ABB ACS880-304 +A018 Hardware Manual Download

Page: 150 / 280

150 Maintenance



Resuming normal operation

WARNING!

Only qualified electricians are allowed to do this work. Read the

complete safety instructions given in

Safety instructions for ACS880 multidrive

cabinets and modules

(3AUA0000102301 [English]) before you service the drive.

Ignoring the instructions can cause physical injury or death, or damage to the equipment.

1. Remove the air baffle from the module bay.

2. Reinstall the module into its bay.

3. Switch on the power to the diode supply unit.

4. Enter "0" into parameter 195.13 Reduced run mode.

Summary of Contents for ACS880-304 +A018

Page 1: ...ABB industrial drives Hardware manual ACS880 304 A018 diode supply modules ...

Page 2: ...ive rectifier modules hardware manual 3AXD50000020457 ACS880 regenerative rectifier control program firmware manual 3AXD50000020827 Inverter module manuals and guides ACS880 104 inverter modules hardware manual 3AUA0000104271 ACS880 primary control program firmware manual 3AUA0000085967 ACS880 primary control program quick start up guide 3AUA0000098062 Brake module and DC DC converter module manua...

Page 3: ...Hardware manual ACS880 304 A018 diode supply modules 3AXD50000010104 Rev C EN EFFECTIVE 2015 12 03 2015 ABB Oy All Rights Reserved Table of contents 5 Electrical installation 7 Start up ...

Page 4: ......

Page 5: ...ram 3 D8T 6 pulse 25 Overview diagram 2 D8T 12 pulse 26 Hardware of the supply modules 27 Layout drawings of the supply modules 28 Layout drawing of D7T supply module 28 Connectors X50 and X53 of D7T supply module 29 Layout drawing of D8T supply module 30 Connectors X50 and X53 of D8T supply module 31 Overview of control connections 32 Supply unit control devices 33 Main disconnector Q1 33 Auxilia...

Page 6: ...dule installation 55 Stage 4 AC busbars to the module 56 Stage 5 DC busbars to the module 57 Stage 6 Shroud installation 58 Construction of supply module cubicle 1 D8T 6 pulse Rittal TS 8 59 Kits for 1 D8T 6 pulse Rittal TS 8 60 Stage 1 Installation of common parts 61 Stage 2 Module installation parts 62 Stage 3 Quick connector installation 63 Stage 4 DC busbars to the module 64 Stage 5 AC busbars...

Page 7: ...onents 97 Checking the insulation of the assembly 98 Supply unit 98 Supply cable 98 Checking the compatibility with IT ungrounded systems 98 Connecting the power cables and busbars 99 Connection diagram 1 D8T 6 pulse 99 Connection diagram 2 D8T 6 pulse 100 Connection diagram 3 D8T 6 pulse 101 Connection diagram 2 D8T 12 pulse 102 Connection procedure 103 Connecting auxiliary power to the diode sup...

Page 8: ...the D8T supply module 130 Replacing the direct on line fan option C188 of the D8T supply module 131 Replacing the circuit board compartment fan of the D8T module 133 Replacing the cabinet cooling fans 136 Cabinets with ABB air outlet kits 136 Cabinets with other fan types 136 Supply module 137 Cleaning the heatsink 137 Replacing the D7T supply module 138 Replacing the D8T supply module 141 Control...

Page 9: ...sbars 165 DC connection flanges 165 Mechanical installation accessories 2 D8T 6 pulse generic cabinet 166 Module installation parts 166 AC busbars to quick connector 166 DC busbars 167 DC connection flanges 167 Other components and tools 2 D8T 6 pulse 167 Diode supply units 2 D8T 12 pulse 168 Diode supply modules 2 D8T 12 pulse 168 Mechanical installation accessories 2 D8T 12 pulse Rittal TS 8 169...

Page 10: ...189 IEC main switch disconnectors 6 pulse 189 UL main switch disconnectors 6 pulse 189 IEC main switch disconnectors 12 pulse 190 UL main switch disconnectors 12 pulse 190 AC fuses 191 IEC UL main AC fuses 6 pulse 191 IEC UL module specific AC fuses 6 pulse 192 IEC main AC fuses 12 pulse 192 UL main AC fuses 12 pulse 193 IEC module specific AC fuses 12 pulse 193 UL module specific AC fuses 12 puls...

Page 11: ...0 Dimensions and weights 221 Free space requirements 222 Losses cooling data and noise 223 Auxiliary circuit current power consumption 224 Cooling fans 224 Electrical power network specification 225 Transformer for 12 pulse supply 225 DC connection data 226 Power systems 226 Efficiency 226 Control unit connection data 226 Degree of protection 226 Ambient conditions 227 Cooling 227 Materials 228 St...

Page 12: ...6 170M6417 170M6419 250 Dimensions of 170M7062 170M7063 170M7064 251 Dimensions of main contactors 252 Dimensions of AF1250 30 22 70 and AF2050 30 22 70 252 Dimensions of AF1650 30 22 70 253 Dimensions of main circuit breakers 254 Dimensions of E3S3200 254 Miscellaneous components 255 CRBB 4 400 188 cooling fan 255 RFI filter and related accessories 256 RFI filter 256 Oval toroid kit 257 Oval toro...

Page 13: ...trol unit 274 ACS880 304 0910A 3 A003 A018 C188 2 D7T 12 pulse connection 275 Sheet 001 Main supply 275 Sheet 002 Main line module connections 276 Sheet 020 Auxiliary voltage distribution 277 Sheet 050 BCU 02 control unit 278 Further information Product and service inquiries 279 Product training 279 Providing feedback on ABB Drives manuals 279 Document library on the Internet 279 ...

Page 14: ...14 ...

Page 15: ...d multidrive modules safety instructions 3AUA0000102301 English Read the software function specific warnings and notes before changing the default settings of the function For each function the warnings and notes are given in the section describing the related user adjustable parameters Read the task specific safety instructions before starting the task See the section describing the task Target a...

Page 16: ...on by frame size and option code The information which concern only certain supply module frame size is marked with the frame size identifier The frame size identifier is D7T or D8T If there are several parallel modules also the number of parallel modules is shown for example 2 D8T The Type equivalence table and frame sizes table on page 218 lists the DSU unit types and their frame sizes The frame...

Page 17: ... input Diode supply module Diode or diode thyristor rectifier and related components enclosed inside a metal frame or enclosure Intended for cabinet installation Diode supply unit Diode supply modules under control of one control board and related components See Diode supply module Drive Frequency converter for controlling AC motors DSU Diode supply unit FCAN 01 Optional CANopen adapter module FCN...

Page 18: ...erter module I O Input Output Multidrive Drive for controlling several motors which are typically coupled to the same machinery Includes one supply unit and one or several inverter units Parameter In the control program user adjustable operation instruction to the drive or signal measured or calculated by the drive Rectifier Converts alternating current and voltage to direct current and voltage Si...

Page 19: ...an be one inverter unit only single drives or several inverter units multidrives connected to the intermediate circuit The DSU modules have inbuilt AC chokes The AC chokes smoothen the current waveform in the power supply network and voltage in the DC link of the drive The main difference between the ordinary diode diode bridge and the controlled diode thyristor bridge is the controllability You c...

Page 20: ...intermediate circuit capacitors located in the inverter module s get charged In the normal mode the thyristor firing angle is 0 degrees The thyristors operate as diodes Main circuit diagram The following figure shows the simplified main circuit diagram of the rectifier bridge Description 1 Diodes The diodes connect the AC terminals in cyclic sequence to the lower DC busbar 2 Thyristors The thyrist...

Page 21: ...tion eliminates the fifth and seventh harmonics which remarkably reduces the harmonic distortion of the line current and the conducted emissions The 12 pulse connection requires a three winding transformer or two separate transformers There is a 30 degree phase shift between the two 6 pulse supply lines which are connected to different supply modules through electrically separate switching equipme...

Page 22: ...nents in cubicles and indicate which components you can order from ABB and which you need to acquire separately Overview diagram of the drive system The following figure shows a drive with a diode supply unit and three inverter units No Description 1 Main switch disconnector Q1 2 AC fuses 3 Main contactor Q2 4 Supply module T01 including choke rectifier and DC fuses 5 Inverter DC fuses with or wit...

Page 23: ...pply unit with one D8T supply module Cubicle No Explanation Available through 1 AC supply A Incoming cubicle ICU 2 Main switch disconnector ABB or third party 3 Main AC fuses ABB or third party 4 Main contactor ABB or third party B Diode supply unit cubicle 5 Diode supply module ABB 6 DC link 7 Connection to drive DC link ...

Page 24: ...ive with a main circuit breaker For more information see Switching disconnecting and protecting solution on page 40 Cubicle No Explanation Available through 1 AC supply A Incoming cubicle ICU 2 Main switch disconnector ABB or third party 3 Main AC fuse ABB or third party 4 Contactor optional ABB or third party 5 Main circuit breaker ABB or third party B Diode supply unit cubicle 6 AC fuses for dio...

Page 25: ...a 6 pulse supply unit with three D8T supply modules Cubicle No Explanation Available through 1 AC supply A Incoming cubicle ICU 2 Main breaker ABB or third party B Diode supply unit cubicle 3 AC fuses for diode supply modules ABB or third party 4 Diode supply modules ABB 5 DC link 6 Connection to drive DC link ...

Page 26: ...T supply modules Cubicle No Explanation Available through 1a AC supply Winding Y 1b AC supply Winding D A Incoming cubicle ICU 2 Main switch disconnector 6 pole ABB or third party 3 Main AC fuses ABB or third party 4 Main contactors ABB or third party B Diode supply unit cubicle 5 Diode supply modules ABB 6 DC link 7 Connection to drive DC link ...

Page 27: ...e The speed controlled cooling fan delivered as standard is supplied internally from DC If a direct on line fan option C188 is used the user must connect the fan supply to the module control connector X50 1 The supply modules are controlled by a single BCU control unit installed separately from the module s The control unit is connected to each supply module by a fiber optic link The control unit ...

Page 28: ... Type designation label 4 Cover of the module s DC fuses 5 Lifting eyes 6 Fan 7 Unpainted fastening hole Grounding point PE between module frame and cabinet frame 8 Terminal block X53 24 V DC power for supply module control unit 9 Terminal block X50 DOL fan supply option C188 10 Fiber optic connectors Communication link to the supply module control unit When speed controlled fan is in use Communic...

Page 29: ...X53 GND 24V GND 24V FE Connector X50 Description 9 Not in use 8 7 6 5 N 115 230 V AC input for internal power supply BDPS 115V with option G304 4 L 3 PE 115 230 V AC 50 60 Hz supply for optional DOL direct on line cooling fan option C188 Note In modules without C188 the DOL wiring is present but not in use 2 N 1 L ...

Page 30: ... fuses 5 Lifting eyes 6 Fan 7 Unpainted fastening hole Grounding point PE between module frame and cabinet frame 8 Terminal block X53 24 V DC power for supply module control unit 9 Terminal block X50 power supply for internal boards and module heating element option C183 DOL fan supply option C188 10 Fiber optic connectors Communication link to the supply module control unit When speed controlled ...

Page 31: ...nput for optional heating element option C183 7 L 6 Not in use 5 N 115 230 V AC input for internal power supply BDPS 115V with option G304 4 L 3 W 400 V AC 50 60 Hz supply for optional DOL direct on line cooling fan option C188 Note In modules without C188 the DOL wiring is present but not in use 2 V 1 U Connector X53 24V OUT X53 GND 24V GND 24V FE ...

Page 32: ...t BCU No Description No Description 1 2 3 Analog and digital I O extension modules and fieldbus communication modules can be inserted into slots 1 2 and 3 7 Control panel 4 Memory unit 8 Fiber optic links to supply modules 5 Slot 4 for RDCO 0x 9 Ethernet interface 6 Terminal blocks See chapter Control unit on page 231 10 Not in use in supply modules 1 2 3 4 5 6 7 FXX FXX FXXX 8 CLOSE 9 10 ...

Page 33: ...S21 You can equip the supply unit with the two position operating switch S21 Connect the switch to Run Enable digital input of the control unit By default the operating switch controls the unit as follows The Run Enable position The control program receives the Run Enable command through the digital input DI2 The control program closes the main contactor Q2 or main breaker with relay output RO3 Th...

