 702 I 0D 4 JKDBG F41IF FKL4KD J FMK FMKF3 3 2 2 6 6N 6 A O 6 P Q03F EI0DF F41IF FKL4KD O 2 2 6 R N 6 N 9K4LF3L 1F41IF 6 2 Y 5E 7 A U Ab Y dC7d k J F 1KBK1F K31 l NE 62 NE 62 NE 62 NE 62 NE 62 NE 62 E C7 E U7CE N5 2 6 N5 2 6 N5 2 6 N5 2 N5 2 N5 2 N 2 6 N 2 6 N 2 6 N 2 N 2 N 2 9K4LF3L _F 11 04T A E N S6 KS A E A E N 62 N 62 N N S66 KS NE6 VO S66 KS NE6 VN Example circuit diagrams 167 ...

Page 168: ... 1 I 2 012 702 I 2 82 702 I 0D 4 JKDBG F41IF FKL4KD J FMK FMKF3 3 2 2 6 6N 6 A O 6 P Q03F EI0DF F41IF FKL4KD O 2 2 6 R N 6 N IJ2 0G KL F 4FXI F03 6 2 A 7 A 7 N 2 6 S6 6KS N 6 6 S6 6KS 5E 7 A 7E A U Ab kE7N l C b U 6 6YW 6YW 5E 7 A U Ab kE7N l AC7d 7 6 6YW 6YW N 2 V N 6 S6 6KS N 2 6 S6 6KS N 6V N5 2 N5 2 S6 KS N5 2 V S6 KS N5 2 V S6 KS N 2 6V S6 KS N 2 6V 168 Example circuit diagrams ...

Page 169: ...03F 04F3L S6 6KS N_ XI XK4 m U DB2 8KIG S6 6KS N5 2 6 k7la k7l N5 2 6 kAla kAl N5 2 N 6 a U5CAC b C E C UEC 7 S6 6KS N P E U5CAC b C E C UEC 7 S6 6KS S66 KS N 2 V I D03F 04F3L S66 KS NE6 N 2 V E DB 4K I4 D03F 04F3L S66 KS N 2 V I D03F 04F3L S66 KS N 2 V E DB 4K I4 D03F 04F3L S6 6KS N 6V IJ2 0G KL F 4FXI F03 S6 6KS N 6V IJ2 0G KL F 4FXI F03 S6 6KS N N5 V KF3 4 KM 4 03 40G S6 KS NE VA F 4FXI F03 S6 ...

Page 170: ... 40H 1 I 2 012 702 I 2 82 702 I 0D 4 JKDBG F41IF FKL4KD J FMK FMKF3 3 2 2 6 6N 6 A O 6 P Q03F EI0DF F41IF FKL4KD O 2 2 6 R N 6 N F 4FXI F03 6 2 C E C UEC 7 GK4D NE e 7 A O Ok l O Ok l N Nk l N Nk l 0Z 4 IBBGT 6 S f UN f UN C N6 C N6 kOl N5 2 kNl N5 2 N5 2 S6 6KS N N5 V S6 6KS N N5 V S6 KS N 2 6VN5 V S6 KS N PV S6 KS N5 2 V S6 KS N 2 6VN5 V 170 Example circuit diagrams ...

Page 171: ...N5 C 4 N5 C 70 F3 I XT 8KIG N5 C 7 U C C 7 B ZK43F3L GFDF n B 8KIG GFDF 6n N5 C 7 U C C 7 B ZK43F3L GFDF n B 8KIG GFDF 6n N5 C 7 U C C 7 B ZK43F3L GFDF n B 8KIG GFDF 6n N5 C 7 U C C 7 B ZK43F3L GFDF n B 8KIG GFDF 6n E 4DF3K o C N6 7 V N 2 6 C N6 6 7 7E A _CE C N6 p N 2 6 C N5 C C N5 C C N5 C C N5 C C N5 C C C N5 C C C O N5 C C N YC A C O N5 C C N YC A N5 d7 O N5 d7 YC A 00GF3L K3 11 04T CS D0 IG 1...

