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ABB ACS880-204LC Hardware Manual Download Page 113

Installing optional modules

WARNING!

Obey the safety instructions of the drive. If you ignore them, injury or death,
or damage to the equipment can occur.

Note:

Pay attention to the free space required by the cabling or terminals coming to the optional
modules.

1.

Repeat the steps described in section

Electrical safety precautions (page 100)

2.

Ensure by measuring that the I/O terminals of the control unit (especially the relay output
terminals) are safe.

3.

Insert the module into a free option module slot on the control unit.

4.

Fasten the module. For instructions, see the documentation of the optional module.

5.

Connect the necessary wiring to the module following the instructions given in the
documentation of the module.

6.

Tighten the grounding screw to a torque of 0.8 N·m.

Note:

The screw tightens the connections and grounds the module. It is essential for fulfilling
the EMC requirements and for proper operation of the module.

Installing and using CIO-01 I/O module

See

CIO-01 I/O module for distributed I/O bus control user’s manual

(3AXD50000126880

[English]).

Electrical installation 113

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Summary of Contents for ACS880-204LC

Page 1: ... ABB INDUSTRIAL DRIVES ACS880 204LC IGBT supply modules Hardware manual ...

Page 2: ......

Page 3: ...ACS880 204LC IGBT supply modules Hardware manual Table of contents 5 Electrical installation 7 Start up 2019 ABB Oy All Rights Reserved 3AXD50000284436 Rev A EN EFFECTIVE 2019 06 30 ...

Page 4: ......

Page 5: ... supply module hardware 22 Frame R8i hardware 22 Module layout 23 Coolant connectors 23 Connectors X50 X59 24 Fiber optic connectors 25 Control interfaces 25 BCU control unit of frame R8i and multiples 26 Overview of the control connections of the BCU control unit 27 Supply unit control devices 27 Main disconnecting device 27 Auxiliary voltage switch 27 Operating switch 27 Emergency stop and emerg...

Page 6: ...mechanics and cooling components installation 48 Stage 8A BLCL 15LC 7 LCL capacitor support fan support mechanics and fan installation 49 Stage 8B BLCL 24LC 7 LCL capacitor support fan support mechanics and fan installation 50 Stage 9 Installation of LCL shroud kit 51 BLCL 25LC 7 in a 600 mm wide Rittal VX25 enclosure 51 Installation stages 52 Overview of kits 53 Stage 1 Installation of common par...

Page 7: ...0 mm wide Rittal VX25 enclosure 86 Layout drawing 87 Pipe routing example 88 Installation stages 89 Overview of kits 90 Stage 1 Installation of common parts 91 Stage 2 Side plate module mounting mechanics and quick connectors 92 Stage 3 Flat PLS support kit for AC and common AC connection busbars 93 Stage 4 Fan heat exchanger and cooling components 94 Stage 5A Installation of DC busbars 95 Stage 5...

Page 8: ...itch disconnector 8 Maintenance 121 Contents of this chapter 121 Maintenance intervals 123 Maintenance timers and counters 123 Cooling system 123 Cabinet 123 Cleaning the interior of the cabinet 124 Power connections 124 Retightening the power connections 124 Cooling fans 124 Replacing the cooling fan of the IGBT supply module frame R8i 126 Replacing the cooling fan of the LCL filter 127 IGBT supp...

Page 9: ...stallation kits 157 LCL ISU connection kits 157 AC busbars 158 Quick connector 158 DC side components 158 DC bus installation parts for Rittal VX25 enclosures 159 DC connection parts 1 of 2 for Rittal VX25 enclosures 160 DC fuses 161 DC switch disconnector kits for unit charging 162 DC charging kits for unit charging for units with DC switch disconnector 162 Charging resistors or unit charging for...

Page 10: ...s 178 Pressure limits 178 Coolant flow rate limits 178 Cooling circuit materials 11 Technical data 181 Contents of this chapter 182 Ratings 182 Definitions 183 Derating 183 Ambient temperature derating 183 Altitude derating 183 Type equivalence table 184 Fuses 184 LCL filters 184 Kit contents 185 Technical data 185 Charging kit contents 185 Dimensions and weights 185 Free space requirements 185 Al...

Page 11: ...off XSTO XSTO OUT 202 FSO xx safety functions module connection X12 202 SDHC memory card slot 203 Connector data 205 BCU x2 ground isolation diagram 13 Dimension drawings 207 Contents of this chapter 208 Frame R8i module 209 Quick connector 210 LCL filter components 210 Grid side choke BLCL 15LC 7 and BLCL 24LC 7 211 Grid side choke BLCL 25LC 7 212 Converter side choke BLCL 15LC 7 and BLCL 24LC 7 ...

Page 12: ... of example circuit diagrams 221 ACS880 204LC IGBT supply unit 2 R8i 3AXD10000695767 222 ACS880 204LC IGBT supply unit 4 R8i 3AXD10000695768 223 Frame 2 R8i 247 Frame 4 R8i Further information 12 Table of contents ...

Page 13: ... Read the software function specific warnings and notes before changing the default settings of a function For each function the warnings and notes are given in the section describing the related user adjustable parameters Read the task specific safety instructions before starting the task See the section describing the task Target audience This manual is intended for people who plan the installat...

Page 14: ...power supply board in frame R8i modules BDPS I O module for controlling cabinet fans CIO Circuit board in which the control program runs Control board Control board built in a housing often rail mountable Control unit One section of a cabinet installed drive A cubicle is typically behind a door of its own Cubicle DC circuit between rectifier and inverter DC link Distributed drives communication sy...

Page 15: ...option N8053 supplement 3AXD50000164745 Optimal grid control of ACS880 IGBT supply control program supplement 3AXD50000045157 ACS880 304LC A019 diode supply modules hardware manual 3AUA0000103295 ACS880 diode supply control program firmware manual Inverter module manuals and guides 3AXD50000045610 ACS880 104LC inverter modules hardware manual 3AUA0000085967 ACS880 primary control program firmware ...

Page 16: ...16 ...

Page 17: ...he motors There can be one inverter unit only single drives or several inverter units multidrives connected to the intermediate circuit The LCL filter is an essential part of the IGBT supply unit The supply module does not work without the filter It suppresses the AC voltage distortion and current harmonics The high AC inductance smooths the line voltage waveform distorted by the high frequency sw...

Page 18: ...scharged capacitors cannot be directly connected to the full supply voltage The charging current must be limited until the capacitors are charged and ready for normal use The control program has a function for controlling the charging circuit For further information see the firmware manual ACS880 204LC contains two charging circuits AC DC charging circuit charges the cabinet line up and DC DC char...

Page 19: ...upply unit DC fuses 5 DC bus 6 Inverter DC fuses with or without DC switch disconnector 7 Inverter units in the example one of the two units consists of two inverter modules connected in parallel 8 DC fuses for optional brake chopper 9 Optional brake chopper 10 Motor s 11 Cooling system See chapter Internal cooling circuit page 171 Operation principle and hardware description 19 ...

Page 20: ...onents see the chapter Ordering information Frame 1 R8i The following figure shows a connection example of a supply unit with one frame R8i module AC supply 1 Incoming cubicle A Main circuit breaker 2 AC DC charging kit line up charging 3 DC switch disconnector for line up charging 4 LCL filter cubicle B AC fuses 5 LCL filter kit 6 IGBT supply module cubicle C DC DC charging kit 7 DC link 8 DC swi...

Page 21: ...ain circuit breaker 2 AC DC charging kit line up charging 3 DC switch disconnector for line up charging 4 LCL filter cubicles B1 B2 AC fuses 5 LCL filter kit 6 IGBT supply module cubicle C DC DC charging kit 7 DC link 8 DC switch disconnector 9 DC fuse 10 Common mode filter 11 IGBT supply module frame R8i 12 Operation principle and hardware description 21 ...

Page 22: ...onnector AC connection the counterpart fastened to the cabinet behind the module 6 Terminal block X50 auxiliary power input for internal boards 7 Terminal block X51 and X52 Safe torque off in inverter modules only 8 Terminal block X53 24 V DC power output 9 Auxiliary voltage selector 115 or 230 V 10 Unpainted fastening hole The grounding point PE between module frame and cabinet frame 11 22 Operat...

Page 23: ...lly be fed to terminal block X50 to power the BDPS even when the DC link is not live The selection between 115 V and 230 V is made with selector plug X59 The setting can be changed by removing the two screws turning the plug 180 degrees and reinstalling the screws Note The Safe torque off STO safety function is only implemented in inverter units Therefore the STO function can not be used in supply...

Page 24: ...STO IN X52 24V GND 24V GND FE Not in use STO OUT X51 24V GND 24V GND FE Auxiliary voltage 230 V AC Auxiliary voltage 115 V AC Fiber optic connectors Description Name Charging controller connection Must be connected by the installer BSFC Control unit connection Must be connected by the installer BCU BSFC V50 V60 BCU V10 V20 For LCL filter hardware see chapter Cabinet construction page 33 24 Operati...

Page 25: ...e s The control unit is connected to each module by a fiber optic link The control unit can be powered from the module terminal block X53 from an external 24 V DC supply or both for redundancy The control unit contains the basic I Os and slots for optional I O modules Other equipment is primarily installed on separate mounting plates Operation principle and hardware description 25 ...

Page 26: ... panel 7 Analog and digital I O extension modules and fieldbus communication modules can be inserted into slots 1 2 and 3 1 2 3 Fiber optic links to power modules inverter supply brake or converter 8 Memory unit 4 Ethernet port Not in use 9 Slot 4 for RDCO 0x 5 Safety option interface Only in use for the invert er units 10 Terminal blocks 6 26 Operation principle and hardware description ...

Page 27: ...ncy stop and emergency stop reset buttons The cabinet can be equipped with an emergency stop button and an emergency stop reset button Pressing the emergency stop button activates the emergency stop function of the supply unit The button locks to open position automatically You must release the button before you can return to the normal operation Before the restart you also need to reset the emerg...

Page 28: ...or and charging circuit The DC switch disconnector controls only the supply modules within that particular cubicle Charging switch for unit charging Before closing the DC switch disconnector Q11 the user closes the charging switch for DC DC unit charging Q10 After the precharging completes the DC switch disconnector Q11 can be closed and the charging switch Q10 opened Note The charging switch Q10 ...

Page 29: ...odule has a type designation label attached to it The type designation stated on the label contains information on the specifications and configuration of the unit Quote the complete type designation and serial number when contacting technical support on the subject of individual IGBT supply module Example label is shown below 1 3 2 4 5 6 7 8 Description No Type designation 1 Frame size 2 Cooling ...

Page 30: ...204LC 0400A 7 as an example and the plus codes of the IGBT supply module DESCRIPTION CODE Basic codes Product series ACS880 Construction liquid cooled IGBT supply module 104LC Size Refer to section Ratings page 182 0400A Voltage range Input voltage range 525 690 V This is indicated in type designation label as typical input voltage levels 3 525 600 690 V AC 7 Plus codes For the plus codes see chap...

Page 31: ...The modules are delivered on a wooden base boxed in corrugated cardboard The cardboard box is tied to the base with PET bands 1 Cut off the bands 2 Lift off the cardboard box 3 Remove any filling material 4 Cut open the plastic wrapping of the module 5 Lift off the module 6 Check that there are no signs of damage Dispose of or recycle the packaging according to the local regulations If you need to...

Page 32: ...32 ...

Page 33: ... the drive may experience problems that the warranty does not cover Switching disconnecting and protecting solution To arrange the switching disconnection and protection of the ACS880 204LC module you can use the following solutions depending on the frame size Frame R8i The switching disconnecting and protecting equipment can be placed outside the drive cabinet in the following way 1 The AC supply...

Page 34: ... switch with 110 C 230 F temperature limit for the AC fuses and thermal switch with 70 C 158 F temperature limit for the LCL filter capacitors Make sure that components located in other cubicles are properly cooled Wire the switches to a digital input DI of the supply control unit 1 OK 0 overtemperature In case of overtemperature the switch opens and trips the supply unit on a fault You can adjust...