Page 34: ...S880 diode supply control program firmware manual 3AUA0000103295 English PC connection There is a USB connector on the front of the control panel that can be used to connect a PC to the drive When a PC is connected to the control panel the control panel keypad is disabled See also section Connecting a PC to the supply unit on page 109 Fieldbus control You can control the supply unit through a fiel...

Page 35: ...tion label on page 35 4 Ratings See also section Ratings on page 215 Electrical power network specification on page 225 and DC connection data on page 226 5 Valid markings 6 Serial number The first digit of the serial number refers to the manufacturing plant The next four digits refer to the unit s manufacturing year and week respectively The remaining digits complete the serial number so that the...

Page 36: ...rmation for the relevant module s Code Description Basic code ACS880 Product series 304 Construction module for the cabinet installation The module delivery includes a speed controlled cooling fan supplied from the DC bus as standard 0980A Size Refer to the rating tables on page 215 3 380 415 V This is indicated in the type designation label as typical input voltage level 3 400 V AC 5 380 500 V Th...

Page 37: ...fting and unpacking instructions for the supply module Moving and lifting the transport package Move the transport package by a pallet truck or lift Lift the transport package in horizontal position Use soft lifting slings Lift the unpacked module only from its lifting eyes See Layout drawings of the supply modules on page 28 ...

Page 38: ...pping of the module 5 Lift off the module 6 Check that there are no signs of damage Dispose of or recycle the packaging according to the local regulations If you need to re pack the module see the package information in section Materials on page 228 Moving and lifting the module For moving and lifting the module see section Replacing the D7T supply module on page 138 and Replacing the D8T supply m...

Page 39: ...elines see Cabinet design and construction instructions for ACS880 multidrive modules 3AUA0000107668 English The manual contains information on good practises concerning for example grounding and cooling instructions that you must obey in all cabinet installations Liability The installation must always be designed and made according to applicable local laws and regulations ABB does not assume any ...

Page 40: ...t from the AC power line including the AC fuses if they are placed in the drive cabinet 3 Equip the drive with AC fuses to protect the unit against short circuit Protect each input terminal of the supply module with a fuse of its own For more information see AC fuses on page 191 See also Basic electrical safety precautions on page 96 and Example circuit diagrams on page 261 Auxiliary control cubic...

Page 41: ...ng figures show an example of the cooling system using a thermal switch for the air temperature monitoring near the AC fuses F1 1 1 2 F1 2 1 2 F1 3 1 2 MAIN SUPPLY DISCONN SWITCH TEMP CONTROL Main Contactor OPTIONAL Q1 1 1 3 5 6 4 2 Q2 1 1 2 3 4 5 6 020 13D 1L11 002 2B 1L21 1L31 13 14 050 11D F6 1 1 2 X22 49 38 A51 BCU X2 CONTROL UNIT XD24 5 6 7 8 XDI 1 2 3 4 5 6 7 DEFAULT INPUT DESIGNATION DI1 DI...

Page 42: ...l category C2 requirements The following figure shows an example of installing an RFI filter to the cabinet For more information about EMC requirements see Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English The RFI filter is available through ABB See RFI filters on page 213 ...

Page 43: ...ddle in the highest powers See the alternative configurations in the figures The auxiliary cubicle or inverter cubicles are not shown here The values below each cubicle indicate the widths of the cubicles in millimeters Configuration overviews 6 pulse Description ICU The incoming cubicle contains the power input cable terminals and switchgear It is to be designed by the customer DSU Diode supply u...

Page 44: ... cable terminals and switchgear It is to be designed by the customer DSU Diode supply unit 600 DSU D8T D8T 800 DSU D8T D8T D8T 400 DSU D8T 600 DSU D8T D8T 600 DSU D8T D8T ICU XXX 600 DSU D8T D8T 800 DSU D8T D8T D8T 800 DSU D8T D8T D8T 800 DSU D8T D8T D8T ICU XXX ICU XXX Generic cabinets ...

Page 45: ...inals and switchgear It is to be designed by the customer DSU Diode supply unit 400 DSU D8T 400 DSU D8T ICU1 XXX ICU2 XXX 600 DSU D8T D8T 600 DSU D8T D8T ICU1 XXX ICU2 XXX 600 DSU D8T D8T 600 DSU D8T D8T Rittal TS 8 600 DSU D8T D8T 600 DSU D7T D7T ICU XXX 600 DSU D7T D7T ICU1 XXX ICU2 XXX ICU XXX 600 DSU D8T D8T ICU1 XXX ICU2 XXX ...

Page 46: ...witchgear It is to be designed by the customer DSU Diode supply unit Generic cabinets 400 DSU D7T D7T ICU XXX 400 DSU D7T D7T ICU1 XXX ICU2 XXX 600 DSU D8T D8T ICU XXX 600 DSU D8T D8T ICU1 XXX ICU2 XXX 800 DSU D8T D8T D8T 800 DSU D8T D8T D8T ICU1 XXX ICU2 XXX 600 DSU D8T D8T 600 DSU D8T D8T ICU1 XXX ICU2 XXX ...

Page 47: ...ontains control unit BCU and auxiliary control devices such as auxiliary voltage transformer circuit breakers terminal blocks for the control wirings etc 2 Incoming cubicle 3 Supply module cubicle 4 Input power cable connection point 5 PE busbar 6 Main switch disconnector 7 Main AC fuses 8 Main contactor 9 Diode supply module 10 Diode supply module fan 11 Cooling fan in incoming cubicle for AC fus...

Page 48: ...t construction Layout of supply module cubicle 2 D7T 12 pulse in 600 mm wide Rittal TS 8 enclosure The figure show the layout of the supply module cubicle 1 AC input 2 D7T diode supply module 3 DC output 1 2 2 3 ...

Page 49: ... D8T 6 pulse in 400 mm 600 mm wide Rittal TS 8 enclosures The figures show the layout of the supply module cubicles 1 AC input 2 AC fuses no fuses in 1 D8T cubicle when it is part of the 3 D8T design 3 D8T diode supply module 4 DC output 2 1 3 4 1 D8T 2 D8T 1 2 2 3 3 4 ...

Page 50: ... supply module cubicles 2 D8T and 4 D8T 12 pulse in 600 mm wide Rittal TS 8 enclosures The figures show the layout of the supply module cubicles 1 AC input 2 AC fuses 3 D8T diode supply module 4 DC output 4 1 2 D8T 4 D8T 2 3 4 1 3 1 2 ...

Page 51: ...tps www151 abb com spaces lvacdrivesengineeringsupport content The examples also include cabinet assembly drawings that show each stage listed in the table More detailed steps of each stage are described in the kit specific assembly drawings Construction of supply module cubicle 2 D7T 12 pulse Rittal TS 8 Installation stage Instruction code Kit code Kit ordering code 1 Installation of common parts...

Page 52: ...52 Cabinet construction Kits for 2 D7T 12 pulse Rittal TS 8 ...

Page 53: ...Cabinet construction 53 Stage 1 Installation of common parts ...

Page 54: ...54 Cabinet construction Stage 2 Module installation parts ...

Page 55: ...Cabinet construction 55 Stage 3 Module installation ...

Page 56: ...56 Cabinet construction Stage 4 AC busbars to the module ...

Page 57: ...Cabinet construction 57 Stage 5 DC busbars to the module ...

Page 58: ...58 Cabinet construction Stage 6 Shroud installation ...

Page 59: ...AUA0000115695 3AUA0000115893 3AUA0000115891 A 468 X 011 A 468 X 001 3AUA0000115905 3AUA0000115906 2 Module installation parts 3AUA0000115013 A 4 8 303 3AUA0000115057 3 Quick connector installation 3AUA0000115013 3AUA0000118667 A 468 8 100 3AUA0000119227 4 DC busbars 3AUA0000115847 A 4 8 201 3AUA0000115815 5 AC busbars to quick connector 3AUA0000115846 A 4 8 180 3AUA0000115077 6 AC busbar installat...

Page 60: ...60 Cabinet construction Kits for 1 D8T 6 pulse Rittal TS 8 ...

Page 61: ...Cabinet construction 61 Stage 1 Installation of common parts ...

Page 62: ...62 Cabinet construction Stage 2 Module installation parts ...

Page 63: ...Cabinet construction 63 Stage 3 Quick connector installation ...

Page 64: ...64 Cabinet construction Stage 4 DC busbars to the module ...

Page 65: ...Cabinet construction 65 Stage 5 AC busbars to quick connector ...

Page 66: ...66 Cabinet construction Stage 6 AC busbar ...

Page 67: ...Cabinet construction 67 Stage 7 Module installation ...

Page 68: ...68 Cabinet construction Stage 8 Shroud installation ...

Page 69: ...de Kit ordering code Module installation parts 3AXD50000002715 A 4 8 307 3AXD50000002716 AC busbars to quick connectors 3AXD50000006192 A 4 8 183 3AXD50000004849 Quick connectors 3AUA0000118667 A 468 8 100 3AUA0000119227 DC busbars 3AXD50000006191 A 4 8 209 3AXD50000004850 DC connection flanges 3AXD50000002638 A 468 8 230 3AXD50000002639 ...

Page 70: ...70 Cabinet construction Kits for 1 D8T 6 pulse generic cabinet ...

Page 71: ...115695 3AUA0000115893 3AUA0000115891 A 468 X 011 A 468 X 001 3AUA0000115905 3AUA0000115906 2 Module installation parts 3AXD50000001886 A 6 8 305 3AXD50000002489 3 Quick connector installation 3AUA0000115013 3AUA0000118667 A 468 8 100 3AUA0000119227 4 DC busbars 3AXD50000001867 A 6 8 202 3AXD50000002490 5 AC busbars to quick connector 3AXD50000001866 A 6 8 182 3AXD50000002493 6 AC fuse busbars inst...

Page 72: ...72 Cabinet construction Kits for 2 D8T 6 pulse Rittal TS 8 ...

Page 73: ...Cabinet construction 73 Stage 1 Installation of common parts ...

Page 74: ...74 Cabinet construction Stage 2 Module installation parts ...

Page 75: ...Cabinet construction 75 Stage 3 Quick connector installation ...

Page 76: ...76 Cabinet construction Stage 4 DC busbars ...

Page 77: ...Cabinet construction 77 Stage 5 AC busbars to quick connector ...

Page 78: ...78 Cabinet construction Stage 6 AC fuse busbars installation ...

Page 79: ...Cabinet construction 79 Stage 7 Module installation ...

Page 80: ...80 Cabinet construction Stage 8 Shroud installation ...

Page 81: ... code Kit ordering code Module installation parts 3AXD50000006128 A 6 8 313 3AXD50000006135 AC busbars to quick connectors 3AXD50000006270 A 6 8 184 3AXD50000006136 Quick connectors 3AUA0000118667 A 468 8 100 3AUA0000119227 DC busbars 3AXD50000006281 A 6 8 210 3AXD50000006524 DC connection flanges 3AXD50000002638 A 468 8 230 3AXD50000002639 ...

Page 82: ...82 Cabinet construction Kits for 2 D8T 6 and 12 pulse generic cabinet ...

Page 83: ...00115891 A 468 X 011 A 468 X 001 3AUA0000115905 3AUA0000115906 2 Module installation parts 3AXD50000001886 A 6 8 305 3AXD50000002489 3 Quick connector installation 3AXD50000001904 3AXD50000001886 A 468 8 100 3AUA0000119227 4 DC busbars 3AXD50000001867 A 6 8 202 3AXD50000002490 5 AC busbars to quick connector 3AXD50000001866 A 6 8 182 3AXD50000002493 6 AC busbars to main AC installation 3AXD5000001...

Page 84: ...84 Cabinet construction Kits for 2 D8T 12 pulse Rittal TS 8 ...

Page 85: ...Cabinet construction 85 Stage 1 Installation of common parts ...

Page 86: ...86 Cabinet construction Stage 2 Module installation parts ...

Page 87: ...Cabinet construction 87 Stage 3 Quick connectors ...

Page 88: ...88 Cabinet construction Stage 4 DC busbar installation ...

Page 89: ...Cabinet construction 89 Stage 5 AC busbars to quick connector ...

Page 90: ...90 Cabinet construction Stage 6 AC busbars to main AC installation ...

Page 91: ...Cabinet construction 91 Stage 7 Module installation DC connection flanges ...

Page 92: ...92 Cabinet construction Stage 8 Shroud installation ...