Page 172: ... 6 P Q03F EI0DF F41IF FKL4KD O 2 2 6 R N 6 N I 0D 4 4DF3KG 6 2 F 940IL9 4 GKT 7 7 A B0 F F03 F3 4K1M KIJ2 103 K1 KIJ2 103 K1 I3 4 0G KL 0B 3 9K4LF3L 103 K1 04 7 E V J 43KG F3 KGGK F03 K1104 F3L 0 DKJ KF4 1F41IF X4 KM 42 0G KL 840D 1I 0D 4 6 S N5 2 P 6 P C C C C C C C C C C C C C C N_ S6 6KS N A E S66 XS A E S66 XS A E S66 XS O 5E bU b b b S6 KS N5 2 V S6 6KS N N5 CV S6 6KS N5 2 V S6 KS N5 2 V S6 6...

Page 173: ...T 8KIG 30 F3 I N5 C I E4FB 6 N KIG N5 9K4LF3L 03 K1 04 4G N 7 N5 A U 3S 88 03 40G N 7 N5 KF3 4 KM 4 03 40G N 7 C 77 E E C d7 k UAEl C 222 C A EC7d CEC 7 Q NN 6 7 E cV JKDBG 08 103 40G K3 K I FL3KG 2 KBB40B4FK 8F4DZK4 DK3IKG 804 8KIG F3BI S0I BI FL3K F03 2 N_ S6 KS N_ S6 KS N5 2 CCA N S6 6XS S6 6XS S6 61S S6 KS 7E A U7CE f UN d7 7 7 7 7 7 7 C C C C C C O C O Cd7 C O C O N_ KF3 X4 KM 4 103 40G S6 KS...

Page 174: ...F3 N5 C b UAE 7 E C7 U N5 C b UAE 7 E C7 U N5 b UAE 7 E C7 U N5 b UAE 7 E C7 U C e C U 7ES AE d A E QU Q Q Q Q N C N C QU C7 Q V U 7E C7 UE QU C7 Q V AE d C7 UE QU C7 Q V U 7E C7 UE QU C7 Q V AE d C7 UE N N 7 E cV JKDBG 08 103 40G K3 K I FL3KG 2 KBB40B4FK 8F4DZK4 DK3IKG 804 8KIG F3BI S0I BI FL3K F03 2 N N5 C N N5 N N5 6 N N5 6 N N5 6P N N5 E N S6 6KS 7E A U7CE f UN C7 N5 E C7 UE d7 C7 C RE EY C E ...

Page 175: ...41IF FKL4KD J FMK FMKF3 3 2 2 6 6N 6 A O 6 P Q03F EI0DF F41IF FKL4KD O 2 2 6 R N 6 N U 03 40G U3F 6 2 r 7 2E Q C CE Y 4F N 0N 4F GF3M 4DF3K F03 ZF 19 kQ lV 7 Z9 3 8F4 04 GK I3F 03 9 4F N 0N 4F k l GF3M2 0 9 4ZF 2 N S6 6KS 7E A U7CE f UN Q 804 N5 EY Q 7 A N5 Eb EC 7 N5 O K 4T k 6 l b U7CE N5 6 N R b U7CE _CE f UN6 U N5 d7 Y S6 KS N 2 6VN5 V S6 KS N 2 6VN5 V S6 KS N 2 6VN5 V S6 KS N VN5 Example circ...

Page 176: ... R N 6 N B F03 K4 6 2 6 Y E CU A 7d 6 6 s s 6 Y E CU A 7d N C A U _CE N6 E E E E Y C A E B 3 r E C7 EC 7 Y V GF3M 0G KL D K I4 D 3 840D C3 4 4 U3F E 4DF3K F03 ZF 19 V E C7 E F8 8F4 04 GK I3F 08 9 XI 2 7 0 9 4ZF 2 N S6 6KS 7E A U7CE f UN A E N C d7 EC 7 7 A C7E CN6 A E A E A E N5 QN N5 QN N5 QN Y C N P 7E A 7 A N N UA N5 NU N 7E A 7 A _CE N6 N5 6 N5 6 N5 6 N5 66 03 40G K3 G 11 04T K3 G D0I3 F3L MF ...

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