Page 35: ...r in which the installation into the cabinet should be performed code of the step by step instructions equipment kit code kit ordering code You can find the kit specific assembly drawings step by step instructions and kit information on the Internet Go to https sites apps abb com sites lvacdrivesengineeringsupport content If needed contact your local ABB representative The example includes also ca...

Page 36: ... Grid side choke behind the capacitors 3 Capacitors amount varies depending on the LCL filter size 4 Connection to capacitors by cables 5 Converter side choke behind the capacitors 6 AC connection to IGBT supply unit Rittal Flat PLS 7 Outlet manifold with stop and drain valves 8 Inlet manifold with stop and drain valves 9 Cooling fan and heat exchanger 10 1 2 3 4 4 5 6 7 8 9 10 36 Cabinet construc...

Page 37: ...ith stop and drain valves 4 Coolant out 5 1 2 3 4 5 Thicker pipe is of type 16 13 and thinner pipe of type 8 6 Pipe routing example BLCL 24LC 7 and BLCL 25LC 7 Description No Coolant in 1 Inlet manifold with stop and drain valves 2 Heat exchanger 3 Outlet manifold with stop and drain valves 4 Coolant out 5 1 2 3 4 5 Cabinet construction 37 ...

Page 38: ... connection 5 3AXD50000426690 L 6 8 101 VX 3AXD50000431717 3AXD50000237418 L 6 8 106 3AXD50000247097 LCL choke and LCL choke busbar installation 6 3AXD50000237517 L 6 8 311 3AXD50000249893 BLCL 15LC 7 chokes or BLCL 24LC 7 chokes 3AXD50000479771 3AXD50000479788 BLCL 15LC 7 L 468 8 444 BLCL 24LC 7 L 468 8 445 3AXD50000479498 3AXD50000479634 Heat exchanger heat exchanger mechanics and cooling compon...

Page 39: ...Overview of kits Cabinet construction 39 ...

Page 40: ...Stage 1 Installation of common parts 40 Cabinet construction ...

Page 41: ...Stage 2 Installation of LCL side plates and common AC bus Cabinet construction 41 ...

Page 42: ...Stage 3 Installation of brackets for Flat PLS holder 42 Cabinet construction ...

Page 43: ...Stage 4A BLCL 15LC 7 AC connection and fuse busbars installation Cabinet construction 43 ...

Page 44: ...Stage 4B BLCL 24LC 7 AC connection and fuse busbars installation 44 Cabinet construction ...

Page 45: ...Stage 5 Installation of LCL choke mounting mechanics and LCL ISU connection Cabinet construction 45 ...

Page 46: ...Stage 6 LCL choke and LCL choke busbar installation 46 Cabinet construction ...

Page 47: ...Stage 7 Heat exchanger heat exchanger mechanics and cooling components installation Cabinet construction 47 ...

Page 48: ...Stage 8A BLCL 15LC 7 LCL capacitor support fan support mechanics and fan installation 48 Cabinet construction ...

Page 49: ...Stage 8B BLCL 24LC 7 LCL capacitor support fan support mechanics and fan installation Cabinet construction 49 ...

Page 50: ...Stage 9 Installation of LCL shroud kit 50 Cabinet construction ...

Page 51: ...00426683 L 6 8 105 VX 3AXD50000431724 3AXD50000426201 L 6 8 307 VX 3AXD50000431816 LCL choke mounting mechanics and LCL ISU connection 5 3AXD50000426706 L 6 8 102 VX 3AXD50000431502 3AXD50000237425 L 6 8 107 3AXD50000247080 LCL choke and LCL choke busbar installation 6 BLCL 25LC 7 chokes 3AXD50000479788 L 468 8 445 3AXD50000479634 Heat exchanger heat exchanger mechanics and cooling components inst...

Page 52: ...Overview of kits 52 Cabinet construction ...

Page 53: ...Stage 1 Installation of common parts Cabinet construction 53 ...

Page 54: ...Stage 2 Installation of LCL side plates and common AC bus 54 Cabinet construction ...

Page 55: ...Stage 3 Installation of brackets for Flat PLS holder Cabinet construction 55 ...

Page 56: ...Stage 4 AC connection and fuse busbars installation 56 Cabinet construction ...

Page 57: ...Stage 5 Installation of LCL choke mounting mechanics and LCL ISU connection Cabinet construction 57 ...

Page 58: ...Stage 6 LCL choke and LCL choke busbar installation 58 Cabinet construction ...

Page 59: ...Stage 7 Heat exchanger heat exchanger mechanics and cooling components installation Cabinet construction 59 ...

Page 60: ...Stage 8 LCL capacitor support fan support mechanics and fan installation 60 Cabinet construction ...

Page 61: ...Stage 9 Installation of LCL shroud kit Cabinet construction 61 ...

Page 62: ...tion No Common DC busbars Rittal Flat PLS 1 DC fuses and optional DC switch 2 Common mode filter 3 IGBT supply module 4 Heat exchanger 5 Cooling fan 6 AC connection to LCL filter Rittal Flat PLS 7 Inlet and outlet manifold with valves 8 1 2 3 4 5 6 7 8 8 62 Cabinet construction ...

Page 63: ... example Description No Coolant in 1 Inlet manifold with stop and drain valves 2 Heat exchanger 3 IGBT supply module 4 Outlet manifold with stop and drain valves 5 Coolant out 6 2 6 3 4 5 1 Cabinet construction 63 ...

Page 64: ...nection busbars 3 3AXD50000371037 L 468 8 121 VX 3AXD50000352791 3AXD50000043886 3AXD50000045414 Fan heat exchanger and cooling components 4 3AXD50000041265 L 468 8 440 3AXD50000044084 L 468 8 441 3AXD50000048217 3AXD50000360604 L 4 8 201 VX 3AXD50000332861 DC busbars 5A 3AXD50000361021 L 4 8 251 VX 3AXD50000332885 3AXD50000041264 L 468 8 230 3AXD50000041311 3AXD50000361038 L 4 8 254 VX 3AXD500003...

Page 65: ...Overview of kits Cabinet construction 65 ...

Page 66: ...Stage 1 Installation of common parts 66 Cabinet construction ...

Page 67: ...Stage 2 Side plate module mounting mechanics and quick connectors Cabinet construction 67 ...

Page 68: ...Stage 3 Flat PLS support kit for AC and common AC connection busbars 68 Cabinet construction ...

Page 69: ...Stage 4 Fan heat exchanger and cooling components Cabinet construction 69 ...

Page 70: ...Stage 5A Installation of DC busbars 70 Cabinet construction ...

Page 71: ...Stage 5B Installation of DC switch DC connection and common mode filter busbar kits Cabinet construction 71 ...

Page 72: ...Stage 6 Module installation 72 Cabinet construction ...

Page 73: ...Stage 7 Installation of shrouding Cabinet construction 73 ...

Page 74: ...tion No Common DC busbars Rittal Flat PLS 1 DC fuses and optional DC switch 2 Common mode filter 3 IGBT supply module 4 Heat exchanger 5 Cooling fan 6 AC connection to LCL filter Rittal Flat PLS 7 Inlet and outlet manifold with valves 8 1 2 3 4 5 6 7 8 8 4 74 Cabinet construction ...

Page 75: ... example Description No Coolant in 1 Inlet manifold with stop and drain valves 2 Heat exchanger 3 IGBT supply module 4 Outlet manifold with stop and drain valves 5 Coolant out 6 2 3 5 4 6 1 Cabinet construction 75 ...

Page 76: ...nection busbars 3 3AXD50000371037 L 468 8 121 VX 3AXD50000352791 3AXD50000043886 3AXD50000045414 Fan heat exchanger and cooling components 4 3AXD50000041265 L 468 8 440 3AXD50000044182 L 468 8 442 3AXD50000048258 3AXD50000361106 L 6 8 202 VX 3AXD50000332229 DC busbars 5A 3AXD50000361229 L 6 8 252 VX 3AXD50000332106 3AXD50000041264 L 468 8 230 3AXD50000041311 3AXD50000361243 L 6 8 255 VX 3AXD500003...

Page 77: ...Overview of kits Cabinet construction 77 ...

Page 78: ...Stage 1 Installation of common parts 78 Cabinet construction ...

Page 79: ...Stage 2 Side plate module mounting mechanics and quick connectors Cabinet construction 79 ...

Page 80: ...Stage 3 Flat PLS support kit for AC and common AC connection busbars 80 Cabinet construction ...

Page 81: ...Stage 4 Fan heat exchanger and cooling components Cabinet construction 81 ...

Page 82: ...Stage 5A Installation of DC busbars 82 Cabinet construction ...

Page 83: ...Stage 5B Installation of DC switch DC connection and common mode filter busbar kits Cabinet construction 83 ...

Page 84: ...Stage 6 Module installation 84 Cabinet construction ...

Page 85: ...Stage 7 Installation of shrouding Cabinet construction 85 ...

Page 86: ...tion No Common DC busbars Rittal Flat PLS 1 DC fuses and optional DC switch 2 Common mode filter 3 IGBT supply module 4 Heat exchanger 5 Cooling fan 6 AC connection to LCL filter Rittal Flat PLS 7 Inlet and outlet manifold with valves 8 1 2 3 4 5 6 7 8 8 4 4 86 Cabinet construction ...

Page 87: ... example Description No Coolant in 1 Inlet manifold with stop and drain valves 2 Heat exchanger 3 IGBT supply module 4 Outlet manifold with stop and drain valves 5 Coolant out 6 2 3 5 4 6 1 Cabinet construction 87 ...

Page 88: ...nnection busbars 3 3AXD50000371037 L 468 8 121 VX 3AXD50000352791 3AXD50000043886 3AXD50000045414 Fan heat exchanger and cooling components 4 3AXD50000041265 L 468 8 440 3AXD50000048136 L 468 8 443 3AXD50000048283 3AXD50000361281 L 8 8 203 VX 3AXD50000331567 DC busbars 5A 3AXD50000361298 L 8 8 253 VX 3AXD50000331765 3AXD50000041264 L 468 8 230 3AXD50000041311 3AXD50000361304 L 8 8 256 VX 3AXD50000...

Page 89: ...Overview of kits Cabinet construction 89 ...

Page 90: ...Stage 1 Installation of common parts 90 Cabinet construction ...

Page 91: ...Stage 2 Side plate module mounting mechanics and quick connectors Cabinet construction 91 ...

Page 92: ...Stage 3 Flat PLS support kit for AC and common AC connection busbars 92 Cabinet construction ...

Page 93: ...Stage 4 Fan heat exchanger and cooling components Cabinet construction 93 ...

Page 94: ...Stage 5A Installation of DC busbars 94 Cabinet construction ...

Page 95: ...Stage 5B Installation of DC switch DC connection and common mode filter busbar kits Cabinet construction 95 ...

Page 96: ...Stage 6 Module installation 96 Cabinet construction ...

Page 97: ...Stage 7 Installation of shrouding Cabinet construction 97 ...

Page 98: ...98 ...

Page 99: ...ly qualified electricians are allowed to do the work described in this chapter Read the complete safety instructions before you install commission use or service the drive The complete safety instructions are given in Safety instructions for ACS880 liquid cooled multidrive cabinets and modules 3AXD50000048633 English Note The installation must always be designed and made according to applicable lo...

Page 100: ...le disconnecting devices that isolate the drive from dangerous voltage sources In the liquid cooling unit if present open the motor protective circuit breaker s of the cooling pumps If you have a permanent magnet motor connected to the drive disconnect the motor from the drive with a safety switch or by other means Make sure that re connection is not possible Lock out and tag out Disconnect any da...

Page 101: ...ontrol voltage switch Q21 charging circuit disconnector Q4 or others Make sure that reconnection is not possible Lock the disconnectors to open position and attach a warning notice to them Disconnect any external power sources from the control circuits before you do work on the control cables After you disconnect the drive always wait for 5 minutes to let the intermediate circuit capacitors discha...

Page 102: ...parts in the work location against contact 4 Take special precautions when close to bare conductors 5 Measure that the installation is de energized Use a multimeter with an impedance of at least 1 Mohm Make sure that the voltage between the drive input power terminals and the grounding PE busbar is close to 0 V 6 Install temporary grounding as required by the local regulations Connect the DC busba...