Page 93: ...de Kit ordering code Module installation parts 3AXD50000006142 A 8 8 314 3AXD50000006517 AC busbars to quick connectors 3AXD50000006272 A 8 8 185 3AXD50000006514 Quick connectors 3AUA0000118667 A 468 8 100 3AUA0000119227 DC busbars 3AXD50000006284 A 8 8 211 3AXD50000006516 DC connection flanges 3AXD50000002638 A 468 8 230 3AXD50000002639 ...

Page 94: ...94 Cabinet construction Kits for 3 D8T 6 pulse generic cabinet ...

Page 95: ...S880 304 A018 diode supply modules by ABB Safety and liability WARNING Only qualified electricians are allowed to do the work described in this chapter Read the complete safety instructions before you install commission use or service the drive The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English Note The installation m...

Page 96: ...er disconnection always wait for 5 minutes to let the capacitors to discharge Note Identify all possible power sources Note that the input power busbars are under voltage even though the main switch disconnector Q1 is open Note In some 12 pulse supply units there are two separate main switch disconnectors Q1 1 and Q1 2 one for each input power connection point You must open both disconnectors to d...

Page 97: ...Minimum long term bend radius 35 mm 1 4 in Maximum long term tensile load 1 N 0 22 lbf Flexing Max 1000 cycles ABB drive products in general utilize 5 and 10 MBd megabaud optical components from Avago Technologies Versatile Link range Note that the optical component type is not directly related to the actual communication speed Note The optical components transmitter and receiver on a fiber optic ...

Page 98: ...ccording to local regulations before connecting to the drive Checking the compatibility with IT ungrounded systems The RFI filter is not suitable for use in IT ungrounded systems Disconnect the filter before connecting the drive to the supply network For instructions on how to do this contact your local ABB representative WARNING If a drive with an RFI filter is installed on an IT system an ungrou...

Page 99: ...hrough recommendation See section Connection procedure on page 103 3 Use a separate PE conductor in addition to the input cable shield if the conductivity of the shield does not meet the requirement for the PE conductor See Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English 4 The supply modules and other components connect to the cabinet grounding po...

Page 100: ...PE conductor See Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English 4 The supply module frames and other components connect to the cabinet grounding point PE via the assembly plate and frame of the cabinet Make sure that there are good electrical contacts bare metal to metal no paint or dirt Use separate grounding wires in addition where necessary No...

Page 101: ... PE conductor See Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English 4 The supply module frames and other components connect to the cabinet grounding point PE via the assembly plate and frame of the cabinet Make sure that there are good electrical contacts bare metal to metal no paint or dirt Use separate grounding wires in addition where necessary N...

Page 102: ...conductor See Electrical planning instructions for ACS880 multidrive cabinets and modules 3AUA0000102324 English 4 The supply module frames and other components connect to the cabinet grounding point PE via the assembly plate and frame of the cabinet Make sure that there are good electrical contacts bare metal to metal no paint or dirt Use separate grounding wires in addition where necessary Notes...

Page 103: ...me is painted for example Rittal TS 8 enclosures it is important to make sure that a good galvanic connection to ground PE busbar is achieved You can for example remove the paint from the connection points and use star washers Note The connection to ground merely through the mounting screws and the cabinet chassis is not always good enough To ensure the continuity of the protective bonding circuit...

Page 104: ...104 Electrical installation 3 b a 5 A cable lead through example This is to be acquired by the cabinet installer ...

Page 105: ... on page 29 and Connectors X50 and X53 of D8T supply module on page 31 The plug connector is available from ABB See section Control circuit plug connectors for supply modules on page 188 See also section Auxiliary circuit current power consumption on page 224 Connection procedure WARNING Only qualified electricians are allowed to do this work Read the complete safety instructions of the drive Igno...

Page 106: ...uit plug connectors for supply modules on page 188 Connection procedure WARNING Only qualified electricians are allowed to do this work Read the complete safety instructions of the drive Ignoring the instructions can cause physical injury or death or damage to the equipment 1 Disconnect the drive from the AC power line and make sure it is safe to start the work Obey the instructions in section Bas...

Page 107: ...afety precautions on page 96 2 Open the door of the cabinet and remove the shrouds if any 3 Run the external control cables into the inside of the cabinet Run the cables between the EMI conductive cushions a or the equipment that you can use for the 360 degree grounding of the cable shield Strip the cable at this location to enable proper connection of the bare shield and the cushions Tighten the ...

Page 108: ...of the cable shields To be acquired by the cabinet installer a FAULT ENABLE STO POWER OK BSFC not in use V50 V60 BFPS V30 V40 BCU V10 V20 Name Description BFPS Fan control connection Connected at the factory BCU Control unit connection Must be done by the user Fiber optic connectors of the module ...

Page 109: ... B plug in the control panel USB connector a The panel displays USB connected b 3 Insert the USB cable A plug in the USB connector of the PC Note It is also possible to connect the PC through an optional diagnostics and panel interface FDPI The FDPI is used for branching the panel bus and chaining a control panel or PC tool to several drives See FDPI xx user manual 3AUA0000113618 English Start Sto...

Page 110: ...ructions in section Basic electrical safety precautions on page 96 2 Switch off any potentially dangerous control voltages coming to the unit Ensure by measuring that the I O terminals of the control unit especially the relay output terminals are safe 3 Insert the module into a free option module slot on the control unit Refer to chapter Control unit page 231 4 Fasten the mounting screw of the mod...

Page 111: ...ions in section Basic electrical safety precautions on page 96 WARNING Only qualified electricians are allowed to do the work described in this chapter Read the complete safety instructions before you install commission use or service the drive The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English Checklist Check the ins...

Page 112: ... earth ground busbar The connection surfaces at the fastening points are bare unpainted and the connections are tight or separate grounding conductors have been installed and the connections are tight pull the conductors to check The main circuit connections inside the drive cabinet correspond to the circuit diagrams The supply voltage matches the nominal input voltage of the unit Check the type d...

Page 113: ...uctions do not cover all possible cabinet constructions The designer of the cabinet installed drive is responsible for the start up instructions of the customized cabinet Note The start up instructions for functional safety features are not given in this chapter The designer of the cabinet installed drive is responsible for the instructions of testing the functional safety systems WARNING Only qua...

Page 114: ...c values by the breaker manufacturer The generic limits do not correspond the protection requirements of the application For the limit rules see below General rule Make sure that the selectivity condition is fulfilled that is the breaker trips at a lower current than the protection device of the supplying network and that the limit is high enough not to cause unnecessary trips during the intermedi...

Page 115: ...ect voltage ranges by parameter 195 01 Supply voltage Reboot the control unit again by parameter 196 08 Control board boot Make sure that the supply unit is in the remote control mode to enable control of the supply unit with the operating switch S21 Use Loc Rem key of the control panel to change the mode Switching the supply unit on WARNING If the drive is equipped with a brake chopper and resist...

Page 116: ...stalled drive WARNING The safety functions are not safe before they are validated according to the instructions Switching the supply unit off Stop the motors connected to inverter units Deactivate the Run enable signal to stop the operation of the supply unit and open the main contactor Q2 This can be done for example with an operating switch S21 Action ...

Page 117: ...S880 304 4560A 7 A018 6xD8T ACS880 30x 4560A 7 A018 3235 12 pulse ACS880 304 0910A 3 A004 A018 2xD7T ACS880 30x 910A 3 A004 A018 3011 ACS880 304 1210A 3 A004 A018 2xD8T ACS880 30x 1210A 3 A004 A018 3022 ACS880 304 1820A 3 A004 A018 2xD8T ACS880 30x 1820A 3 A004 A018 3036 ACS880 304 2430A 3 A004 A018 4xD8T ACS880 30x 2430A 3 A004 A018 3023 ACS880 304 3640A 3 A004 A018 4xD8T ACS880 30x 3640A 3 A004 ...

Page 118: ...118 Start up ...

Page 119: ...d ACS880 304 A018 diode supply modules WARNING Only qualified electricians are allowed to do the work described in this chapter Read the complete safety instructions before you install commission use or service the drive The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules 3AUA0000102301 English ...

Page 120: ...tative for additional maintenance recommendations Maintenance task object Years from start up 1 2 3 6 9 12 15 18 21 Cooling fans Main cooling fan D7T speed controlled R R R Main cooling fan D8T speed controlled R R Main cooling fan D7T DOL 50 Hz R R R Main cooling fan D7T DOL 60 Hz R R R Main cooling fan D8T DOL50 Hz R R R Main cooling fan D8T DOL 60 Hz R R R Internal cooling fan for circuit board...

Page 121: ...rior of the cabinet Use a vacuum cleaner and a soft brush 3 Clean the air inlets and outlets of the fans 4 Clean the air inlet grating of the door 5 Close the door Cleaning the air inlet meshes IP22 and IP42 WARNING Use a vacuum cleaner with an antistatic hose and nozzle and wear a grounding wristband Otherwise an electrostatic charge might build up and damage the circuit boards Check the dustines...

Page 122: ... outside through the grating holes with a small nozzle proceed as follows 1 Recommendation De energize the fans by switching off the supply unit 2 Remove the fasteners at the top of the grating 3 Lift the grating and pull it away from the door 4 Remove the air filter mat 5 Place the new filter mat in the grating the metal wire side facing the door 6 Reinstall the grating in reverse order Cleaning ...

Page 123: ...f the drive Ignoring the instructions can cause physical injury or death or damage to the equipment 1 Disconnect the drive from the AC power line and make sure it is safe to start the work See section Basic electrical safety precautions on page 96 2 Check the tightness of the cable connections Use the tightening torques given in section Connection procedure on page 103 ...

Page 124: ...e and make sure it is safe to start the work See section Basic electrical safety precautions on page 96 2 Undo the screws of the cover panel of the module s DC fuses and lift and remove the panel 3 Check the condition of the fuses and replace if necessary 4 To replace a fuse remove two M10 20 17 mm bolts which connect the DC fuse to the DC busbar 5 When you replace the fuse make sure that the poss...

Page 125: ...Maintenance 125 2 3 ...

Page 126: ...nd make sure it is safe to start the work See section Basic electrical safety precautions on page 96 2 Undo the screws of the cover panel of the module s DC fuses and lift and remove the panel 3 To replace a fuse remove two M10 20 17 mm bolts which connect the DC fuse to the DC busbar 4 When you replace the fuse make sure that the possible fuse indicators point to the module to prevent a short cir...

Page 127: ...Maintenance 127 2 3 ...

Page 128: ... fuses are 3 Remove the shrouding a from in front of the fuses 4 Slacken the nuts b of the headless screws of the fuses so that you can slide out the fuse blocks Make note of the order of the washers on the screws 5 Remove the screws nuts and washers from the old fuses and attach them to the new fuses Make sure to keep the washers in the original order 6 Insert the new fuses into their slots in th...

Page 129: ...loves and long sleeves Some parts have sharp edges 1 Disconnect the drive from the AC power line and make sure it is safe to start the work See section Basic electrical safety precautions on page 96 2 Open the cubicle door 3 Remove the screws holding the front cover plate a and remove the cover 4 Disconnect the fan wiring from the supply module both the power supply plug and the fiber optic contro...

Page 130: ... damage to the equipment WARNING Wear protective gloves and long sleeves Some parts have sharp edges 1 Disconnect the drive from the AC power line and make sure it is safe to start the work See section Basic electrical safety precautions on page 96 2 Open the door 3 Remove the shroud in front of the fan 4 Remove the cover panel in front of the fan 5 Unplug the wiring of the fan 6 Remove the fan co...

Page 131: ...structions can cause physical injury or death or damage to the equipment WARNING Wear protective gloves and long sleeves Some parts have sharp edges 1 Disconnect the drive from the AC power line and make sure it is safe to start the work See section Basic electrical safety precautions on page 96 2 Open the door 3 Remove the shroud in front of the fan 4 Remove the cover panel 5 Remove the bracket 6...

Page 132: ...132 Maintenance 4 5 6 7 8 6 10 10 ...

Page 133: ...tidrive cabinets and modules 3AUA0000102301 English before you service the drive Ignoring the instructions can cause physical injury or death or damage to the equipment WARNING Wear protective gloves and long sleeves Some parts have sharp edges 1 Disconnect the drive from the AC power line and make sure it is safe to start the work See section Basic electrical safety precautions on page 96 2 Open ...

Page 134: ...m nuts which hold the fan 7 Remove the fan from the fan holder 8 Put the fan onto the threaded studs on the fan holder with the airflow direction arrow pointing towards the fan holder 9 Install and tighten the four nuts removed earlier 6 7 9 8 ...