Page 103: ...fore you connect the input power cable to the drive check its insulation according to local regulations Checking the compatibility with IT ungrounded systems The RFI filter is not suitable for use in IT ungrounded systems Disconnect the filter before connecting the drive to the supply network For instructions on how to do this contact your local ABB representative WARNING If a drive with an RFI fi...

Page 104: ...e conductivity requirements for the shield and the PE conductor see ACS880 liquid cooled multidrives and multidrive modules planning the electrical installation 3AXD50000048634 English For the cable selection instructions see Electrical planning instructions for ACS880 liquid cooled multidrive cabinets and modules 3AXD50000048634 English For the tightening torques see Cabinet design and constructi...

Page 105: ... them against the final circuit diagrams Do not use the example circuit diagrams in this manual as the sole source of information when doing or checking the connections For the tightening torques see the technical data 4 Ground the modules by the top edge of the front plate The grounding point is marked on the module a Connect the front plate to the frame support bracket b with screws The frame su...

Page 106: ...e manufacturer s instructions Aluminum aluminum contact can cause oxidation in the contact surfaces With the frame size R8i IGBT supply modules the input power cables are connected outside the IGBT supply module cubicle typically inside the incoming cubicle ICU 1 Stop the drive and do the steps in section Electrical safety precautions page 100 before you start the work 2 Open the door of the incom...

Page 107: ... are shown in example circuit diagrams See the tightening torques in technical data 11 Inside the IGBT supply module cubicle push the IGBT supply module into the quick connectors 12 Ground the module if not made yet If the grounding via the module fixing screws is not good enough connect a separate cable between the module grounding point and the cabinet PE busbar The grounding point is marked on ...

Page 108: ...ter temperature becomes too high the IGBT supply module is automatically stopped Temperature monitoring of the chokes and other temperature protections must always be connected to digital input XDI 1 on the control unit WARNING If the overheating protection is removed with parameter settings the filter may be damaged permanently or cause a fire WARNING Use the LCL filter only with an ACS880 204LC ...

Page 109: ...IGBT supply module is not protected against excessive current drawn from the DC bus If the motoring power power demanded from the DC bus exceeds the supplying capability of the IGBT supply module it trips If the current demand remains or increases the IGBT supply module is damaged See also Electrical planning instructions for ACS880 liquid cooled multidrive cabinets and modules 3AXD50000048634 Eng...

Page 110: ...ent can occur If you are not a qualified electrician do not do installation or maintenance work 1 Open the cubicle door 2 Remove the shrouds if any from the cubicle 3 Run the cables into the cabinet If possible arrange for a 360 grounding of the cable shield at the cable entry through If the outer surface of the shield is non conductive turn the shield inside out as shown below and wrap copper foi...

Page 111: ...e chassis Where grounding clamps are not available twist the shield strands into a bundle crimp a lug terminal onto it and fasten the lug to the chassis Secure the cable into place with eg cable ties At the other end of the cable leave the shield unconnected or connect it to ground via a capacitor with a value of a few nanofarads 7 Connect the conductors to appropriate terminals 8 Fasten the shrou...

Page 112: ...at 5e networking cable 2 Remove the USB connector cover on the front of the control panel 3 Connect an USB cable Type A to Type Mini B between the USB connector on the control panel 3a and a free USB port on the PC 3b 4 The panel will display an indication whenever the connection is active Start Stop Loc Rem Start Stop Loc Rem USB connected 3a 4 3b 2 2 5 See the documentation of the PC tool for se...

Page 113: ...e safe 3 Insert the module into a free option module slot on the control unit 4 Fasten the module For instructions see the documentation of the optional module 5 Connect the necessary wiring to the module following the instructions given in the documentation of the module 6 Tighten the grounding screw to a torque of 0 8 N m Note The screw tightens the connections and grounds the module It is essen...

Page 114: ...114 ...

Page 115: ...mbient operating conditions meet the drive ambient conditions specification and enclosure rating IP code or UL enclosure type The supply voltage matches the nominal input voltage of the drive See the type designation label The drive cabinet has been attached to floor and if necessary due to vibration etc also by its top to the wall or roof If the drive is connected to a network other than a symetr...

Page 116: ... motor cable has been connected to the appropriate terminals the phase order is right and the terminals have been tightened to the proper torque The motor cable has been routed away from other cables No power factor compensation capacitors have been connected to the motor cable The control cables have been connected to the appropriate terminals and the terminals have been tightened to the proper t...

Page 117: ...cians are allowed to do the work described in this chapter Read the complete safety instructions and repeat the steps described in section Electrical safety precautions page 100 The complete safety instructions are given in Safety instructions for ACS880 liquid cooled multidrive cabinets and modules 3AXD50000048633 English Ignoring the instructions can cause physical injury or death or damage to t...

Page 118: ...s a supply it should be dimensioned according to the nominal current of the IGBT supply unit Supply transformer IGBT supply module LCL filter I noload Check that the main disconnecting device main switch disconnector or main circuit breaker Q1 is switched off Check the mechanical and electrical installation See chapter Installation checklist Check the settings of breakers switches in the auxiliary...

Page 119: ... you need more information on the use of the control panel see ACX AP x assistant control panels user s manual 3AUA0000085685 English Switch the control panel to the remote mode Loc Rem key to enable control of the supply unit with the operating switch S21 Switching the supply unit on WARNING If the drive is equipped with a brake unit make sure there are inverters connected to the inter mediate ci...

Page 120: ...GBT supply modules can then be charged as follows Note Before local operation of the charging circuit via local charging control switch S4 make sure that the main breaker s of the supply unit is racked in and the DC switch disconnector for line up charging Q40 is closed Force the charging circuit of the unit on via setting the local charging control switch S4 to position 1 Wait for a few seconds f...

Page 121: ...apter Read the complete safety instructions before you install commission use or service the converter The complete safety instructions are given in Safety instructions for ACS880 liquid cooled multidrive cabinets and modules 3AXD50000048633 English Maintenance intervals The table below shows the maintenance tasks which can be done by the end user The complete maintenance schedule is available on ...

Page 122: ...apacitor reforming spare modules and spare capacitors Inspections I I I I I I I I I I I I I Checking tightness of cable and busbar termin als Tightening if needed I I I I I I I I I I I I I Checking ambient conditions dustiness corro sion temperature I I I I I I I I I I I I I Checking coolant pipe connections 3AXD10000578918 Symbols Inspection visual inspection and maintenance action if needed I Pe...

Page 123: ...em see chapter Internal cooling circuit page 171 Cabinet Cleaning the interior of the cabinet WARNING Read the safety instructions given in Safety instructions for ACS880 liquid cooled multidrive cabinets and modules 3AXD50000048633 English If you ignore them injury or death or damage to the equipment can occur WARNING Use a vacuum cleaner with an antistatic hose and nozzle and wear a grounding wr...

Page 124: ...al for the actual signal which indicates the running time of the cooling fan Reset the running time signal after fan replacement Replacement fans are available from ABB Do not use other than ABB specified spare parts Replacing the cooling fan of the IGBT supply module frame R8i WARNING Wear protective gloves and long sleeves Some parts have sharp edges 1 Repeat the steps described in section Elect...

Page 125: ...a b c Maintenance 125 ...

Page 126: ...ts have sharp edges 1 Repeat the steps described in section Electrical safety precautions page 100 2 Remove any shrouding in front of the cooling fan 3 Disconnect the fan wiring 4 Remove the four fastening screws 5 Pull the fan housing outwards 6 Install a new fan in reverse order 4 5 4 126 Maintenance ...

Page 127: ...sure is lowered down by stopping the pumps and draining the coolant High pressure warm coolant 6 bar max 50 C is present in the internal cooling circuit when it is in operation WARNING Use the required personal protective equipment Wear protective gloves and long sleeves Some parts have sharp edges Removing the module 1 Repeat the steps described in section Electrical safety precautions 2 Remove t...

Page 128: ... on both sides of the cubicle into a suitable container Open the drain valves c on both sides of the cubicle This will drain all modules in the cubicle a b c 7 After the module has drained disconnect the piping from the module 8 Remove the module retaining screws at the top and the bottom of the module 128 Maintenance ...

Page 129: ...ts hardware manual 3AXD50000210268 English Reinstalling the module 1 Push the module carefully into its bay 2 Fasten the retaining screws at the top and the bottom of the module 3 Reinstall the DC busbars at the top of the module 4 Reconnect the coolant pipes to the module 5 Reconnect the control wiring to the module 6 Fill up the cooling system For instructions see section Filling up and bleeding...

Page 130: ...module has been stored for one to three years turn on the mains power for 30 minutes without load then continue as usual If the drive module has been stored for less than a year continue as usual Control panel For detailed information on the control panel see ACx AP x assistant control panels user s manual 3AUA0000085685 English Cleaning the control panel Use a soft damp cloth to clean the control...

Page 131: ...ispose of the old battery according to local disposal rules or applicable laws 5 Set the real time clock LEDs and other status indicators Warnings and faults reported by the control program are displayed on the control panel or in the Drive composer PC tool For further information see the firmware manual delivered with the IGBT supply module Control panel and panel platform holder LEDs The ACX AP ...

Page 132: ...g blue ACS AP W only Data is being transferred through the Bluetooth interface of the control panel Flickering blue ACS AP W only There is an active fault in the unit Red Control panel mounting platform or holder with the con trol panel removed Power supply for the control unit is OK Green R8i module LEDs Frame R8i modules have three LEDs For their indications see the following table Indication LE...

Page 133: ...lvacdrivesengineeringsupport content If needed contact your local ABB representative Note This chapter only lists the installation accessories available from ABB All other parts must be sourced from a third party such as Rittal by the system integrator For a listing refer to the kit specific installation instructions available at https sites apps abb com sites lvacdrivesengineeringsupport content ...

Page 134: ...nets for example adapter plates Common AC and DC related kits 001 019 Cabinet mechanics kits 020 049 Swing frame kits 050 059 100 199 Kits related to AC connection for example busbars Kits with connection to AC 100 129 Kits with connection to module 130 149 Other kits related to AC connection 150 199 200 299 Kits related to DC connection for example busbars Kits with connection to common DC 200 22...

Page 135: ...ACS880 204LC 0560A 7 ACS880 104LC 0670A 7 E205 1 R8i ACS880 204LC 0620A 7 ACS880 104LC 0750A 7 E205 1 R8i ACS880 204LC 0700A 7 ACS880 104LC 0850A 7 E205 1 R8i ACS880 204LC 0770A 7 ACS880 104LC 0530A 7 E205 2 2 R8i ACS880 204LC 0930A 7 ACS880 104LC 0600A 7 E205 2 2 R8i ACS880 204LC 1090A 7 ACS880 104LC 0670A 7 E205 2 2 R8i ACS880 204LC 1180A 7 ACS880 104LC 0750A 7 E205 2 2 R8i ACS880 204LC 1360A 7 ...

Page 136: ...choke capacitors and resistor For contents see Kit contents of the LCL filters LCL filter ACS880 204LC Ordering code Qty LCL filter type UN 690 V 3AXD50000234417 1 BLCL 15LC 7 0360A 7 3AXD50000234417 1 BLCL 15LC 7 0400A 7 3AXD50000234417 1 BLCL 15LC 7 0450A 7 3AXD50000234417 1 BLCL 15LC 7 0480A 7 3AXD50000234417 1 BLCL 15LC 7 0560A 7 3AXD50000234417 1 BLCL 15LC 7 0620A 7 3AXD50000234417 1 BLCL 15L...

Page 137: ...p of a door mounting kit For more information on the control panel see ACX AP x assistant control panels user s manual 3AUA0000085685 English For the dimension drawing see section DPMP 01 door mounting kit on page 159 The kit contains front cover flat cable between DDPI 01 board and the panel DDPI 01 board cover and M4 8 combi screw for the cover EMC shield control panel mounting platform groundin...