Page 135: ...Maintenance 135 10 Connect the fan cable 11 Align and push the fan holder into the module 12 Install and tighten the two M4 12 T20 screws 10 11 12 ...

Page 136: ...asic electrical safety precautions on page 96 2 The instruction mentioned for each air outlet kit in section Air outlet kits on page 206 contains an exploded view of the outlet Remove all gratings and filters and finally remove the plate on top of the outlet Unscrew all necessary screws securing the fan and remove it 3 Install new fan in reverse order Cabinets with other fan types WARNING Only qua...

Page 137: ...ne and make sure it is safe to start the work See section Basic electrical safety precautions on page 96 2 Recommendation Remove the module from cabinet to make sure that you do not blow the dust inside the cabinet See section Replacing the D7T supply module on page 129 or Replacing the fan of the D8T supply module on page 130 3 Remove the cooling fan of the supply module as described under Fans e...

Page 138: ... module is supported and cannot topple over Lift a replacement module only with a lifting device Keep the lifting device attached to the module during the replacement work until you have tightened the module fastening screws When replacing a module keep your fingers away from the edge of the module front plate to avoid pinching them between the module and the cubicle Wear protective gloves and lon...

Page 139: ...llet 11 Keep the lifting chain attached to the module and attach the module safely to the pallet to prevent it from toppling over 12 Remove the lifting chain from the old module and move the module away 13 Install the new module Attach the lifting hook to the module lift the module and place it on the lower module guide plate Keep the weight on the lifting device Install the upper module guide pla...

Page 140: ...140 Maintenance 5 a c b 6 d e 9 ...

Page 141: ... one foot on the base of the module to prevent the module from falling on its back We recommend that you attach a lifting device to the module before you remove the module and keep it attached while removing When you install a module use the module pull out ramp Keep your fingers away from the edge of the module front plate to avoid pinching them between the module and the cubicle Also keep a cons...

Page 142: ...ide the cabinet and lock them tight between the cabinet bottom plate and the cabinet frame 6 Remove the module DC busbar bolts b and fastening screws c at the top of the module 7 Remove the module fastening screws d at the bottom of the module 8 Pull the module carefully out of the cabinet along the ramp While pulling on the handle keep a constant pressure with one foot on the base of the module t...

Page 143: ...g screws tighten the fastening screws of the module to 22 N m 16 2 lbf ft Tighten the fastening bolts of the DC output busbars to 70 N m 51 6 lbf ft Connect the module plug connectors and fiber optic connectors that you disconnected earlier Remove the module pull out ramp attach the shrouds if any and close the cabinet doors 5 a ...

Page 144: ...144 Maintenance 6 b c 7 d 8 ...

Page 145: ... 1 Turn the lid on the back of the panel counter clockwise until the lid opens 2 Replace the battery with a new CR2032 battery 3 Put the lid back and tighten it by turning it clockwise 4 Dispose of the old battery according to local disposal rules or applicable laws ...

Page 146: ...eter settings can be retained by transferring the memory unit from the defective control unit to the new control unit WARNING Only qualified electricians are allowed to do this work Read the complete safety instructions of the drive Ignoring the instructions can cause physical injury or death or damage to the equipment WARNING Do not remove or insert the memory unit when the drive control unit is ...

Page 147: ...nated when the control unit is powered For information on the LED see Layout and connections on page 234 1 Undo the fastening screw and remove the battery 2 Replace the battery with a new BR2032 battery 3 Dispose the old battery according to local disposal rules or applicable laws 4 Set the real time clock ...

Page 148: ...reen one For their indications see the following table Location LED Indication ACS AP I control panel status LED Continuous green The drive converter inverter is functioning normally Flickering green Data is transfered between the PC tool and drive converter inverter through the USB connection of the control panel Blinking green There is an active warning in the drive converter inverter Continuous...

Page 149: ...ome parts have sharp edges 1 Disconnect the drive from the AC power line and make sure it is safe to start the work See section Basic electrical safety precautions on page 96 2 If the diode supply control unit is powered from the faulty module connect the control unit to another 24 V DC power supply We strongly recommend using an external power supply with diode supply units consisting of parallel...

Page 150: ...uctions for ACS880 multidrive cabinets and modules 3AUA0000102301 English before you service the drive Ignoring the instructions can cause physical injury or death or damage to the equipment 1 Remove the air baffle from the module bay 2 Reinstall the module into its bay 3 Switch on the power to the diode supply unit 4 Enter 0 into parameter 195 13 Reduced run mode ...

Page 151: ...upply unit components The data is valid for ACS880 304 A018 supply modules and related accessories You can find the kit specific assembly drawings step by step instructions and detailed kit information on the Internet Go to https www151 abb com spaces lvacdrivesengineeringsupport content If needed contact your local ABB representative ...

Page 152: ...lated to DC connection for example busbars 300 399 Kits related to module installation for example mechanical supports 400 499 Other kits 001 019 Common AC and DC related kits 020 039 Air inlets 040 059 Air outlets 060 070 Air outlets with a fan 100 129 Kits with connection to AC 130 149 Kits with connection to module 150 199 Other kits related to AC connection 200 229 Kits with connection to comm...

Page 153: ...the communication link between the control unit and each module See section Fiber optic cables for supply modules on page 187 Control circuit plug connectors for each supply module See section Control circuit plug connectors for supply modules on page 188 Varistor board UL CSA installations only For more information see Varistor board 6 and 12 pulse on page 213 Diode supply module type Frame size ...

Page 154: ...module Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open Module size Enclosure width Qty Kit code Ordering code Illustration 2 D7T 600 mm 23 62 in 1 A 6 7 320 3AXD50000008820 Module size Enclosure width Qty Kit code Ordering code Illustration 2 D7T 600 mm 23 62 in 1 A 6 8 354 3AXD50000002439 Instruction code 3AXD50000001901 Instruction code 3AXD50000010211 ...

Page 155: ...ustration 2 D7T 600 mm 23 62 in 1 See instruction 3AXD50000009162 Component See section Main switch disconnector IEC main switch disconnectors 12 pulse on page 190 UL main switch disconnectors 12 pulse on page 190 AC fuses IEC main AC fuses 12 pulse on page 192 Main contactor IEC main contactors 12 pulse on page 190 Control panel and its door mounting Control panel on page 202 Ventilation kits Ven...

Page 156: ... cables for supply modules on page 187 Control circuit plug connectors for each supply module See section Control circuit plug connectors for supply modules on page 188 Quick connectors 3AUA0000119227 for each module See section Quick connector for D8T module on page 188 Varistor board UL CSA installations only For more information see Varistor board 6 and 12 pulse on page 213 Diode supply module ...

Page 157: ... the module Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open Module size Enclosure width Qty Kit code Ordering code Illustration 1 D8T 400 mm 15 75 in 1 A 4 8 303 3AUA0000115057 Module size Enclosure width Qty Kit code Ordering code Illustration 1 D8T 400 mm 15 75 in 1 A 4 8 353 3AUA0000116182 Instruction code 3AUA0000116148 Instruction code 3AUA0000115013 ...

Page 158: ...tor kit includes busbars for connecting the quick connector to the common AC Flat PLS Module size Enclosure width Qty Kit code Ordering code Illustration 1 D8T 400 mm 15 75 in 1 A 4 8 102 3AUA0000115904 Instruction code 3AUA0000115889 Module size Enclosure width Qty Kit code Ordering code Illustration 1 D8T 400 mm 15 75 in 1 A 4 8 180 3AUA0000115077 Instruction code 3AUA0000115846 ...

Page 159: ... supply module requires DC connection flanges Module size Enclosure width Qty Kit code Ordering code Illustration 1 D8T 400 mm 15 75 in 1 A 4 8 201 3AUA0000115815 Instruction code 3AUA0000115847 Module size Enclosure width Qty Kit code Ordering code Illustration 1 D8T 400 mm 15 75 in 1 A 468 8 230 3AXD50000002639 Instruction code 3AXD50000002638 ...

Page 160: ...nnector The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat PLS Module size Enclosure width Qty Kit code Ordering code Illustration 1 D8T 400 mm 15 75 in 1 A 4 8 307 3AXD50000002716 Module size Enclosure width Qty Kit code Ordering code Illustration 1 D8T 400 mm 15 75 in 1 A 4 8 183 3AXD50000004849 Instruction code 3AXD50000002715 Instruc...

Page 161: ... disconnectors 6 pulse on page 189 UL main switch disconnectors 6 pulse on page 189 AC fuses IEC UL main AC fuses 6 pulse on page 191 Main contactor Main contactors on page 194 Control panel and its door mounting Control panel on page 202 Ventilation kits Air inlet kits for a 400 mm 15 75 in cubicle on page 203 Air outlet kits for a 400 mm 15 75 in cubicle on page 206 Brackets for Flat PLS busbar ...

Page 162: ...es for supply modules on page 187 Control circuit plug connectors for each supply module See section Control circuit plug connectors for supply modules on page 188 Quick connector 3AUA0000119227 for each module See section Quick connector for D8T module on page 188 Varistor board UL CSA installations only For more information see Varistor board 6 and 12 pulse on page 213 Diode supply module type F...

Page 163: ...he module Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open Module size Enclosure width Qty Kit code Ordering code Illustration 2 D8T 600 mm 23 62 in 1 A 6 8 305 3AXD50000002489 Module size Enclosure width Qty Kit code Ordering code Illustration 2 D8T 600 mm 23 62 in 1 A 6 8 354 3AXD50000002439 Instruction code 3AXD50000001901 Instruction code 3AXD50000001886 ...

Page 164: ...r kit includes busbars for connecting the quick connector to the common AC Flat PLS Module size Enclosure width Qty Kit code Ordering code Illustration 2 D8T 600 mm 23 62 in 1 A 6 8 103 3AXD50000002491 Instruction code 3AXD50000001890 Module size Enclosure width Qty Kit code Ordering code Illustration 2 D8T 600 mm 23 62 in 1 A 6 8 182 3AXD50000002493 Instruction code 3AXD50000001866 ...

Page 165: ...uires DC connection flanges Module size Enclosure width Qty Kit code Ordering code Illustration 2 D8T 600 mm 23 62 in 1 A 6 8 202 3AXD50000002490 Instruction code 3AXD50000001867 Module size Enclosure width Qty Kit code Ordering code Illustration D8T 600 mm 23 62 in 2 A 468 8 230 Rittal TS 8 and generic enclosures 3AXD50000002639 Instruction code 3AXD50000002638 ...

Page 166: ...nnector The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat PLS Module size Enclosure width Qty Kit code Ordering code Illustration 2 D8T 600 mm 23 62 in 1 A 6 8 313 3AXD50000006135 Module size Enclosure width Qty Kit code Ordering code Illustration 2 D8T 600 mm 23 62 in 1 A 6 8 184 3AXD50000006136 Instruction code 3AXD50000006128 Instruc...

Page 167: ...AC fuses IEC UL main AC fuses 6 pulse on page 191 and IEC UL module specific AC fuses 6 pulse on page 192 Main contactor IEC UL main contactors 6 pulse on page 194 Main circuit breaker UL main circuit breakers 6 pulse 230 V on page 197 Control panel and its door mounting Control panel on page 202 Ventilation kits Air inlet kits for a 600 mm 23 62 in cubicle on page 204 Air outlet kits for 600 mm 2...

Page 168: ...modules on page 187 Control circuit plug connectors for each supply module See section Control circuit plug connectors for supply modules on page 188 Quick connectors 3AUA0000119227 for each module See section Quick connector for D8T module on page 188 Varistor board UL CSA installations only For more information see Varistor board 6 and 12 pulse on page 213 Diode supply module type Frame size Con...

Page 169: ...he module Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open Module size Enclosure width Qty Kit code Ordering code Illustration 2 D8T 600 mm 23 62 in 1 A 6 8 305 3AXD50000002489 Module size Enclosure width Qty Kit code Ordering code Illustration 2 D8T 600 mm 23 62 in 1 A 6 8 354 3AXD50000002439 Instruction code 3AXD50000001901 Instruction code 3AXD50000001886 ...

Page 170: ...r kit includes busbars for connecting the quick connector to the common AC Flat PLS Module size Enclosure width Qty Kit code Ordering code Illustration 2 D8T 600 mm 23 62 in 1 A 6 8 105 3AXD50000008819 Instruction code 3AXD50000010218 Module size Enclosure width Qty Kit code Ordering code Illustration 2 D8T 600 mm 23 62 in 1 A 6 8 182 3AXD50000002493 Instruction code 3AXD50000001866 ...

Page 171: ...uires DC connection flanges Module size Enclosure width Qty Kit code Ordering code Illustration 2 D8T 600 mm 23 62 in 1 A 6 8 202 3AXD50000002490 Instruction code 3AXD50000001867 Module size Enclosure width Qty Kit code Ordering code Illustration D8T 600 mm 23 62 in 2 A 468 8 230 Rittal TS 8 and generic enclosures 3AXD50000002639 Instruction code 3AXD50000002638 ...

Page 172: ...ck connector The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat PLS Module size Enclosure width Qty Kit code Ordering code Illustration 2 D8T 600 mm 23 62 in 1 A 6 8 313 3AXD50000006135 Module size Enclosure width Qty Kit code Ordering code Illustration 2 D8T 600 mm 23 62 in 1 A 6 8 184 3AXD50000006136 Instruction code 3AXD50000006128 In...

Page 173: ...tor IEC main switch disconnectors 12 pulse on page 190 UL main switch disconnectors 12 pulse on page 190 AC fuses IEC main AC fuses 12 pulse on page 192 Main contactor Main contactors on page 194 Control panel and its door mounting Control panel on page 202 Ventilation kits Air inlet kits for a 600 mm 23 62 in cubicle on page 204 Air outlet kits for 600 mm 23 62 in cubicle on page 208 Brackets for...

Page 174: ...ion Control units on page 186 A pair of fiber optic cables for the communication link between the control unit and each module See section Fiber optic cables for supply modules on page 187 Control circuit plug connectors for each supply module See section Control circuit plug connectors for supply modules on page 188 Quick connectors 3AUA0000119227 for each module See section Quick connector for D...

Page 175: ...odule installation parts include for example top and bottom supports for the module Module size Enclosure width Qty Kit code Ordering code Illustration 1 D8T 400 mm 15 75 in 1 A 4 8 303 3AUA0000115057 2 D8T 600 mm 23 62 in 1 A 6 8 305 3AXD50000002489 Instruction code 3AUA0000115013 Instruction code 3AXD50000001886 ...

Page 176: ...otection with the cabinet doors open Module size Enclosure width Qty Kit code Ordering code Illustration 1 D8T 400 mm 15 75 in 1 A 4 8 353 3AUA0000116182 Instruction code 3AUA0000116148 2 D8T 600 mm 23 62 in 1 A 6 8 354 3AXD50000002439 Instruction code 3AXD50000001901 ...

Page 177: ...e module input to the common AC Flat PLS Module size Enclosure width Qty Kit code Ordering code Illustration 1 D8T 400 mm 15 75 in 1 A 4 8 104 3AXD50000004437 Instruction code 3AXD50000004442 2 D8T 600 mm 23 62 in 1 A 6 8 103 3AXD50000002491 Instruction code 3AXD50000001890 ...

Page 178: ... busbars for connecting the quick connector s to the common AC Flat PLS Module size Enclosure width Qty Kit code Ordering code Illustration 1 D8T 400 mm 15 75 in 1 A 4 8 180 3AUA0000115077 Instruction code 3AUA0000115846 2 D8T 600 mm 23 62 in 1 A 6 8 182 3AXD50000002493 Instruction code 3AXD50000001866 ...

Page 179: ...upply module Module size Enclosure width Qty Kit code Ordering code Illustration 1 D8T 400 mm 15 75 in 1 A 4 8 201 3AUA0000115815 Instruction code 3AUA0000115847 2 D8T 600 mm 23 62 in 1 A 6 8 202 3AXD50000002490 Instruction code 3AXD50000001867 Module size Enclosure width Qty Kit code Ordering code Illustration 1 D8T 400 600 800 mm 15 75 23 62 31 50 in 3 A 468 8 230 3AXD50000002639 Instruction cod...

Page 180: ...ck connector The AC busbars to quick connector kit includes busbars for connecting the quick connector to the common AC Flat PLS Module size Enclosure width Qty Kit code Ordering code Illustration 3 D8T 800 mm 31 50 in 1 A 8 8 314 3AXD50000006117 Module size Enclosure width Qty Kit code Ordering code Illustration 3 D8T 800 mm 31 50 in 1 A 8 8 185 3AXD50000006514 Instruction code 3AXD50000006142 In...

Page 181: ...Component See section Main switch disconnector Main switch disconnectors on page 189 AC fuses IEC UL module specific AC fuses 6 pulse on page 192 Main circuit breaker IEC main circuit breakers 6 pulse 230 V on page 198 UL main circuit breakers 6 pulse 230 V on page 198 Control panel and its door mounting Control panel on page 202 Ventilation kits Air inlet kits on page 203 Air outlet kits on page ...

Page 182: ...section Fiber optic cables for supply modules on page 187 Control circuit plug connectors for each supply module See section Control circuit plug connectors for supply modules on page 188 Quick connectors 3AUA0000119227 for each module See section Quick connector for D8T module on page 188 Varistor board UL CSA installations only For more information see Varistor board 6 and 12 pulse on page 213 D...

Page 183: ...5 D8T and 6 D8T 6 pulse Component See section Main switch disconnector Main switch disconnectors on page 189 AC fuses IEC UL module specific AC fuses 6 pulse on page 192 Main circuit breaker IEC main circuit breakers 6 pulse 230 V on page 198 UL main circuit breakers 6 pulse 230 V on page 198 Control panel and its door mounting Control panel on page 202 Ventilation kits Air inlet kits on page 203 ...

Page 184: ...for supply modules on page 187 Control circuit plug connectors for each supply module See section Control circuit plug connectors for supply modules on page 188 Quick connectors 3AUA0000119227 for each module See section Quick connector for D8T module on page 188 Varistor board UL CSA installations only For more information see Varistor board 6 and 12 pulse on page 213 Diode supply module type Fra...

Page 185: ...n switch disconnector IEC main switch disconnectors 12 pulse on page 206 AC fuses IEC main AC fuses 12 pulse on page 192 IEC module specific AC fuses 12 pulse on page 193 UL module specific AC fuses 12 pulse on page 193 Main contactor UL main contactors 12 pulse on page 195 Main circuit breaker IEC main circuit breakers 12 pulse 230 V on page 198 UL main circuit breakers 12 pulse 230 V on page 198...

Page 186: ...upply modules on page 188 For more information see chapter Control unit on page 231 For the dimension drawing see section Dimensions of BCU control unit on page 244 Control units 6 pulse Supply module Size Control unit Qty Ordering code UN 400 V 500 V 690 V ACS880 304 0650A 3 A018 1xD8T BCU 02 kit for DxT 1 3AXD50000006338 ACS880 304 0980A 3 A018 ACS880 304 0650A 5 A018 ACS880 304 0980A 5 A018 ACS...

Page 187: ...304 1820A 3 A004 A018 ACS880 304 1210A 5 A004 A018 ACS880 304 1820A 5 A004 A018 ACS880 304 1060A 7 A004 A018 ACS880 304 1520A 7 A004 A018 ACS880 304 2430A 3 A004 A018 4xD8T BCU 12 kit for DxT 1 3AXD50000006351 ACS880 304 3640A 3 A004 A018 ACS880 304 2430A 5 A004 A018 ACS880 304 3640A 5 A004 A018 ACS880 304 2130A 7 A004 A018 ACS880 304 3040A 7 A004 A018 ACS880 304 5470A 3 A004 A018 6xD8T BCU 12 kit...

Page 188: ... supply module on page 105 Quick connector for D8T module The module quick connector is not included in the diode supply module kit but you must order it separately for each D8T supply module The AC power input is connected to the module through the quick connector For the dimension drawing see section Dimensions of quick connector for D8T module on page 242 Connector Data Qty Ordering code Illust...

Page 189: ...250 A 1000 V 1 3AXD50000006185 ACS880 304 0980A 3 A018 ACS880 304 0650A 5 A018 ACS880 304 0980A 5 A018 ACS880 304 0570A 7 A018 ACS880 304 0820A 7 A018 ACS880 304 1210A 3 A018 2 D8T OT2000E12 2000 A 1000 V 1 3AXD50000006186 ACS880 304 1820A 3 A018 ACS880 304 1210A 5 A018 ACS880 304 1820A 5 A018 ACS880 304 1060A 7 A018 OT1250E12 1250 A 1000 V 1 3AXD50000006185 ACS880 304 1520A 7 A018 OT2000E12 2000 ...

Page 190: ...6 ACS880 304 3640A 3 A004 A018 ACS880 304 2430A 5 A004 A018 ACS880 304 3640A 5 A004 A018 ACS880 304 2130A 7 A004 A018 ACS880 304 3040A 7 A004 A018 3AXD10000042776 xlsx Includes shaft OXP12X395 handle OHB200J12PTE08 aux Contact OA1G10 2pcs Includes shaft OXP12X465 handle OHB150J12P aux Contact OA1G 10 Supply module Size UL switch disconnectors Qty Ordering code Type Data Un 400 V 500 V 690 V ACS880...

Page 191: ...415 1100 A 690 V 3 68731658 ACS880 304 0980A 3 A018 170M6419 1600 A 690 V 3 68393108 ACS880 304 0650A 5 A018 170M6415 1100 A 690 V 3 68731658 ACS880 304 0980A 5 A018 170M6419 1600 A 690 V 3 68393108 ACS880 304 0570A 7 A018 170M6414 1000 A 690 V 3 68333296 ACS880 304 0820A 7 A018 170M6417 1400 A 690 V 3 3AXD50000000150 ACS880 304 1210A 3 A018 2 D8T 170M7062 2000 A 690 V 3 68689589 ACS880 304 1820A ...

Page 192: ...150 ACS880 304 5470A 3 A018 6 D8T 170M6419 1600 A 690 V 18 68393108 ACS880 304 5470A 5 A018 170M6419 1600 A 690 V 18 68393108 ACS880 304 4560A 7 A018 170M6417 1400 A 690 V 18 3AXD50000000150 3AXD10000042776 xlsx Supply module Size AC fuses IEC Qty Ordering code Type Data UN 400 V 500 V 690 V ACS880 304 0910A 3 A004 A018 2 D7T 170M6412 800 A 690 V 6 68731640 ACS880 304 0910A 5 A004 A018 170M6412 80...

Page 193: ... xlsx Supply module Size AC fuses IEC Qty Ordering code Type Data UN 400 V 500 V 690 V ACS880 304 5470A 3 A004 A018 6 D8T 170M6419 1600 A 690 V 18 68393108 ACS880 304 5470A 5 A004 A018 170M6419 1600 A 690 V 18 68393108 ACS880 304 4560A 7 A004 A018 170M6417 1400 A 690 V 18 3AXD50000000150 3AXD10000042776 xlsx Supply module Size AC fuses UL Qty Ordering code Type Data UN 400 V 500 V 690 V ACS880 304...

Page 194: ...ing code Type Data UN 400 V 500 V 690 V ACS880 304 0650A 3 A018 1 D8T AF1250 30 22 70 1250 A 1000 V 1 68687284 ACS880 304 0980A 3 A018 ACS880 304 0650A 5 A018 ACS880 304 0980A 5 A018 ACS880 304 0570A 7 A018 ACS880 304 0820A 7 A018 ACS880 304 1210A 3 A018 2 D8T AF1650 30 22 70 1650 A 1000 V 1 64731378 ACS880 304 1820A 3 A018 AF2050 30 22 70 2050 A 1000 V 1 3AUA0000051805 ACS880 304 1210A 5 A018 AF1...

Page 195: ...A018 AF2050 30 22 70 2050 A 1000 V 2 3AUA0000051805 ACS880 304 2430A 5 A004 A018 AF1650 30 22 70 1650 A 1000 V 2 64731378 ACS880 304 3640A 5 A004 A018 AF2050 30 22 70 2050 A 1000 V 2 3AUA0000051805 ACS880 304 2130A 7 A004 A018 AF1650 30 22 70 1650 A 1000 V 2 64731378 ACS880 304 3040A 7 A004 A018 AF2050 30 22 70 2050 A 1000 V 2 3AUA0000051805 3AXD10000042776 xlsx Supply module type Size Main contac...