Page 138: ...able from ABB Ordering code Kit type designation Length 58988821 NLWC 02 2 m 58948233 NLWC 03 3 m 58948250 NLWC 05 5 m 58948268 NLWC 07 7 m 58948276 NLWC 10 10 m Auxiliary measurement unit BAMU BAMU is a measurement unit for precise voltage and current measurements Ordering code Unit type Frame size 3AXD50000045879 BAMU 12C All For more information see BAMU 12C auxiliary measurement unit hardware ...

Page 139: ...I O bus control CIO 01 Mechanical installation accessories These kits include parts that are used for installing the module and LCL filter in the enclosure Adapter kit for Rittal VX25 enclosures These parts attach to the left hand and right hand sides of the VX25 enclosure frame and act as a mounting base for the module guides of the supply modules Illustration Kit code Ordering code Qty Used with...

Page 140: ...ering code Qty Used with Instruction code 3AXD50000330461 L 4 8 301 VX 3AXD50000360598 1 400 mm Rittal VX25 en closure Instruction code 3AXD50000330201 L 6 8 302 VX 3AXD50000361090 1 600 mm Rittal VX25 en closure Instruction code 3AXD50000329502 L 8 8 303 VX 3AXD50000361274 1 800 mm Rittal VX25 en closure 140 Ordering information ...

Page 141: ...e Ordering code Qty Used with L 4 8 022 VX 3AXD50000361083 1 400 mm Rittal VX25 en closure Instruction code 3AXD50000353354 L 6 8 023 VX 3AXD50000361267 1 600 mm Rittal VX25 en closure Instruction code 3AXD50000353521 L 8 8 024 VX 3AXD50000361427 1 800 mm Rittal VX25 en closure Instruction code 3AXD50000353125 Ordering information 141 ...

Page 142: ... Kit code Ordering code Qty Used with L 6 8 500 VX 3AXD50000457885 1 BLCL 15LC 7 BLCL 24LC 7 and BLCL 25LC 7 600 mm Rittal VX25 en closure AC side components Main circuit breakers and wagons You must equip the electric supply of a machinery with a main disconnecting device IEC EN60204 1 The main power line is equipped with a main a main circuit breaker Q1 This section lists suitable main circuit b...

Page 143: ...0048327 E2 2S A1600EKIP DIP LI AC220V IEC UL CCC ACS880 204LC 1090A 7 1 3AXD50000048327 E2 2S A1600EKIP DIP LI AC220V IEC UL CCC ACS880 204LC 1180A 7 1 3AXD50000048327 E2 2S A1600EKIP DIP LI AC220V IEC UL CCC ACS880 204LC 1360A 7 1 3AXD50000048327 E2 2S A1600EKIP DIP LI AC220V IEC UL CCC ACS880 204LC 1500A 7 1 3AXD50000048330 E2 2S A2000EKIP DIP LI AC220V IEC UL CCC ACS880 204LC 1800A 7 1 3AXD5000...

Page 144: ... open N 20005 E2 2 E6 2 1SDA073807R1 KLP S Key lock racked in out N 20005 E2 2 E6 2 1st key 1SDA083022R1 E2 2S TRIPLE CERTIFIC UL IEC CCC 1SDA083025R1 E4 2S 1SDA083028R1 E6 2V Certificate not included in E4 2S 3200 For adapting E2 2S A E4 2S A and E6 2V A air circuit breakers to IEC bus bars use bus bar shim kit See IEC busbar shim kits page 150 144 Ordering information ...

Page 145: ..._2000HR HR_UL IEC CCC AUX CONT ACS880 204LC 0770A 7 1 3AXD50000048354 E2 2 A_W_FP_2000HR HR_UL IEC CCC AUX CONT ACS880 204LC 0930A 7 1 3AXD50000048354 E2 2 A_W_FP_2000HR HR_UL IEC CCC AUX CONT ACS880 204LC 1090A 7 1 3AXD50000048354 E2 2 A_W_FP_2000HR HR_UL IEC CCC AUX CONT ACS880 204LC 1180A 7 1 3AXD50000048354 E2 2 A_W_FP_2000HR HR_UL IEC CCC AUX CONT ACS880 204LC 1360A 7 1 3AXD50000048354 E2 2 A...

Page 146: ...9706R1 E6 2 A W FP 5000 1SDA080373R1 AUP 5 contacts 400V E2 2 E6 2 left set The exception is E4 2_W_FP_3200_HR HR_IEC 1SDA073913R1 E4 2 W FP 3200 W FP Iu 3200 HR HR IEC 1SDA073764R1 AUP 5 contacts 400V E2 2 E6 2 IEC For adapting E2 2S A E4 2S A and E6 2V A air circuit breakers to IEC bus bars use bus bar shim kit See IEC busbar shim kits page 150 146 Ordering information ...

Page 147: ...048329 E2 2S A1600EKIP DIP LI AC110V IEC UL CCC ACS880 204LC 1090A 7 1 3AXD50000048329 E2 2S A1600EKIP DIP LI AC110V IEC UL CCC ACS880 204LC 1180A 7 1 3AXD50000048329 E2 2S A1600EKIP DIP LI AC110V IEC UL CCC ACS880 204LC 1360A 7 1 3AXD50000048329 E2 2S A1600EKIP DIP LI AC110V IEC UL CCC ACS880 204LC 1500A 7 1 3AXD50000048342 E2 2S A2000EKIP DIP LI AC110V IEC UL CCC ACS880 204LC 1800A 7 1 3AXD50000...

Page 148: ... open N 20005 E2 2 E6 2 1SDA073807R1 KLP S Key lock racked in out N 20005 E2 2 E6 2 1st key 1SDA083022R1 E2 2S TRIPLE CERTIFIC UL IEC CCC 1SDA083025R1 E4 2S 1SDA083028R1 E6 2V Certificate not included in E4 2S 3200 For adapting E2 2S A E4 2S A and E6 2V A air circuit breakers to IEC bus bars use bus bar shim kit See IEC busbar shim kits page 150 148 Ordering information ...

Page 149: ..._2000HR HR_UL IEC CCC AUX CONT ACS880 204LC 0770A 7 1 3AXD50000048354 E2 2 A_W_FP_2000HR HR_UL IEC CCC AUX CONT ACS880 204LC 0930A 7 1 3AXD50000048354 E2 2 A_W_FP_2000HR HR_UL IEC CCC AUX CONT ACS880 204LC 1090A 7 1 3AXD50000048354 E2 2 A_W_FP_2000HR HR_UL IEC CCC AUX CONT ACS880 204LC 1180A 7 1 3AXD50000048354 E2 2 A_W_FP_2000HR HR_UL IEC CCC AUX CONT ACS880 204LC 1360A 7 1 3AXD50000048354 E2 2 A...

Page 150: ...r shim kits page 150 IEC busbar shim kits The following shim kits are available for adapting E2 2S A and E4 2S A main circuit breakers to IEC busbars Illustration Ordering code Data Type Instruction code 3AXD50000286072 3AXD50000286324 EMAX2 E2 2 busbar shim kit E2 2S A Instruction code 3AXD50000286973 3AXD50000286782 EMAX2 E4 2 busbar shim kit E4 2S A Main circuit breaker and wagon cover One cove...

Page 151: ...C 0620A 7 3 68244463 690 1250 170M6416 ACS880 204LC 0700A 7 3 3AXD50000000150 690 1400 170M6417 ACS880 204LC 0770A 7 3 3AUA0000220709 690 1600 170M7061 ACS880 204LC 0930A 7 3 68689589 690 2000 170M7062 ACS880 204LC 1090A 7 3 68689589 690 2000 170M7062 ACS880 204LC 1180A 7 3 68752591 690 2500 170M7063 ACS880 204LC 1360A 7 3 68752591 690 2500 170M7063 ACS880 204LC 1500A 7 6 3AUA0000220709 690 1600 1...

Page 152: ...776 3AXD50000250776 ACS880 204LC 0360A 7 3AXD50000250783 3AXD50000250776 3AXD50000250776 ACS880 204LC 0400A 7 3AXD50000250783 3AXD50000250776 3AXD50000250776 ACS880 204LC 0450A 7 3AXD50000250783 3AXD50000250776 3AXD50000250776 ACS880 204LC 0480A 7 3AXD50000250783 3AXD50000250783 3AXD50000250776 ACS880 204LC 0560A 7 3AXD50000250783 3AXD50000250783 3AXD50000250776 ACS880 204LC 0620A 7 3AXD5000025078...

Page 153: ...ction code 3AXD50000249206 L 6 8 110 3AXD50000237494 1 BLCL 25LC 7 600 mm Rittal VX25 enclosure Instruction code 3AXD50000249534 L 6 X 012 3AXD50000237371 1 BLCL 15LC 7 BLCL 24LC 7and BLCL 25LC 7 600 mm Rittal VX25 enclosure Instruction code 3AXD50000245987 LCL fuse busbars Illustration Kit code Ordering code Qty Used with L 6 8 103 VX 3AXD50000426669 1 BLCL 15LC 7 600 mm Rittal VX25 en closure In...

Page 154: ...25LC 7 600 mm Rittal VX25 en closure Instruction code 3AXD50000431724 LCL choke installation kits Illustration Kit code Ordering code Qty Used with L 6 8 106 3AXD50000237418 1 BLCL 15LC 7 and BLCL 24LC 7 600 mm Rittal VX25 enclosure Instruction code 3AXD500002440665 L 6 8 107 3AXD50000237425 1 BLCL 25LC 7 600 mm Rittal VX25 enclosure Instruction code 3AXD50000244065 154 Ordering information ...

Page 155: ... 600 mm Rittal VX25 enclosure Instruction code 3AXD50000431915 L 6 8 307 VX 3AXD50000426201 1 BLCL 25LC 7 600 mm Rittal VX25 enclosure Instruction code 3AXD50000431816 L 6 8 311 3AXD50000237517 1 BLCL 15LC 7 and BLCL 24LC 7 600 mm Rittal VX25 enclosure Instruction code 3AXD50000249893 Ordering information 155 ...

Page 156: ...19 1 BLCL 15LC 7 600 mm Rittal VX25 enclosure Instruction code 3AXD50000247097 L 6 8 309 3AXD50000237333 1 BLCL 24LC 7 600 mm Rittal VX25 enclosure Instruction code 3AXD50000247097 L 6 8 310 3AXD50000237340 1 BLCL 25LC 7 600 mm Rittal VX25 enclosure Instruction code 3AXD50000247097 156 Ordering information ...

Page 157: ... closure Instruction code 3AXD50000431502 L 6 X 012 VX 3AXD50000371013 1 BLCL 15LC 7 BLCL 24LC 7 and BLCL 25LC 7 600 mm Rittal VX25 enclosure Instruction code 3AXD50000370870 AC busbars The power input of the supply module is connected to the module through a quick connector Illustration Kit code Ordering code Qty Used with Instruction code 3AXD50000352791 L 468 8 121 VX 3AXD50000371037 1 mod ule ...

Page 158: ...Rittal Flat PLS DC bus and ensure its correct placement and alignment inside the cabinet line up Note The designs presented in this manual for Rittal VX25 enclosures employ the Rittal Flat PLS busbar system Make sure that the current carrying capability of the busbars is not exceeded at any point of the drive system Illustration Kit code Ordering code Qty Used with A 468 X 001 VX 3AXD50000333387 1...

Page 159: ...mm Rittal VX25 en closure Instruction code 3AXD50000332885 L 4 8 251 VX 3AXD50000361021 1 Instruction code 3AXD50000332229 L 6 8 202 VX 3AXD50000361106 1 600 mm Rittal VX25 en closure Instruction code 3AXD50000332106 L 6 8 252 VX 3AXD50000361229 1 Instruction code 3AXD50000331567 L 8 8 203 VX 3AXD50000361281 1 800 mm Rittal VX25 en closure Instruction code 3AXD50000331765 L 8 8 253 VX 3AXD50000361...

Page 160: ...2 3AUA0000086673 1400 170M6501 ACS880 204LC 0700A 7 2 3AUA0000086673 1400 170M6501 ACS880 204LC 0770A 7 4 63916749 1000 170M6548 ACS880 204LC 0930A 7 4 68736021 1100 170M6549 ACS880 204LC 1090A 7 4 63919462 1250 170M6500 ACS880 204LC 1180A 7 4 3AUA0000086673 1400 170M6501 ACS880 204LC 1360A 7 4 3AUA0000086673 1400 170M6501 ACS880 204LC 1500A 7 6 63919462 1250 170M6500 ACS880 204LC 1800A 7 6 3AUA00...

Page 161: ...D50000227044 1 OT1600E22 OHB274J12 Frame 2 R8i with DC switch disconnect or 3AXD50000227051 1 OT2500E22 OHB274J12 Frame 3 R8i with DC switch disconnect or The kit contains the following components DC switch type indicated in table Operating handle type indicated in table OXP12X395 operating shaft OA1G10 and OA3G01 auxiliary contacts OTZT4A and PDAL2 24DC interlocks OHZX10 alignment ring Ordering i...

Page 162: ...er 170M2676 fuses OHZX10 alignment ring Note Charging resistors are not included in the kit and must be ordered separately Charging resistors or unit charging for units with DC switch disconnector Type Ordering code Qty Used with ZRF 30 165 S 33R 10028531 4 Frame R8i with DC switch disconnector 6 Frame 2 R8i with DC switch disconnector 8 Frame 3 R8i with DC switch disconnector 12 Frame 4 R8i with ...

Page 163: ...3AXD50000041311 Note Filters to be ordered separately L 468 8 230 3AXD50000041264 1 module All Rittal VX25 enclosures Flat PLS busbars common DC for LCL filters Illustration Kit code Ordering code Qty Used with A 468 X 001 VX 3AXD50000333387 1 BLCL 15LC 7 BLCL 24LC 7and BLCL 25LC 7 600 mm Rittal VX25 enclosure Instruction code 3AXD50000333639 Ordering information 163 ...

Page 164: ...m Rittal VX25 enclosure Instruction code 3AXD50000336999 L 8 8 256 VX 3AXD50000361304 1 800 mm Rittal VX25 enclosure DC connection charging mechanics Illustration Kit code Ordering code Qty Used with Instruction code 3AXD50000343614 L 46 8 207 VX 3AXD50000360567 1 mod ule 400 mm and 600 mm Rittal VX25 enclos ures Instruction code 3AXD50000344185 L 8 8 208 VX 3AXD50000360574 1 800 mm Rittal VX25 en...

Page 165: ...rs Common mode filtering reduces bearing currents and is required for electromagnetic compatibility EMC The filtering is implemented by installing two toroidal cores onto the DC busbars Illustration Kit code Ordering code Qty Used with Instruction code 3AXD50000005734 3AUA0000032859 2 per mod ule All enclosure types Cooling system parts Coolant distribution manifold kits Illustration Kit code Orde...

Page 166: ... and outlet manifolds Inlet and outlet valves Drain valves Nipples for connecting the valves to manifolds Connectors for PA piping Plugs for unused piping connectors Chokes for flow limitation not used with the ACS880 204LC You must order the following parts separately as they are not included in the manifold kits Connectors to attach to inlet outlet and drain valves Connectors to attach to main p...

Page 167: ...polyamide pipe can be used for all piping inside the cubicle between the manifolds Ordering code Component Data PA pipe 3AXD50000047488 50 m PA12P40 16 13 mm PA pipe 3AXD50000419302 50 m PA11P40 8 6 mm L50m PA pipe Note The piping between the manifolds and main pipes 1 and drain pipes 2 are not part of the offering 1 2 2 Ordering information 167 ...

Page 168: ... 8 405 3AXD50000344970 1 BLCL 15LC 7 BLCL 24LC 7 and BLCL 25LC 7 600 mm Rittal VX25 enclosure Note Fan to be ordered separately L 6 8 028 VX 3AXD50000426614 1 BLCL 15LC 7 BLCL 24LC 7 and BLCL 25LC 7 600 mm Rittal VX25 enclosure Instruction code 3AXD50000431397 L 6 8 029 VX 3AXD50000426621 1 BLCL 15LC 7 BLCL 24LC 7 and BLCL 25LC 7 600 mm Rittal VX25 enclosure Instruction code 3AXD50000431588 168 Or...

Page 169: ...00479498 L 468 8 445 3AXD50000479788 1 BLCL 24LC 7 and BLCL 25LC 7 600 mm Rittal VX25 enclosure Instruction code 3AXD50000479634 Cooling fans for LCL filters The fan blows air through the heat exchanger circulating the air inside the cabinet The fan is selected according to the auxiliary voltage Ordering code Qty Type Auxiliary voltage 3AXD50000050763 1 R3G225 RE07 20 BHP72 102 2RS 230 V AC 50 60 ...

Page 170: ... inside the cabinet The kit contains the fan installed into its cowling which mounts to the module bottom guide The fan is selected according to the auxiliary voltage Illustration Ordering code Qty Auxiliary voltage 3AXD50000043886 1 module 230 V AC 50 60 Hz 3AXD50000045414 1 module 115 V AC 50 60 Hz 170 Ordering information ...

Page 171: ...s applicable to cabinet built ACS880 liquid cooled drives Except where otherwise indicated the information is also applicable to drives built out of ACS880 liquid cooled multidrive modules Internal cooling system Note This section describes cabinet built liquid cooled ACS880 drives The information in this section can be used as guidelines for building a drive system out of ACS880 liquid cooled mod...

Page 172: ... cooling unit 3 Air to liquid heat exchanger A L Heat sink HS Inlet valve a Inlet side drain valve b Outlet valve c Outlet side drain valve d The coolant used with ACS880 liquid cooled drive systems is Antifrogen L 25 or 50 water mixture See Coolant specification page 176 172 Internal cooling circuit ...

Page 173: ...e limits specified in Technical data page 176 Install a pressure regulator to make sure that the maximum permissible operating pressure is not exceeded Install a bleed valve at the highest point of the cooling circuit and a drain valve at the lowest point The materials that can be used are listed in Cooling circuit materials page 178 Coolant temperature control The temperature of the coolant in th...

Page 174: ...on for the valve is usually near or at the cooling unit Observe the instructions given by the manufacturer of the cooling unit Pay special attention to filling up and bleeding the pumps properly as they may be damaged if operated when dry Draining coolant into the sewer system is not allowed 1 Open the bleed valve at the cooling unit 2 Open the inlet valve and the outlet side drain valve of one cu...

Page 175: ... stop the pump or block the coolant flow with a valve 15 Re check the pressure and add coolant if necessary 16 Repeat steps 13 to 15 a few times until all air is let out of the cooling circuit Listen for a humming sound and or feel the piping for vibration to find out if there is still air left in the circuit Internal cooling circuit 175 ...

Page 176: ...t with coolant specified under Coolant specification page 176 drain the cooling circuit again Maintenance intervals As a general rule the quality of the coolant should be checked at intervals of two years This can be done by distributors of Antifrogen L see www clariant com if a 250 milliliter sample is provided Technical data Coolant specification Coolant type Antifrogen L by Clariant Internation...

Page 177: ... If there are no components with a maximum operating temperature of 55 C 131 F installed in the same space as the drive modules drive output current must be derated by 2 percentage points per 1 C 1 8 F temperature increase as shown by curve b The drawing below shows the derating factor k in relation to coolant temperature Internal cooling circuit 131 The drawing below shows the derating factor k i...

Page 178: ... compared with the atmospheric pressure when the cooling circuit is filled with coolant Air counterpressure in the expansion tank 40 kPa Design pressure PS 600 kPa Nominal pressure difference between main in out lines 120 kPa with 25 75 volume coolant solution 150 kPa with 50 50 volume coolant solution This has to be taken into account when dimensioning the liquid cooling circuit Maximum pressure ...

Page 179: ...umstances Even minor dissolution of copper can cause copper precipitation on aluminum and subsequent galvanic corrosion The liquid cooling system must not contain any zinc eg galvanized pipes If the plant incorporates normal iron pipes or cast iron accessories eg motor housings a cooling unit with a heat exchanger such as the ACS880 1007LC must be used to separate the systems Internal cooling circ...

Page 180: ...180 ...

Page 181: ...Technical data Contents of this chapter This chapter contains the technical data for ACS880 204LC IGBT supply modules 11 Technical data 181 ...

Page 182: ...A 7 1360A 7 1328 1360 1704 1746 1793 1775 2728 2250 1819 1500 2 R8i 0850A 7 1500A 7 1593 1633 2045 2095 2151 2130 3274 2700 2182 1800 3 R8i 0670A 7 1800A 7 1788 1832 2294 2351 2414 2390 3674 3030 2449 2020 3 R8i 0750A 7 2020A 7 1965 2013 2522 2584 2653 2627 4038 3330 2692 2220 3 R8i 0850A 7 2220A 7 2363 2422 3033 3108 3191 3159 4856 4010 3237 2670 4 R8i 0750A 7 2670A 7 2593 2657 3328 3411 3502 346...

Page 183: ...113 F 55 C 131 F k 0 90 ACS880 304LC ACS880 104LC_ambient temp dera Altitude derating At altitudes from 1000 to 4000 m 3281 to 13123 ft above sea level the output current derating is 1 percentage point for every added 100 m 328 ft For example the derating factor for 1500 m 4921 ft is 0 95 For a more accurate derating use the DriveSize PC tool Type equivalence table LCL filter Modules used ACS880 2...

Page 184: ...ype Qty Type Qty Type 3 B32377B6406J090 1 UPT 600 7 3AXD50000234417 BLCL 15LC 7 5 B32377B6406J090 1 UPT 600 7 3AXD50000234431 BLCL 24LC 7 6 B32377B6406J090 1 UPT 600 7 3AXD50000234448 BLCL 25LC 7 Kit instruc tion Quick connector Lconverter Lgrid LCL filter type Qty Qty locking rings Qty Type Qty Qty 1 4 4 3 8 for 16 13 mm 1 1 BLCL 15LC 7 1 4 4 3 8 for 16 13 mm 1 1 BLCL 24LC 7 1 4 4 3 8 for 16 13 m...

Page 185: ... 215 C H 414 5R0 3AXD50000250783 52 125 35 40 6 CBH 215 C H 414 5R0 3AXD50000250790 65 125 50 63 9 CBH 215 C H 414 5R0 3AXD50000250806 65 350 50 63 9 CBH 215 C H 414 5R0 3AXD50000251216 Dimensions and weights Weight Module type lb kg 130 59 ACS880 104LC 0390A 7 0530A 7 139 63 ACS880 104LC 0600A 7 0850A 7 Free space requirements Frame R8i module Left and right sides front and back None Below Space ...

Page 186: ...1 0 27 8 6 4 21 4 1360A 7 0 9 35 1 31 6 7 5 24 1 1500A 7 1 0 39 3 35 8 8 2 27 6 1800A 7 1 2 45 6 41 8 10 1 31 7 2020A 7 1 3 51 7 47 4 11 9 35 5 2220A 7 1 5 58 6 53 4 11 7 41 7 2670A 7 1 7 66 2 60 5 13 8 46 7 2930A 7 Noise level1 Pressure loss Coolant flow rate Coolant volume ACS880 204LC LCL filter module s LCL filter module s dB A kPa l min US gal min l min US gal min l US qt l US qt UN 690 V 58 ...

Page 187: ... 59 120 40 10 6 32 8 5 4 1 4 3 3 2 3 4 1090A 7 59 120 40 10 6 32 8 5 4 6 4 9 3 2 3 4 1180A 7 59 120 40 10 6 32 8 5 4 6 4 9 3 2 3 4 1360A 7 59 120 40 10 6 32 8 5 4 6 4 9 3 2 3 4 1500A 7 61 120 80 21 1 48 12 5 8 2 8 7 4 8 5 1 1800A 7 61 120 80 21 1 48 12 5 8 2 8 7 4 8 5 1 2020A 7 61 120 80 21 1 48 12 5 8 2 8 7 4 8 5 1 2220A 7 61 120 80 21 1 64 17 9 2 9 7 6 4 6 8 2670A 7 61 120 80 21 1 64 17 9 2 9 7 ...