Page 196: ...0 230 2000 A 690 V 3P 1 68564638 1210A 5 A018 2 D8T E3S1600 230 1600 A 690 V 3P 1 68564611 1820A 5 A018 2 D8T E3S2000 230 2000 A 690 V 3P 1 68564638 1520A 7 A018 2 D8T E3S1600 230 1600 A 690 V 3P 1 68564611 2730A 3 A018 3 D8T E3S3200 230 3200 A 690 V 3P 1 68564689 E3WFP3P HR HR new aux 1SDA06 3 pole rear HR HR term Aux contac 1 68484472 2730A 5 A018 3 D8T E3S3200 230 3200 A 690 V 3P 1 68564689 228...

Page 197: ...A018 3 D8T E3S A32 220V 3200 A 600 V 1 3AUA0000 052167 2280A 7 A018 3 D8T E3S A25 230V 2500 A 600 V 1 68462142 3640A 3 A018 4 D8T E6H A40 W MP3 220V 4 kA 600 V 1 3AUA0000 051611 E6H A W FP HR HR 4000 5000 A 1 3AUA00000 52160 3640A 5 A018 4 D8T E6H A40 W MP3 220V 4 kA 600 V 1 3AUA0000 051611 3040A 7 A018 4 D8T E3S A32 220V 3200 A 600 V 1 3AUA0000 052167 E3 AWFPHR3 3 POLE REAR HOR TERM 1 68474035 45...

Page 198: ... rear HR HR term Aux c ontac 2 68484472 5470A 5 A004 A018 6 D8T E3S3200 230 3200 A 690 V 3P 2 68564689 4560A 7 A004 A018 6 D8T E3S2500 230 2500 A 690 V 3P 2 68564671 3AXD10000042776 xlsx Supply module ACS880 304 Size Main circuit breaker UL Wagon UL Type Data Qt y Ordering code Type Data Qty Ordering code UN 400 V 500 V 690 V 2430A 3 A004 A018 4 D8T E3S A16 230V 1600 A 600 V 2 68462070 E3 AWFPHR 3...

Page 199: ...2730A 5 A018 3 D8T E3S3200 115 3200 A 690 V 3P 1 68564832 2280A 7 A018 3 D8T E3S2500 115 2500 A 690 V 3P 1 68564824 3640A 3 A018 4 D8T E6V4000 115 4000 A 690 V 3P 1 68564875 E6 W FP 3P HRHR new aux drives 1 68565987 3640A 5 A018 4 D8T E6V4000 115 4000 A 690 V 3P 1 68564875 3040A 7 A018 4 D8T E3S3200 115 3200 A 690 V 3P 1 68564832 E3WFP3P HR HR new aux 1SDA06 3 pole rear HR HR term Aux contac 1 684...

Page 200: ...M 1 68474035 2730A 5 A018 3 D8T E3S A32 115V 3200 A 600 V 1 3AUA0000 052168 2280A 7 A018 3 D8T E3S A25 115V 2500 A 600 V 1 68398304 3640A 3 A018 4 D8T E6H A40 W MP3 110V 4000 A 600 V 1 3AUA0000 051614 E6H A W FP HR HR 4000 5000 A 1 3AUA000 0052160 3640A 5 A018 4 D8T E6H A40 W MP3 110V 4000 A 600 V 1 3AUA0000 051614 3040A 7 A018 4 D8T E3S A32 110V 3200 A 600 V 1 3AUA0000 052168 E3 AWFPHR3 3 POLE RE...

Page 201: ...ole rear HR HR term Aux co ntac 2 68484472 5470A 5 A004 A018 6 D8T E3S3200 115 3200 A 690 V 3P 2 68564832 4560A 7 A004 A018 6 D8T E3S2500 115 2500 A 690 V 3P 2 68564824 3AXD10000042776 xlsx Supply module ACS880 304 Size Main circuit breaker UL Wagon UL Type Data Qty Ordering code Type Data Qty Ordering code UN 400 V 500 V 690 V 2430A 3 A004 A018 4 D8T E3S A16 115V 1600 A 600 V 2 68398282 E3 AWFPHR...

Page 202: ...nel see ACS AP x assistant control panels user s manual 3AUA0000085685 English For the dimension drawing see section Dimensions of ACS AP I control panel with door mounting kit on page 245 The door mounting kit contains front cover flat cable between DDPI 01 board and the panel DDPI 01 board EMC shield control panel mounting platform grounding wire Ethernet cable 3 m DPMP 01 mounting platform for ...

Page 203: ...re width Degree of protection Qty Kit code Ordering code Illustration 400 mm 15 75 in IP20 1 A 4 X 021 3AUA0000117002 Assembly drawing 3AUA0000116879 400 mm 15 75 in IP42 1 A 4 X 024 3AUA0000117007 Assembly drawing 3AUA0000116873 400 mm 15 75 in IP54 1 A 4 X 027 3AXD50000009184 Assembly drawing 3axd50000001982 ...

Page 204: ...mm 23 62 in IP20 A 6 X 022 3AUA0000117003 Instruction code 3AUA0000116880 Aperture size 472 525 5 mm 18 58 20 69 600 mm 23 62 in IP42 A 6 X 025 3AUA0000117008 Instruction code 3AUA0000116874 Aperture size 472 525 5 mm 18 58 20 69 600 mm 23 62 in IP54 A 6 X 028 3AXD50000009185 Instruction code 3AXD50000009990 Aperture size 472 525 5 mm 18 58 20 69 ...

Page 205: ...7005 Instruction code 3AUA0000116887 800 mm 31 50 in IP42 A 8 X 026 3AUA0000117009 Instruction code 3AUA0000116875 800 mm 31 50 in IP54 A 8 X 029 3AXD50000009186 Instruction code 3AXD50000010001 Enclosure width Degree of protection Kit code Ordering code Illustration ...

Page 206: ...t code Ordering code Illustration 400 mm 15 75 in IP20 cubicle with natural convection cooling 1 A 4 X 042 3AUA0000125203 See the assembly drawing 3AXD50000001983 for the cutting instructions of the cabinet roof plate 400 mm 15 75 in IP42 cubicle with natural convection cooling 1 A 4 X 040 3AUA0000114968 See the assembly drawing 3AUA0000115292 for the cutting instructions of the cabinet roof plate...

Page 207: ...ng 3AXD50000010284 for the cutting instructions of the cabinet roof plate 400 mm 15 75 in IP54 UL cubicle with forced cooling 1 A 4 X 067 3AXD50000010362 See the assembly drawing 3AXD50000010284 for the cutting instructions of the cabinet roof plate Enclosure width Degree of protection Qty Kit code Ordering code Illustration ...

Page 208: ...00 mm 23 62 in IP20 cubicle with natural convection cooling 1 A 6 X 043 3AUA0000125204 600 mm 23 62 in IP42 cubicle with natural convection cooling 1 A 6 X 041 3AUA0000114789 600 mm 23 62 in IP54 cubicle with forced cooling 1 A 6 X 065 3AXD50000009189 Instruction code 3AXD50000001981 Instruction code 3AUA0000115166 Instruction code 3AXD50000010004 ...

Page 209: ...ng information 209 600 mm 23 62 in IP54 UL cubicle with forced cooling 1 A 6 X 066 3AXD50000010327 Enclosure width Degree of protection Qty Kit code Ordering code Illustration Instruction code 3AXD50000010004 ...

Page 210: ...230 V 50 60 Hz Fan CRBB 4 400 188 1 3AXD50000006111 Capacitor MSB MKP 12 603 E1679 1 3AXD50000006885 Connector SPB2 5 7 2 5 mm2 12AWG 1 3AXD50000000723 Connector SC 2 5 RZ 7 2 5 mm2 12AWG 1 3AXD50000000724 UL CSA Enclosure Degree of protection Component Qty Ordering code Name Data 400 mm IP54 115 V 50 60 Hz Fan RH35M 4EK 4F 1R 1 64750062 Capacitor 25 F 220 V 1 68713188 Connector SPB2 5 7 2 5 mm2 1...

Page 211: ...when you remove or install a D8T module from or in the Rittal TS 8 enclosure Do not use the ramp with plinth heights over 100 mm 3 93 in the standard plinth height of Rittal TS 8 enclosures For the dimension drawing see section Dimensions of the pull out ramp for D8T module on page 243 Frame size Qty Kit code Ordering code Illustration D7T 1 A 46 67 440 3AXD50000004182 Instruction code 3AXD5000000...

Page 212: ...you use the Rittal Flat PLS system you can use this kit for correct positioning of the common DC bus in the Rittal TS 8 enclosure Note The designs presented in this manual for Rittal TS 8 enclosures employ the Rittal Flat PLS busbar system Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive system Module size Enclosure width Qty Kit code Ordering...

Page 213: ... installation The varistor kit ACS880 contains CVAR varistor board with fastening items ie stand offs and fastening screws For the illustration and dimensions see section Dimensions of CVAR board UL CSA on page 259 ACS880 304 RFI filter Assembly kit for toroid Type Data Qty Ordering code Type Qty Ordering code UN 400 V 0650A 3 A018 B84143B 1250S080 1250 A 500 V 1 3AXD50000009256 Assembly kit inclu...

Page 214: ...214 Ordering information ...

Page 215: ...7 1894 1808 3214 1736 2504 1352 ACS880 304 3640A 3 A018 3645 4464 6250 2525 2411 4285 2314 3339 1803 ACS880 304 4560A 3 A018 4557 5580 7812 3157 3013 5357 2893 4174 2254 ACS880 304 5470A 3 A018 5468 6696 9374 3788 3616 6428 3471 5009 2705 12 pulse ACS880 304 0910A 3 A004 A018 912 1116 1562 632 625 1071 600 835 467 ACS880 304 1210A 3 A004 A018 1215 1488 2083 842 833 1428 800 1113 623 ACS880 304 182...

Page 216: ...631 3465 3571 3327 2783 2592 ACS880 304 3800A 7 A018 3797 4650 6510 4538 4331 4464 4158 3478 3240 ACS880 304 4560A 7 A018 4557 5580 7812 5446 5198 5357 4990 4174 3888 12 pulse ACS880 304 0760A 7 A004 A018 760 930 1302 908 898 893 862 696 672 ACS880 304 1060A 7 A004 A018 1064 1302 1823 1272 1258 1250 1207 974 941 ACS880 304 1520A 7 A004 A018 1519 1860 2604 1815 1797 1786 1725 1391 1344 ACS880 304 2...

Page 217: ...ent is derated by 1 for every added 1 C 1 8 F The output current can be calculated by multiplying the current given in the rating table by the derating factor k Altitude derating At altitudes 0 2000 m 6561 7 ft no derating For derating at altitudes over 2000 m 6561 7 ft contact ABB T 1 00 0 90 40 C 104 F 50 C 122 F k 0 80 ...

Page 218: ...980A 5 A018 3xD8T ACS880 304 3640A 5 A018 ACS880 304 0980A 5 A018 4xD8T ACS880 304 4560A 5 A018 ACS880 304 0980A 5 A018 5xD8T ACS880 304 5470A 5 A018 ACS880 304 0980A 5 A018 6xD8T 12 pulse ACS880 304 0910A 5 A004 A018 ACS880 304 0490A 5 A018 2xD7T ACS880 304 1210A 5 A004 A018 ACS880 304 0650A 5 A018 2xD8T ACS880 304 1820A 5 A004 A018 ACS880 304 0980A 5 A018 2xD8T ACS880 304 2430A 5 A004 A018 ACS88...

Page 219: ...0 900 2 1750000 ACS880 304 5470A 3 A018 170M5499 24 Bussmann 1250 900 2 1750000 12 pulse ACS880 304 0910A 3 A004 A018 170M4908 4 Bussmann 1000 700 1 755000 ACS880 304 1210A 3 A004 A018 170M5499 8 Bussmann 1250 900 2 1750000 ACS880 304 1820A 3 A004 A018 170M5499 8 Bussmann 1250 900 2 1750000 ACS880 304 2430A 3 A004 A018 170M5499 16 Bussmann 1250 900 2 1750000 ACS880 304 3640A 3 A004 A018 170M5499 1...

Page 220: ... Bussmann 1250 900 2 1750000 ACS880 304 3800A 7 A018 170M5499 20 Bussmann 1250 900 2 1750000 ACS880 304 4560A 7 A018 170M5499 24 Bussmann 1250 900 2 1750000 12 pulse ACS880 304 0760A 7 A004 A018 170M4908 4 Bussmann 1000 700 1 755000 ACS880 304 1060A 7 A004 A018 170M5499 8 Bussmann 1250 900 2 1750000 ACS880 304 1520A 7 A004 A018 170M5499 8 Bussmann 1250 900 2 1750000 ACS880 304 2130A 7 A004 A018 17...