Page 188: ...s 8 8 70 N m 52 lbf ft M12 Strength class 8 8 120 N m 90 lbf ft M16 Mechanical connections Note Max torque Size Strength class 8 8 6 N m 53 lbf in M5 Strength class 8 8 10 N m 7 4 lbf ft M6 Strength class 8 8 24 N m 17 7 lbf ft M8 Insulation supports Note Max torque Size Strength class 8 8 5 N m 44 lbf in M6 Strength class 8 8 9 N m 6 6 lbf ft M8 Strength class 8 8 18 N m 13 3 lbf ft M10 Strength ...

Page 189: ...262 1182 210 2 32 2 3 70 21 Cu 1376 318 1492 256 2 38 2 3 95 29 Cu 1637 368 1776 297 2 41 2 3 120 41 Cu 1881 425 2042 343 2 44 2 3 150 41 Cu 2237 486 2422 392 2 49 2 3 185 57 Cu 2740 572 2967 462 2 54 2 3 240 72 Cu 3229 659 3478 533 2 58 2 3 300 88 Cu 1881 638 2042 514 3 44 3 3 150 41 Cu 2237 728 2422 588 3 49 3 3 185 57 Cu 2740 859 2967 693 3 54 3 3 240 72 Cu 3229 989 3478 800 3 58 3 3 300 88 Cu ...

Page 190: ...0 3329 4073 4779 274 334 386 446 510 602 696 2 32 2 38 2 41 2 44 2 50 2 55 2 58 2 3 70 35 2 3 95 50 2 3 120 70 2 3 150 70 2 3 185 95 2 3 240 120 2 3 300 150 1859 2139 2525 3099 3636 723 837 957 1128 1304 2441 2820 3329 4073 4779 579 669 765 903 1044 3 41 3 44 3 50 3 55 3 58 3 3 120 70 3 3 150 70 3 3 185 95 3 3 240 120 3 3 300 150 2139 2525 3099 3636 1116 1276 1504 1304 2820 3329 4073 4779 892 1020...

Page 191: ...elivering not more than 100 000 rms symmetrical amperes at 600 V maximum when the input cable is protected with class T fuses Short circuit current protec tion UL 508A CSA C22 2 No 14 13 0 99 Fundamental power factor cos phi1 Harmonics are below the limits defined in IEEE519 Harmonic distortion THD Current THD Voltage Rsc 2 51 3 20 2 5 0 8 100 In nth harmonic component IN nominal current 1 Other l...

Page 192: ...e Link range Note that the optical component type is not directly related to the actual communication speed Note The optical components transmitter and receiver on a fiber optic link must be of the same type Plastic optical fiber POF cables can be used with both 5 MBd and 10 MBd optical components 10 MBd components also enable the use of Hard Clad Silica HCS cables which allow longer connection di...

Page 193: ... allowed Relative humidity No condensation allowed Maximum allowed relative humidity is 60 in the presence of corrosive gases IEC 60721 3 2 IEC 60721 3 1 IEC EN 60721 3 3 2002 Classification of environ mental conditions Part 3 3 Classification of groups of environmental paramet ers and their severities Stationary use of weather protected locations Contamination Class 2C2 Class 1C2 Class 3C2 Chemic...

Page 194: ... bag Package The main parts of the drive can be recycled to preserve natural resources and en ergy Product parts and materials should be dismantled and separated Disposal Generally all metals such as steel aluminum copper and its alloys and precious metals can be recycled as material Plastics rubber cardboard and other packaging material can be used in energy recovery Printed circuit boards and la...

Page 195: ...cs 105 0 9 60 115 V AC 15 20 0 1 24 V 15 20 CIO 01 0 25 24 V 10 BAMU 12C Cooling fans Type Icont A f Hz UN V AC Frame size R3G225 RE07 03 1 4 50 60 200 240 R8i R3G225 RE19 22 2 4 50 60 100 130 Definitions Supply frequency f Continuous current consumption Icont Calculated load current at start Istart Continuous input power Pcont Voltage requirement UN Standards and markings See ACS880 liquid cooled...

Page 196: ...usly ensure a secure connection between the product and Customer network or any other network as the case may be Customer shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface again...

Page 197: ...multiples The BCU x2 consists of a BCON 12 control board and a BIOC 01 I O connector board and power supply board built in a metal housing The control unit is connected to the IGBT supply module s by fiber optic cables In this manual the name BCU x2 represents the control unit types BCU 02 BCU 12 and BCU 22 These have a different number of power module connections 2 7 and 12 respectively but are o...

Page 198: ...for analog input AI2 I current U voltage AI2 Termination switch for drive to drive link D2D D2D TERM Ground selection Determines whether DICOM is separated from DIOGND ie the common reference for the digital inputs floats See the ground isolation diagram DICOM DIOGND 7 segment display Multicharacter indications are displayed as repeated se quences of characters U is indicated briefly before o Cont...

Page 199: ...to modules 1 and 2 VxT transmitter VxR receiver V1T V1R V2T V2R Fiber optic connection to modules 3 7 BCU 12 22 only VxT transmitter VxR receiver V3T V3R V7T V7R Fiber optic connection to modules 8 12 BCU 22 only VxT transmitter VxR receiver V8T V8R V12T V12R Data logger memory card for inverter module communication SD CARD Real time clock battery voltage is higher than 2 8 V If the LED is off whe...

Page 200: ...un enable 3 DI3 MCB fb 2 0 main contactor breaker open 4 DI4 Not in use by default Can be used for eg auxiliary circuit breaker fault 5 DI5 Not in use by default Can be used for eg earth fault monitoring 6 DI6 Reset 3 0 1 fault reset 7 DIIL Not in use by default Can be used for eg emergency stop XDIO Digital input outputs 1 DIO1 Not in use by default 2 DIO2 Not in use by default 3 DIOGND Digital i...

Page 201: ...rrent 0 4 20 mA Rin 100 ohm or voltage 0 2 10 V Rin 200 kohm input selected by switch AI2 Change of setting requires reboot of control unit External power supply for the control unit XPOW The control unit is powered from a 24 V DC 2 A supply through terminal block XPOW With a type BCU control unit a second supply can be connected to the same terminal block for redundancy The XD2D connector The XD2...

Page 202: ...r control unit De energizing the IN1 and or IN2 terminals of other units supply DC DC converter or brake unit will stop the unit but not constitute a true safety function FSO xx safety functions module connection X12 See the user manual of the FSO xx module Note that the FSO xx safety functions module is not in use in supply or DC DC converter or brake units SDHC memory card slot The BCU x2 has an...

Page 203: ... 4 Connector pitch 5 mm wire size 2 5 mm2 Total load capacity of these outputs is 4 8 W 200 mA 24 V m the power taken by DIO1 and DIO2 Digital inputs DI1 DI6 XDI 1 XDI 6 Connector pitch 5 mm wire size 2 5 mm2 24 V logic levels 0 5 V 1 15 V Rin 2 0 kohm Input type NPN PNP DI1 DI5 NPN DI6 Hardware filtering 0 04 ms digital filtering up to 8 ms DI6 XDI 6 can alternatively be used as an input for a PT...

Page 204: ...2 5 mm2 Safe torque off connection XSTO Input voltage range 3 30 V DC Logic levels 0 5 V 1 17 V Note For the unit to start both connections must be 1 This applies to all control units including drive inverter supply brake DC DC converter etc control units but true Safe torque off functionality is only achieved through the XSTO connector of the drive inverter control unit EMC immunity according to ...

Page 205: ...OGND 8 XDIO DIO1 1 DIO2 2 DIOGND 3 DIOGND 4 XDI DI1 1 DI2 2 DI3 3 DI4 4 DI5 5 DI6 6 DIIL 7 XSTO OUT 1 SGND 2 IN1 3 IN2 4 XSTO OUT IN1 5 SGND 6 IN2 7 SGND 8 Common mode voltage between each AI input and AGND is 30 V Ground Ground selector DICOM DIOGND settings DICOM DIOGND ON All digital inputs share a common ground DICOM connected to DIOGND This is the default setting DICOM DIOGND OFF Ground of di...

Page 206: ...206 ...

Page 207: ...s of this chapter This chapter contains dimension drawings of the ACS880 204LC IGBT supply modules and accessories Dimensional drawings of most installation accessories are available from ABB on request 13 Dimension drawings 207 ...

Page 208: ...Frame R8i module 208 Dimension drawings ...

Page 209: ... Quick connector Dimension drawings 209 ...

Page 210: ...LCL filter components Grid side choke BLCL 15LC 7 and BLCL 24LC 7 210 Dimension drawings ...

Page 211: ... Grid side choke BLCL 25LC 7 Dimension drawings 211 ...

Page 212: ... Converter side choke BLCL 15LC 7 and BLCL 24LC 7 212 Dimension drawings ...

Page 213: ... Converter side choke BLCL 25LC 7 Dimension drawings 213 ...

Page 214: ... Capacitor www tdk electronics tdk com 214 Dimension drawings ...

Page 215: ...Control electronics For dimension drawings of optional modules and devices refer to their documentation BCU control unit Dimension drawings 215 ...

Page 216: ... 155 ACX AP x control panel with door mounting kit ACX AP x_dimensions control panel with door mount kit pdf 86 5 3 41 81 0 3 19 123 1 4 85 125 0 4 92 101 5 4 00 239 5 9 43 261 8 10 31 259 2 10 20 24 8 0 97 39 5 1 56 11 0 43 216 Dimension drawings ...

Page 217: ...al terminals 1600 A 2000 A 1 Fixed part 8 Vertical terminals 1600 A 2000 A 2 Segregation 9 Tightening torque 8 6 N m 76 lbf in 3 Connected test disconnected distances 10 Door position 4 Roof insulation or insulated material 11 Grounding 5 Mounting fixed part screws 6 Dimension drawings 217 ...

Page 218: ...erminals 2500 A 1 Fixed part 8 Vertical terminals 2500 A 2 Segregation 9 Tightening torque 20 N m 177 lbf in 3 Connected test disconnected distances 10 Door position 4 Roof insulation or insulated material 11 Grounding 5 Mounting fixed part screws 6 218 Dimension drawings ...

Page 219: ...H G F E H mm inch G mm inch F E mm inch D mm inch B mm inch A mm inch Size 30 1 18 10 0 39 M12 76 2 99 92 3 62 53 2 09 51 2 01 3 Fuses of type 170M70xx Indicator www cooperindustries com G mm inch F Size 33 1 30 M10 4B Dimension drawings 219 ...

Page 220: ...50 V fuses as used with 690 V units H mm inch G mm inch F E mm inch D mm inch B mm inch A mm inch Size 30 1 18 10 0 39 M12 76 2 99 92 3 62 83 3 27 81 3 19 3 30 1 18 10 0 39 M12 76 2 99 92 3 62 91 3 58 81 3 19 3 220 Dimension drawings ...

Page 221: ...nal connections and operation of the cabinet installed drive with an IGBT supply unit and learning how to wire an ACS880 204LC IGBT supply module when installed in a user defined cabinet Contents of example circuit diagrams ACS880 204LC IGBT supply unit 2 R8i 3AXD10000695767 IGBT supply module LCL filter main circuit breaker main charging circuit DC switch DC charging circuit internal auxiliary vo...

Page 222: ...ule LCL filter main circuit breaker main charging circuit DC switch DC charging circuit internal auxiliary voltage supply BCU 12 control unit cabinet cooling fans control panel panel mounting kit CIO 01 module for distributed I O bus control 222 Example circuit diagrams ...

Page 223: ...04LC 1180A 7 Cont Rev SAP Doc No EPLAN Doc No ABB Ref No Resp Dept Item Des Sheet Title Prep App Project Cust Doc No Cust Ref No Customer 1 2 3 4 5 6 7 8 ACS880 204LC 1180A 7 IGBT SUPPLY MODULE 3AXD10000695767 Title page cover sheet 000A 000B D Example Circuit Diagrams 2xR8i Mika Asikainen 25 6 2019 Revision D A B C D E F 25 6 2019 ACS880 204LC Joni Tuomi Example circuit diagrams 223 ...

Page 224: ...et D 000C Structured identifier overview D 000D Summarized part list D 000E Summarized part list D 001a Main supply Aux supply switch D 001b Main charging circuit D 002a LCL filter D 003a Drive main circuit D 004a BSFC D 005a Module control circuit D 020a Auxiliary transformer D 020b External fan supply D 021a Auxiliary circuit D 022a 24V Distribution D 026a ACU ICU fan control D 026b LCL fan cont...