Page 221: ...540 1191 ACS880 304 3640A 5 A018 1397 55 00 240 9 45 584 23 0 720 1587 ACS880 304 4560A 5 A018 1397 55 00 240 9 45 584 23 0 900 1984 ACS880 304 5470A 5 A018 1397 55 00 240 9 45 584 23 0 1080 2381 12 pulse ACS880 304 0910A 5 A004 A018 1178 46 4 170 6 69 417 16 42 160 353 ACS880 304 1210A 5 A004 A018 1397 55 00 240 9 45 584 23 0 360 794 ACS880 304 1820A 5 A004 A018 1397 55 00 240 9 45 584 23 0 360 7...

Page 222: ...nt Left Right mm in mm in mm in mm in D8T 200 7 87 10 0 39 10 0 39 10 0 39 D7T 150 6 25 1 25 1 25 1 Definitions Above Free space to enable cooling air flow Front Free space for cabling Left Free space for smooth installation Right Free space for smooth installation ...

Page 223: ...80 304 2730A 5 A018 19 9 3900 2296 99 2 76 ACS880 304 3640A 5 A018 26 6 5200 3061 99 2 76 ACS880 304 4560A 5 A018 33 3 6500 3826 99 2 77 ACS880 304 5470A 5 A018 40 0 7800 4591 99 2 78 12 pulse ACS880 304 0910A 5 A004 A018 8 4 1800 1059 99 0 74 ACS880 304 1210A 5 A004 A018 9 2 2600 1530 99 1 74 ACS880 304 1820A 5 A004 A018 13 3 2600 1530 99 2 74 ACS880 304 2430A 5 A004 A018 18 4 5200 3061 99 1 76 A...

Page 224: ...odule direct on line fan option C188 400 50 1 50 3 00 400 60 1 90 3 80 D8T module heating element C183 230 50 60 40 115 60 40 Definitions f Supply frequency Icont Calculated continuous load current Istart Calculated load current at start Pcont Continuous input power Un Nominal voltage Cabinet fans Type UN V AC f Hz Icont A IP54 roof fan CRBB 4 315 112D ML 230 50 1 10 60 1 45 CRBB 4 400 188 230 50 ...

Page 225: ...w 50 kA 1 s Supply units with ABB defined main breaker and fuses Rated peak withstand current Ipk 143 kA Rated short time withstand current Icw 65 kA 1 s Short circuit current protection UL 508A The drive is suitable for use on a circuit capable of delivering not more than 100 000 rms symmetrical amperes at 600 V maximum when the input cable is protected with T class fuses Short circuit current pr...

Page 226: ...0 932 V DC 810 V DC for UL CSA Voltage U2 12 pulse modules ACS880 304 xxxxA 3 A018 532 581 V DC This is indicated in the type designation label as typical output voltage level 560 V DC ACS880 304 xxxxA 5 A018 532 700 V DC This is indicated in the type designation label as typical output voltage levels 560 672 700 V DC ACS880 304 xxxxA 7 A018 735 966 V DC 735 840 V DC for UL CSA This is indicated i...

Page 227: ...2C2 Solid particles Class 3S1 Class 1S3 packing must support this otherwise 1S2 Class 2S2 No conductive dust allowed Vibration IEC 61800 5 1 IEC 60068 2 6 2007 EN 60068 2 6 2008 Environmental testing Part 2 Tests Test Fc Vibration sinusoidal 10 57 Hz max 0 075 mm amplitude 58 150 Hz 1 g Tested in ABB multidrive cabinet ACS880 x07 according to Max 1 mm 0 04 in 5 13 2 Hz max 0 7 g 13 2 100 Hz sinuso...

Page 228: ...e contains raw materials that should be recycled to preserve energy and natural resources The package materials are environmentally compatible and recyclable All metal parts can be recycled The plastic parts can either be recycled or burned under controlled circumstances according to local regulations Most recyclable parts are marked with recycling marks If recycling is not feasible all parts excl...

Page 229: ...vide and continuously ensure a secure connection between the product and Customer network or any other network as the case may be The Customer shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system an...

Page 230: ...ength class 8 8 M10 32 23 6 Strength class 8 8 M12 50 36 9 Strength class 8 8 Screw size Max torque Note N m lbf ft M3 0 5 0 4 Strength class 4 6 8 8 M4 1 0 7 Strength class 4 6 8 8 M5 4 3 0 Strength class 8 8 M6 9 6 6 Strength class 8 8 M8 22 16 2 Strength class 8 8 M10 42 31 0 Strength class 8 8 M12 70 51 6 Strength class 8 8 M16 120 88 5 Strength class 8 8 Screw size Max torque Note N m lbf ft ...

Page 231: ...nits of the ACS880 series are each controlled by a dedicated control unit The BCU is mounted separately from the supply module s and connected to the module s by fiber optic cables The supply module can also feed the 24 V DC power supply for the BCU For more information on the control unit see BCU 02 12 22 control units hardware manual 3AUA0000113605 English In this chapter the name BCU x2 represe...

Page 232: ...tactor breaker open 4 DI4 Auxiliary circuit breaker fault 2 5 DI5 Not in use by default Can be used for eg earth fault monitoring 6 DI6 Reset 2 0 1 fault reset 7 DIIL Not in use by default Can be used for eg emergency stop XDIO Digital input outputs 1 DIO1 Not in use by default 2 DIO2 Not in use by default 3 DIOGND Digital input output ground 4 DIOGND Digital input output ground XD24 Auxiliary vol...

Page 233: ...O2 7 Determines whether DICOM is separated from DIOGND ie common reference for digital inputs floats DICOM DIOGND ON DICOM connected to DIOGND OFF DICOM and DIOGND separate See section Ground isolation diagram on page 238 8 The Safe torque off STO function is only implemented in the inverter units When the control board is used in the rectifier supply or brake unit de energizing IN1 or IN2 of XSTO...

Page 234: ...g input AI1 I current U voltage AI2 Mode selector for analog input AI2 I current U voltage D2D TERM Termination switch for drive to drive link D2D DICOM DIOGND Ground selection Determines whether DICOM is separated from DIOGND ie the common reference for the digital inputs floats 7 segment display Multicharacter indications are displayed as repeated sequences of characters U is indicated briefly b...

Page 235: ...ule not in use in diode supply units X13 Control panel connection X485 Not in use V1T V1R V2T V2R Fiber optic connection to converter modules 1 and 2 VxT transmitter VxR receiver V3T V3R V7T V7R Fiber optic connection to converter modules 3 7 BCU 12 22 only VxT transmitter VxR receiver V8T V8R V12T V12R Fiber optic connection to converter modules 8 12 BCU 22 only VxT transmitter VxR receiver SD CA...

Page 236: ...digital filtering up to 8 ms Digital inputs outputs DIO1 and DIO2 XDIO 1 and XDIO 2 Input output mode selection by parameters DIO1 can be configured as a frequency input 0 16 kHz with hardware filtering of 4 microseconds for 24 V level square wave signal sinusoidal or other wave form cannot be used DIO2 can be configured as a 24 V level square wave frequency output See the firmware manual of the s...

Page 237: ...Note Safe torque off STO functionality is not available in the supply units See Default I O connection diagram of the supply unit on page 232 EMC immunity according to IEC 61326 3 1 Safe torque off output XSTO OUT Connector pitch 5 mm wire size 2 5 mm2 Output for powering XSTO inputs See Default I O connection diagram of the supply unit on page 232 Control panel connection X13 Connector RJ 45 Cabl...

Page 238: ...DIO DIO1 1 DIO2 2 DIOGND 3 DIOGND 4 XDI DI1 1 DI2 2 DI3 3 DI4 4 DI5 5 DI6 6 DIIL 7 XSTO OUT 1 SGND 2 IN1 3 IN2 4 XSTO OUT IN1 5 SGND 6 IN2 7 SGND 8 Ground Common mode voltage between each AI input and AGND is 30 V Ground selector DICOM DIOGND settings DICOM DIOGND ON All digital inputs share a common ground DICOM connected to DIOGND This is the default setting DICOM DIOGND OFF Ground of digital in...

Page 239: ...Dimension drawings 239 12 Dimension drawings Contents of this chapter This chapter shows dimensions of the ACS880 304 A018diode supply modules and related accessories ...

Page 240: ...240 Dimension drawings Dimensions of D7T supply module ...

Page 241: ...Dimension drawings 241 Dimensions of D8T supply module ...

Page 242: ...242 Dimension drawings Dimensions of quick connector for D8T module Dimensions in mm 1 mm 0 0394 in ...

Page 243: ...Dimension drawings 243 Dimensions of the pull out ramp for D8T module Dimensions in mm 1 mm 0 0394 in ...

Page 244: ...244 Dimension drawings Dimensions of BCU control unit ...

Page 245: ...P I control panel with door mounting kit Cutting in the cabinet door 109 mm 223 mm 4 29 in 8 78 in Plate thickness 1 5 2 5 mm 0 059 0 098 in 86 5 3 41 11 0 0 43 36 4 1 43 259 2 10 20 261 8 10 31 123 1 4 85 125 4 92 11 0 43 122 3 4 81 239 8 9 44 ...

Page 246: ...246 Dimension drawings Dimensions of main switch disconnectors Dimensions of OT1250E12 OT1250E12DD IEC www abb com Dimensions in mm 1 mm 0 0394 in ...

Page 247: ...Dimension drawings 247 Dimensions of OT2000E12 IEC www abb com Dimensions in mm 1 mm 0 0394 in OT2000E12 ...

Page 248: ... 414 50 254 50 334 50 414 50 414 50 454 50 594 50 544 50 729 50 in 6 87 10 02 13 17 16 32 10 02 13 17 16 32 16 32 17 89 23 41 21 44 28 72 B mm 80 80 80 80 80 80 140 140 185 185 in 3 15 3 15 3 15 3 15 3 15 3 15 5 51 5 51 7 28 7 28 A1 mm 134 214 294 374 214 294 374 374 414 554 504 689 in 5 28 8 43 11 57 14 72 8 43 11 57 14 72 14 72 16 30 21 81 19 84 27 13 B1 mm 164 244 324 404 244 324 404 404 444 58...

Page 249: ...sconnector auxiliary contacts Dimensions of switch disconnector handle OA1G10 0A3G01 2 0 75 2 5 mm2 2 18 14 AWG 0 8 N m 7 lb in Pozidrive M3 5 Form 2 69 4 54 71 80 L ø OHB150J12P Handle type Length L mm OHB150J12P 300 OHB200J12P 400 1 mm 0 0394 in ...

Page 250: ...ions of 170M6411 170M6412 170M6413 170M6414 170M6415 170M6416 170M6417 170M6419 170M6411 170M6412 170M6413 170M6414 170M6415 170M6416 170M6417 170M6419 www cooperindustries com Size A B D E F G H 3 51 53 92 76 M12 10 ø30 1 mm 0 0394 in A B D E E H G F H ...

Page 251: ...Dimension drawings 251 Dimensions of 170M7062 170M7063 170M7064 170M7062 170M7063 170M7064 www cooperindustries com Size F G 4B M10 33 1 mm 0 0394 in Indicator ...

Page 252: ...ntactors Dimensions of AF1250 30 22 70 and AF2050 30 22 70 50 27 72 242 72 72 210 O13 48 5 8 249 263 313 344 O7 438 80 104 392 312 340 136 136 3 244 136 47 10 9 40 40 17 AF1250 30 22 70 www abb com Dimensions in mm 1 mm 0 0394 in AF2050 30 22 70 ...

Page 253: ...Dimension drawings 253 Dimensions of AF1650 30 22 70 438 80 104 392 312 340 136 136 3 244 136 47 10 9 www abb com Dimensions in mm 1 mm 0 0394 in ...

Page 254: ... M10 63 Max 40 Y Y 1SDC200213F0001 4 POLES 3 POLES 4 POLES 3 POLES E3S3200 www abb com Dimensions in mm 1 mm 0 0394 in 1 Inside edge of compartment door 2 Segregation when provided 3 M10 mounting holes for circuit breaker use M10 screws 4 1 M12 screw for earthing included in the supply A B C D E F G 503 404 202 202 26 114 17 5 1 mm 0 0394 in ...

Page 255: ...Dimension drawings 255 Miscellaneous components CRBB 4 400 188 cooling fan 218 Dimensions in mm 1 mm 0 0394 in ...