Page 225: ...E 3AXD10000695767 Structured identifier overview 000C 000D D Example Circuit Diagrams 2xR8i Mika Asikainen 25 6 2019 Revision D A B C D E F 25 6 2019 ACS880 204LC Joni Tuomi 01 1 Auxiliary Control Cubicle External 01 IGBT Supply Unit 01 2 Incoming Cubicle External 01 3 LCL Filter Cubicle 01 4 IGBT Supply Cubicle 1 Air Circuit Breaker 4 CM Filter 3 Cabinet Fan 2 Charging Kit 1 Control Panel 1 Contr...

Page 226: ... ABB Accessory OSZ4 AUX CONTACT FRAME MAX 6 AUX CONTACTS Q3 1 01 2 01 ABB Charging Kit ABB Accessory AF26 30 00 13 CONTACTOR 690VAC 220VDC ITH 45A 100 250VAC VDC ABB Q4 1 01 2 01 Main Contactor Charging Kit ABB Accessory OT630E11 DISCONNECTOR 1000 V 630 A 2 POLES Q40 1 01 2 01 ABB Switch Kit ABB Accessory CBH 215 C H 414 5R0 RESISTOR Danotherm Electric R4 3 01 2 01 Charging Kit ABB Accessory SKKD ...

Page 227: ...Switch Kit Charging Kit ABB Accessory OHB65J6 HANDLE FOR SWITCHES BLACK ABB Q10 1 01 4 01 Switch Kit Charging Kit ABB Accessory OA3G01 AUX CONTACT FOR SWITCHES 1NC 6 A 230 V AC15 4 A 400 V ABB Q10 Q11 3 01 4 01 Switch Kit Charging Kit ABB Accessory OSS160GT1S 4 SWITCH FUSE 4 TERMINAL SHROUDS FOR OS100 160G TRANS ABB Q10 1 01 4 01 Charging Kit ABB Accessory 170M2676 FUSE 35A 1000V DIN00 Bussmann Q1...

Page 228: ... MAIN SUPPLY CABINET COMMON PE BUSBAR AUXILIARY VOLTAGE DISTRIBUTION INCOMING CUBICLE EXTERNAL MAIN BREAKER U LINE UP CHARGING AC to DC 01 2 L1 INPUT1 L2 L3 PE 13 14 050b 2B Q21 1 2 3 4 5 6 Q1U1 2 Q1V1 2 Q1W1 2 1 X6 1 2 Θ 11 12 F6 1 Q1W1 3 Q1V1 3 Q1U1 3 I I I 1 2 3 4 5 6 Q1 030a 1D 13 14 050b 2C 1 2 3 4 5 6 Q3 40A 1 2 F30 3 20A 1 2 F30 220A 1 2 F30 1 20A Air Circuit Breaker ABB Accessory Charging ...

Page 229: ...9 Revision D A B C D E F 25 6 2019 ACS880 204LC Joni Tuomi Circuit diagram EFS2 LINE UP CHARGING AC to DC INCOMING CUBICLE EXTERNAL 01 2 Charging Kit ABB Accessory T40 1 T40 2 T40 3 1L1 2T1 Q4 050a 2C 3L2 4T2 5L3 6T3 DC DC 3 1 T40 2 3 1 T40 3 2 T40 1 2 T40 2 2 T40 3 X4 10 1 X4 20 1 X4 30 1 1 X4 32 1 X4 22 1 X4 12 1 2 F40 1 125A 1 2 F40 2 125A 1 2 3 4 5 6 Q40 630A 3 1 T40 1 1 2 R4 10 1 2 R4 20 1 2 ...

Page 230: ...sensor e g 70 C 01 3 1 X6 10 x1 x2 x3 x4 x5 x6 R5 1 10 13 PE 1 2 F3 11 2000A 1 2 F3 12 2000A 1 2 F3 13 2000A x1 x2 x3 x4 x5 x6 R6 1 PE Θ 11 12 F6 10 10 13 1 L1 1 1 L1 2 1 L1 3 1 L2 1 1 L2 2 1 L2 3 1 L3 1 1 L3 2 1 L3 3 x1 x2 x1 x2 x1 x2 C1 14 x1 x2 x1 x2 x1 x2 C1 15 PE PE X6 10 2 Θ 11 12 F6 11 x1 x2 x1 x2 x1 x2 C1 11 x1 x2 x1 x2 x1 x2 C1 12 PE PE x1 x2 x1 x2 x1 x2 C1 13 PE PE Fuse ABB Accessory Fil...

Page 231: ...0A 7 U2 V2 W2 T01 2 005a 1C 060d 2B INVERTER MODULE ACS880 104LC 0670A 7 U2 V2 W2 UNIT CHARGING DC to DC 01 4 R1 11 R1 12 F2 11 1250A 2 1 F2 12 1250A 2 1 R10 1 6 5 8 7 13 14 004a 2E 21 22 004a 3E 33 34 004a 6E 41 42 004a 7E 2 1 Q11 1 1600A 4 3 K11 1 A1 A2 R1 22 R1 21 F2 21 1250A 2 1 F2 22 1250A 2 1 CM Filter ABB Accessory CM Filter ABB Accessory Fuse ABB Accessory Fuse ABB Accessory Supply Module ...

Page 232: ...2 RX V4 TX V3 INV2 RX V6 TX V5 INV3 4 3 2 1 5 24V 1 6 X5 0V 2 PE 3 4 24V SOL 5 0V SOL 6 24V 1 AUX2 2 GND 3 GND 4 X4 1 2 3 4 OA1G10 AUX CONTACT PLACED IN TEST CONTACT POSITION INSIDE THE SWITCH S MECHANISM AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 01 4 DOOR 1 X13 1 2 3 4 5 X13 1 6 7 8 X13 1 9 10 11 12 13 P11 1 x1 x2 PE1 11 1 GND1 1 13 14 Q11 1 003a 2B 21 22 Q11 1 003a 2B 11 12 Q10 1 003a 5C 33 34 Q11...

Page 233: ... 1 3 4 TR V10 RE V20 TR V30 RE V40 RE V60 TR V50 T01 2 003a 3D INVERTER MODULE ACS880 104LC 0670A 7 GND BCON 1 X53B 24VDC BCON 2 GND 3 24VDC 4 FE 5 1 2 3 4 5 BDPS L 1 X50B BDPS N 2 3 4 TR V10 RE V20 TR V30 RE V40 RE V60 TR V50 T01 1 003a 2D INVERTER MODULE ACS880 104LC 0670A 7 3 4 GND BCON 1 X53B 24VDC BCON 2 GND 3 24VDC 4 FE 5 1 2 3 4 5 3 4 BDPS L 1 X50B BDPS N 2 2 1 050c 5B A51 V2T 050c 5B A51 V...

Page 234: ...rams 2xR8i Mika Asikainen 25 6 2019 Revision D A B C D E F 25 6 2019 ACS880 204LC Joni Tuomi Circuit diagram EFS2 575V 600V 660V 690V 540V 525V TP1 TP2 AUXILIARY VOLTAGE DISTRIBUTION AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 1 2 F21 1 1 2 F21 2 T21 230V 115V N N U1 Θ T21X1 8 6 5 4 3 2 1 9 10 T21X2 1 2 3 5 4 12 11 14 050b 4B F22 1 2 001a 2E Q21 2 001a 2E Q21 4 021a 7D X22 1 61 002a 8C X6 10 2 021a 1A...

Page 235: ...D10000695767 External fan supply 020b 021a D 01 Example Circuit Diagrams 2xR8i Mika Asikainen 25 6 2019 Revision D A B C D E F 25 6 2019 ACS880 204LC Joni Tuomi Circuit diagram EFS2 Q20 1 1 2 3 4 5 6 L 230V N 50hz EXTERNAL FAN SUPPLY AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 12 11 14 050b 4B 1 2 3 4 F20 1 16A 1 PEQ20 Q20 026a 1A F115 10 1 026a 1A F115 10 3 Example circuit diagrams 235 ...

Page 236: ...DISTRIBUTION POWER SUPPLY 24VDC TEMP FAULT MAIN BREAKER CONTROL 01 1 12 11 14 050b 2B A1 A2 K8 3 4 9 10 14 17 18 24 25 26 27 28 29 31 30 32 33 19 20 61 115 230VAC L X22 1 11 115 230VAC L X22 1 1 2 12 13 15 16 1 115 230VAC N X22 1 2 5 6 8 7 21 22 23 115 230VAC L X22 1 62 12 11 14 050b 5B 1 2 F23 6A 12 11 14 050b 5B F24 6A 1 2 050a 3B A51 XRO1 A 13 050a 2B Q4 A1 050a 5B K3 A2 021a 7E K8 A2 021a 7A X...

Page 237: ...ample Circuit Diagrams 2xR8i Mika Asikainen 25 6 2019 Revision D A B C D E F 25 6 2019 ACS880 204LC Joni Tuomi Circuit diagram EFS2 POWER SUPPLY 24VDC Alarm T22 PE PE N 2 L 3 DC 2 DC 1 DC 1 DC 2 L1 N BSFC BCU AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 6 X22 3 5 4 1 2 3 PE1 X22 3 X22 3 PE1 1 021a 7B X22 1 7 021a 1B X22 1 13 050a 1B A51 XPOW A 1 050a 1B A51 XPOW A 2 004a 1D A11 1 X5A 1 004a 1D A11 1 X5...

Page 238: ... GND 1 YE PWM 2 RD 10V 3 BK L CON10 N BL CON11 PE GNYE CON12 G115 10 M 1 WH Tacho 4 BL GND 1 YE PWM 2 RD 10V 3 L BK CON10 N BL CON11 PE GNYE CON12 G115 20 AUXILIARY CONTROL UNIT FAN INCOMING UNIT FAN AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 1 2 3 4 F115 10 X115 10 FE 13 12 14 11 X115 10 1 2 PE 1 X115 20 FE 13 12 14 11 X115 20 1 2 PE 1 2 3 4 F115 20 1 01 2 INCOMING UNIT EXTERNAL 12 11 14 Q26 1 050a ...

Page 239: ...019 Revision D A B C D E F 25 6 2019 ACS880 204LC Joni Tuomi Circuit diagram EFS2 M 1 WH Tacho 4 BL GND 1 YE PWM 2 RD 10V 3 BK L CON10 N BL CON11 PE GNYE CON12 G115 30 FAN CENTRIFUGAL R3G225 RE07 20 LCL FILTER FAN LCL FILTER CUBICLE 01 3 1 X115 30 FE 13 12 14 11 X115 30 1 2 PE 1 2 3 4 F115 30 6A 12 11 14 Q26 2 050a 7C 01 1 12 11 14 050b 6C A1 A2 K115 30 Cabinet Fan ABB Accessory 026a 5A F115 20 1 ...

Page 240: ...0V 3 BK L CON10 N BL CON11 PE GNYE CON12 G115 50 FAN KIT ACS880 107LC R3G225 RE07 20 M 1 WH Tacho 4 BL GND 1 YE PWM 2 RD 10V 3 L BK CON10 N BL CON11 PE GNYE CON12 G115 51 FAN KIT ACS880 107LC R3G225 RE07 20 IGBT SUPPLY UNIT FAN IGBT SUPPLY CUBICLE 01 4 1 1 2 3 4 F115 51 6A 1 X115 50 FE 13 12 14 11 X115 50 1 2 PE 1 2 3 4 F115 50 6A X115 51 FE 13 12 14 11 X115 12 1 2 PE 12 11 14 Q26 3 050a 7C 32 31 ...

Page 241: ...2 24 8C 42 41 44 52 51 54 7C C1 35 38 61 64 72 71 74 82 81 84 92 91 94 02 01 04 134 131 132 050a 2D D1 C11 31 34 U1 C2 W3 W4 D2 C12 U2 Q1 001a 7A CIRCUIT BREAKER AIR LV E2 2S A1600EKIP DIP LI AC220V IEC UL CCC C3 NE NE 36 62 C13 32 104 101 102 3D 114 111 112 122 121 124 132 131 134 142 141 144 95 96 98 CONTACT POSITION WHEN CIRCUIT BREAKER OPEN AUP CONTACT POSITIONS 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0...