Page 256: ...256 Dimension drawings RFI filter and related accessories RFI filter Dimensions in mm 1 mm 0 0394 in ...

Page 257: ...Dimension drawings 257 Oval toroid kit ...

Page 258: ...258 Dimension drawings Oval toroid ...

Page 259: ...Dimension drawings 259 Dimensions of CVAR board UL CSA Dimensions in mm 1 mm 0 0394 in ...

Page 260: ...260 Dimension drawings ...

Page 261: ...ction ACS880 304 4560A 3 A018 C183 5 D8T 6 pulse connection ACS880 304 0910A 3 A004 A018 C188 2 D7T 12 pulse connection Note These diagrams do not necessarily match the installation specific circuit diagrams of a tailor made cabinet installed unit The purpose of these diagrams is to help in understanding the internal connections and operation of the cabinet installed drive with a diode supply unit...

Page 262: ...llations only A51 BCU control unit A58 DPMP 01 door mounting kit for control panel A59 ACS AP I control panel A61 Emergency stop safety relay A62 Emergency stop extension safety relay F1 x Main AC fuses for protecting the input cables main contactor F3 x AC fuses for protecting the modules G24 Incoming cubicle fan for cooling the AC fuses Q1 1 Main switch disconnector Q2 1 Main contactor not oblig...

Page 263: ...anel F3 x AC fuses for protecting the modules G24 1 Incoming cubicle fan for cooling the AC fuses Q1 1 Main breaker air circuit breaker Q21 Auxiliary voltage switch with fuses S21 Operating switch T1 x Frame D8T diode supply module s T21 Auxiliary voltage transformer Designation Component A1 1 CVAR board for UL CSA installations only A51 BCU control unit A58 DPMP 01 door mounting kit for control p...

Page 264: ...with one component main circuit breaker Q1 1 2 D7T 12 pulse has the main AC fuses F1 x for protecting modules therefore there are no AC fuses F3 x in module cabinet The 2 D8T 6 pulse modules have optional 400 V AC 3 phase DOL fans while the D7T modules have optional 230 V AC 1 phase DOL fans The diagrams of 5 D8T 6 pulse describe modules with standard speed controlled fans D8T 6 pulse modules can ...

Page 265: ...14 050 11D Q26 2 020 10D X22 3 020 6E BK BK BN BU WH WH GNYE 1 M BK G24 PE TOP1 TOP2 L N FAN UNIT W2E200 HH38 06 2PE 4PE RPE RV RU RW U U U U A1 1 U1 PE W2 V2 U2 W1 V1 VARISTOR BOARD CVAR 01C CVAR board A1 1 needed only in UL CSA installations F6 1 1 2 TP2X 9 5G XDI 1 050 10E Q1U1 1 Q1V1 1 Q1W1 1 12 14 11 050 12B 1PE1 3PE 01 1 01 F111 1 1 2 F111 2 1 2 F111 3 1 2 F112 1 3 5 6 4 2 I I I I F22 1 2 F2...

Page 266: ...U1 V1 W1 DC DC See module circuit diagrams DCP 1 DCM 1 T1 1 X50 1 BDPS L BDPS N HEAT L HEAT N 1 2 3 4 5 6 7 8 9 X53 1 1 2 3 4 F24 2 020 10C X22 10 2 020 6G T1 2 X50 2 FAN V FAN U FAN W BDPS L BDPS N HEAT L HEAT N 1 2 3 4 5 6 7 8 9 X53 2 1 2 3 4 A51 V1R 050 6K A51 V1T A51 V2R 050 6K A51 V2T V20 V40 V30 V10 V20 V40 V30 V10 FAN V FAN U FAN W FAN BOX DC FAN AC FAN X54 X55 V60 V50 V60 V50 FAN BOX DC FA...

Page 267: ... 5 4 7 6 9 8 10 X22 3 001 14F X22 PE1 20PE 1PE X22 16 1 1H X22 6 2 050 3B X22 7 1 3J T21 22 001 4K F22 2 001 4K X22 7 2 060 1B X21 4 050 3C X21 1 3AXD10000285426 020 050 020 DWG 2xD8T 6 pulse Emergency stop Q963 ACS880 304 1820A 3 A018 C183 C188 Aux voltage distribution Circuit Diagram EN Vanin Oleg 11 11 2015 Asikainen Mika 11 11 2015 01 2 01 1 2 001 12A 3 4 001 12B 5 6 001 12B 13 14 050 11D 21 2...

Page 268: ...y default not in use 0 4 20mA DIO1 NOT SPECIFIED_01 DIO2 By default not in use 0 4 20mA DIO2 NOT SPECIFIED__01 DI1 TEMP FAULT_01 DI2 RUN ENABLE_01 DI3 MCB FEEDBACK_01 DI4 CIRCUIT BRK FAULT_01 DI5 EARTH FAULT_01 DI6 RESET_01 DIIL EM STOP_01 AO1 0 4 20mA AO1 NOT SPECIFIED_01 AO2 0 4 20mA AO2 NOT SPECIFIED_01 AI1 0 2 10V AI1 NOT SPECIFIED_01 AI2 By default not in use 0 4 20mA AI2 NOT SPECIFIED_01 RO1...

Page 269: ...60 3 4 01 1 01 A61 41 42 3E A62 Y1 Y2 12E EMERGENCY STOP OPERATED DRIVE SECTION K1 POWER K2 24V A61 21 22 6F S61 11 12 6F 1 0 S61 21 22 4C 11 12 3C S1 S2 CROSS FAULT DETECTION WITHOUT WITH START MODE AUTOMATIC MANUAL RD44946 1410 A61 33 34 3E XD24VDC 1 050 10E XD24VDC 2 050 13E A62 43 44 12E 13 14 GR RD STATUS GR RD STATUS F61 ON UP GND OUT2 OUT1 24VDC ON DOWN MICO 2 6 AUXILIARY CIRCUIT SWITCH SET...

Page 270: ...AGE DISTRIBUTION SUPPLY 12 14 11 050 12C I F22 1 2 F22 2 020 2A F6 3 1 2 F6 2 1 2 F6 1 1 2 TEMP CONTROL 1PE1 2PE T21X1 8 7 6 5 4 3 2 1 5 T21X2 1 4 2 3 10 9 6 380V 480V 460V 500V 400V 415V 440V 1 6 5 3 4 2 7 TP2 TP1 U1 T21 115V N N 230V 115V 230V T21 22 020 2E XD24 1 050 9E TP2X 9 11E TP2X 9 7G 01 1 01 X22 49 38 XDI 1 050 10E 3AXD10000285688 001 002 001 DWG 5xD8T 6 pulse ACS880 304 4560A 3 A018 C18...

Page 271: ... FAN AC FAN X54 X55 FAN BOX DC FAN AC FAN X54 X55 T1 4 BDPS L BDPS N HEAT L HEAT N 1 2 3 4 5 6 7 8 9 1 2 3 4 T1 5 FAN V FAN U FAN W BDPS L BDPS N HEAT L HEAT N 1 2 3 4 5 6 7 8 9 1 2 3 4 V20 V40 V30 V10 V20 V40 V30 V10 FAN V FAN U FAN W FAN BOX DC FAN AC FAN X54 X55 V60 V50 V60 V50 FAN BOX DC FAN AC FAN X54 X55 A51 V4R 050 7K A51 V4T A51 V5R 050 7K A51 V5T DSU MODULE DSU MODULE DSU MODULE 1L11 001 ...

Page 272: ... 5E F24 1 2 I 12 14 11 050 12D X22 21 2 030 1C Q26 1 2 050 4B F29 1 2 I 12 14 11 X22 15 1 6C X22 7 1 5F X22 15 1 1H BDPS INTERNAL POWER SUPPLY POWER 24V X22 5 2 030 1K X22 6 2 050 3B X22 5 1 002 1H X22 7 1 3J 3AXD10000285688 020 030 020 DWG 5xD8T 6 pulse ACS880 304 4560A 3 A018 C183 Aux Voltage Distribution Circuit Diagram EN Vanin Oleg 11 11 2015 Asikainen Mika 11 11 2015 ABB Drives EXTERNAL SUPP...

Page 273: ...2 001 9A 3 4 5 6 11 12 13 14 050 11C 21 22 33 34 41 42 43 44 51 52 53 54 104 101 5H 112 111 124 121 134 131 142 141 96 98 95 ACB1 YC 050 5B RD8112 ACB1 YO 050 5B UNDERVOLTAGE RELEASE AIR CIRCUIT BREAKER CONTROL X22 22 1 020 11B T30 1 L FE N 230VAC 24VDC 1FE 3AXD10000285688 030 050 030 DWG 5xD8T 6 pulse ACS880 304 4560A 3 A018 C183 Air circuit breaker control Circuit Diagram EN Vanin Oleg 11 11 201...

Page 274: ...MP FAULT_01 DI2 RUN ENABLE_01 DI3 MCB FEEDBACK_01 DI4 CIRCUIT BRK FAULT_01 DI5 EARTH FAULT_01 DI6 RESET_01 DIIL EM STOP_01 AO1 0 4 20mA AO1 NOT SPECIFIED_01 AO2 0 4 20mA AO2 NOT SPECIFIED_01 AI1 0 2 10V AI1 NOT SPECIFIED_01 AI2 By default not in use 0 4 20mA AI2 NOT SPECIFIED_01 RO1 energized running 2 A 250 V AC 30 V DC RUNNING RO2 energized indicates no fault 2 A 250 V AC 30 V DC FAULT 1 RO3 ene...

Page 275: ...ROL F1 4 1 2 F1 5 1 2 F1 6 1 2 F6 2 1 2 F6 1 9D XDI 1 050 10E 1PE1 2PE T21X1 8 7 6 5 4 3 2 1 5 T21X2 1 4 2 3 10 9 6 380V 480V 460V 500V 400V 415V 440V 1 6 5 3 4 2 7 TP2 TP1 U1 T21 115V N N 230V 115V 230V T21 22 020 2E XD24 1 050 9E TP2X 9 8D TP2X 9 5D 01 1 01 X22 49 38 F6 1 8K 3AXD10000285689 001 002 001 DWG 2xD7T 12 pulse ACS880 304 0910A 3 A004 A018 C188 Main supply Circuit Diagram EN Vanin Oleg...

Page 276: ...t diagrams T1 2 BDPS L BDPS N A51 V2R 050 6K A51 V2T V20 V40 V30 V10 V60 V50 FAN BOX DC FAN AC FAN X54 X55 DSU MODULE 2L11 001 16G 2L21 2L31 DCP 1 DCM 1 V1 V2 GND 24VDC 24 VDC GND FE GND 24VDC 24 VDC GND FE 1 2 3 4 5 6 7 8 9 1 2 3 4 5 1 2 3 4 5 6 7 8 9 1 2 3 4 5 X50 1 X53 1 X50 2 X53 2 3AXD10000285689 002 020 002 DWG 2xD7T 12 pulse ACS880 304 0910A 3 A004 A018 C188 Main line module connections Cir...

Page 277: ...AL POWER SUPPLY POWER 24V X22 6 2 050 3A X22 5 1 002 2G X22 7 1 3J X22 30 31 32 33 1 2 001 11G 3 4 001 11A 5 6 001 11H 13 14 050 11B 21 22 31 32 43 44 ON OFF N COM PLC PLC A B S1 Q2 1 Q26 13 14 050 4A 01 2 01 1 2 001 11B 3 4 001 11H 5 6 001 11B 13 14 050 11C 21 22 31 32 43 44 ON OFF N COM PLC PLC A B S1 Q2 2 Q26 43 44 050 4A F23 2 1 2 I 12 14 11 050 12C F23 1 1 2 I 12 14 11 050 12B X22 35 36 37 X2...

Page 278: ...TEMP FAULT_01 DI2 RUN ENABLE_01 DI3 MCB FEEDBACK_01 DI4 CIRCUIT BRK FAULT_01 DI5 EARTH FAULT_01 DI6 RESET_01 DIIL EM STOP_01 AO1 0 4 20mA AO1 NOT SPECIFIED_01 AO2 0 4 20mA AO2 NOT SPECIFIED_01 AI1 0 2 10V AI1 NOT SPECIFIED_01 AI2 By default not in use 0 4 20mA AI2 NOT SPECIFIED_01 RO1 energized running 2 A 250 V AC 30 V DC RUNNING RO2 energized indicates no fault 2 A 250 V AC 30 V DC FAULT 1 RO3 e...

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