Page 242: ... A1 A2 Q4 Q1 030a 1D 134 131 132 33 NO 33 A51 050b 1E 24VDC 2A 050c 1A 060d 4C 050d 1D CONTROL UNIT BCU 02 1 24V 2 GND 3 24V 4 GND 1 2 A51 XPOW 3 4 11 A51 XRO1 12 13 A51 XRO2 23 22 21 A51 XRO3 31 32 11 NC 12 COM 13 NO 21 NC 22 COM 23 NO 31 NC 32 COM 12 11 14 4C K3 A1 A2 12 11 14 K3 5C 45 X22 12 11 14 026a 2E 32 31 34 026a 4E A2 A1 Q26 1 12 11 14 026b 3E A2 A1 Q26 2 12 11 14 026c 2E 32 31 34 026c 4...

Page 243: ... RESET XDIB 7 A51 EMERGENCY STOP 0 ACTUATED AUXILIARY VOLTAGE FAILURE 0 1 1 0 0 1 13 14 S21 1A FAN SUPPLY SUPERVISION AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 12 11 14 K8 021a 7E DOOR A51 050a 1E CONTROL UNIT BCU 02 5 24VDC 6 DICOM 7 24VD 8 DIGND S21 13 14 2E 23 24 DOOR 44 X22 5 IN1 6 SGND 7 IN2 8 SGND 5 7 6 8 A51 XD24 5 7 6 8 A51 XSTO OUT 7 A51 XDI 1 2 3 4 5 6 1 DI1 2 DI2 3 DI3 4 DI4 5 DI5 6 DI6 7...

Page 244: ...Revision D A B C D E F 25 6 2019 ACS880 204LC Joni Tuomi Circuit diagram EFS2 NUMBER OF FIBER CONNECTIONS DEPENDS ON CONTROL UNIT VARIANT AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 V1T TR V1R RE V2T TR V2R RE A51 050a 1E CONTROL UNIT BCU 02 1 VREF 2 VREF 3 AGND A51 XAI 1 2 3 1 3 A51 XDIO 2 4 4 5 7 6 A51 XAO 1 2 4 3 4 AI1 5 AI1 6 AI2 7 AI2 1 AO1 2 AO1 3 AO2 4 AO2 1 DIO1 3 0VD 2 DIO2 4 0VD 005a 6B T01 ...

Page 245: ...EMORY UNIT KIT ZMU 02 A51_SDCARD SD AUXILIARY CONTROL CUBICLE EXTERNAL A526 ETHERCAT ADAPTER FECA 01 RJ45 X1 ETHERNET IN CHASSIS RJ45 X2 ETHERNET OUT SLOT 01 1 X13 RJ45 FOR PANEL SAFETY OPTION X12 XETH RJ45 not in use SD CARD X9 SLOT4 SLOT4 Battery BR 2032 MEMORY UNIT X205 A51 050a 1E CONTROL UNIT BCU 02 SLOT1 SLOT2 SLOT2 SLOT3 SLOT3 DDPI 01 A58 PANEL KIT X101 X102 X103 X100 DOOR A59 CONTROL PANEL...

Page 246: ...uit diagram EFS2 A51 050a 1E CONTROL UNIT BCU 02 3 IN1 XSTOB 4 IN2 1 OUT 2 SGND AUXILIARY CONTROL CUBICLE EXTERNAL T01 1 003a 2D 005a 1B IN1 1 X52B SGND 2 IN2 3 SGND 4 FE 5 OUT1 1 X51B SGND 2 OUT2 3 SGND 4 FE 5 T01 2 003a 3D 005a 1C IN1 1 X52B SGND 2 IN2 3 SGND 4 FE 5 OUT1 1 X51B SGND 2 OUT2 3 SGND 4 FE 5 01 1 A51 XSTOA 1 2 3 4 1 2 3 4 T01 1 X51A 4 3 2 1 T01 1 X52A 5 5 1 2 3 4 T01 2 X51A 4 3 2 1 T...

Page 247: ...04LC 2930A 7 Cont Rev SAP Doc No EPLAN Doc No ABB Ref No Resp Dept Item Des Sheet Title Prep App Project Cust Doc No Cust Ref No Customer 1 2 3 4 5 6 7 8 ACS880 204LC 2930A 7 IGBT SUPPLY MODULE 3AXD10000695768 Title page cover sheet 000A 000B D Example Circuit Diagrams 4xR8i Mika Asikainen 25 6 2019 Revision D A B C D E F 25 6 2019 ACS880 204LC Joni Tuomi Example circuit diagrams 247 ...

Page 248: ...rized part list D 000E Summarized part list D 001a Main supply Aux supply switch D 001b Main charging circuit D 002a LCL filter D 002b LCL filter D 003a Drive main circuit D 003b Drive main circuit D 004a BSFC D 004b BSFC D 005a Module control circuit D 005b Module control circuit D 020a Auxiliary transformer D 020b External fan supply D 021a Auxiliary circuit D 022a 24V Distribution D 026a ACU fa...

Page 249: ...entifier overview 000C 000D D Example Circuit Diagrams 4xR8i Mika Asikainen 25 6 2019 Revision D A B C D E F 25 6 2019 ACS880 204LC Joni Tuomi 1 Air Circuit Breaker 2 CIO I O module 8 CM Filter 6 Cabinet Fan 01 1 Auxiliary Control Cubicle External 01 2 Incoming Cubicle External 01 3 First LCL Filter Cubicle 01 4 Second LCL Filter Cubicle 01 5 First IGBT Supply Cubicle 01 6 Second IGBT Supply Cubic...

Page 250: ...R 1000 V 630 A 2 POLES ABB Q40 1 01 2 01 Switch Kit ABB Accessory CBH 215 C H 414 5R0 RESISTOR Danotherm Electric R4 9 01 2 01 Charging Kit ABB Accessory SKKD 81 22H4 DIODE BRIGDE 80 A 2200 V 140 A Semikron T40 5 01 2 01 Charging Kit ABB Accessory CONNECTION BUSBAR BUS BAR CU ABB T40 4 01 2 01 Charging Kit ABB Accessory DBL80 80A TERMINAL BLOCK 1000V 80A 16MM2 4AWG 6MM2 ABB X4 6 01 2 01 Charging K...

Page 251: ... AC15 4 A 400 V ABB Q10 Q11 6 01 5 01 6 01 Switch Kit Charging Kit ABB Accessory OSS160GT1S 4 SWITCH FUSE 4 TERMINAL SHROUDS FOR OS100 160G TRANS ABB Q10 2 01 5 01 6 01 Charging Kit ABB Accessory 170M2676 FUSE 35A 1000V DIN00 Bussmann Q10 8 01 5 01 6 01 Charging Kit ABB Accessory OT1600E22 DISCONNECTOR 1600 A 1000 V ICW 50KA ICM 110KA ABB Q11 2 01 5 01 6 01 Switch Kit ABB Accessory OXP12X395 SHAFT...

Page 252: ...IN SUPPLY CABINET COMMON PE BUSBAR AUXILIARY VOLTAGE DISTRIBUTION MAIN BREAKER U INCOMING CUBICLE EXTERNAL LINE UP CHARGING AC to DC 01 2 L1 INPUT1 L2 L3 PE 13 14 050b 2B Q21 1 2 3 4 5 6 Q1U1 2 Q1V1 2 Q1W1 2 1 X6 1 2 Θ 11 12 F6 1 13 14 050b 2C 1 2 3 4 5 6 Q3 63A 1 2 F30 350A 1 2 F30 250A 1 2 F30 150A Q1W1 3 Q1V1 3 Q1U1 3 I I I 1 2 3 4 5 6 Q1 030a 1D Charging Kit ABB Accessory Air Circuit Breaker A...

Page 253: ...2019 ACS880 204LC Joni Tuomi Circuit diagram EFS2 INCOMING CUBICLE EXTERNAL LINE UP CHARGING AC to DC 01 2 Charging Kit ABB Accessory T40 1 T40 2 T40 3 1L1 2T1 Q4 050a 2C 3L2 4T2 5L3 6T3 DC DC 3 1 T40 2 3 1 T40 3 2 T40 1 2 T40 2 2 T40 3 X4 10 1 X4 20 1 X4 30 1 1 X4 32 1 X4 22 1 X4 12 1 2 F40 1 350A 1 2 F40 2 350A 1 2 3 4 5 6 Q40 630A 3 1 T40 1 1 2 R4 10 1 2 R4 20 1 2 R4 30 1 2 R4 11 1 2 R4 12 1 2 ...

Page 254: ...x1 x2 x3 x4 x5 x6 R5 1 10 13 PE 1 2 F3 11 2500A 1 2 F3 12 2500A 1 2 F3 13 2500A x1 x2 x3 x4 x5 x6 R6 1 PE Θ 11 12 F6 10 10 13 1 L1 1 1 L1 2 1 L1 3 1 L2 1 1 L2 2 1 L2 3 1 L3 1 1 L3 2 1 L3 3 x1 x2 x1 x2 x1 x2 C1 14 x1 x2 x1 x2 x1 x2 C1 15 PE PE X6 10 2 Θ 11 12 F6 11 x1 x2 x1 x2 x1 x2 C1 11 x1 x2 x1 x2 x1 x2 C1 12 PE PE x1 x2 x1 x2 x1 x2 C1 13 PE PE Fuse ABB Accessory Filter Unit Kit ABB Accessory x1...

Page 255: ... x5 x6 R5 2 10 13 PE 1 2 F3 21 2500A 1 2 F3 22 2500A 1 2 F3 23 2500A x1 x2 x3 x4 x5 x6 R6 2 PE Θ 11 12 F6 20 10 13 1 L1 1 1 L1 2 1 L1 3 1 L2 1 1 L2 2 1 L2 3 1 L3 1 1 L3 2 1 L3 3 X6 20 2 Θ 11 12 F6 21 PE Fuse ABB Accessory Filter Unit Kit ABB Accessory x1 x2 x1 x2 x1 x2 C1 24 x1 x2 x1 x2 x1 x2 C1 25 PE PE x1 x2 x1 x2 x1 x2 C1 26 PE x1 x2 x1 x2 x1 x2 C1 21 x1 x2 x1 x2 x1 x2 C1 22 PE PE x1 x2 x1 x2 x...

Page 256: ...0850A 7 U2 V2 W2 FIRST IGBT SUPPLY CUBICLE UNIT CHARGING DC to DC 01 5 R1 11 R1 12 F2 11 1400A 2 1 F2 12 1400A 2 1 R10 1 6 5 8 7 13 14 004a 2E 21 22 004a 3E 33 34 004a 6E 41 42 004a 7E 2 1 Q11 1 1600A 4 3 K11 1 A1 A2 R1 22 R1 21 F2 21 1400A 2 1 F2 22 1400A 2 1 CM Filter ABB Accessory CM Filter ABB Accessory Fuse ABB Accessory Fuse ABB Accessory Supply Module ABB Accessory Supply Module ABB Accesso...

Page 257: ... 7 U2 V2 W2 T01 4 005b 1C 060d 5B INVERTER MODULE ACS880 104LC 0850A 7 U2 V2 W2 UNIT CHARGING DC to DC 01 6 R1 31 R1 32 F2 31 1400A 2 1 F2 32 1400A 2 1 R10 2 6 5 8 7 13 14 004b 2E 21 22 004b 3E 33 34 004b 6E 41 42 004b 7E 2 1 Q11 2 1600A 4 3 K11 2 A1 A2 R1 42 R1 41 F2 41 1400A 2 1 F2 42 1400A 2 1 CM Filter ABB Accessory CM Filter ABB Accessory Fuse ABB Accessory Fuse ABB Accessory Supply Module AB...

Page 258: ...2 RX V4 TX V3 INV2 RX V6 TX V5 INV3 4 3 2 1 5 24V 1 6 X5 0V 2 PE 3 4 24V SOL 5 0V SOL 6 24V 1 AUX2 2 GND 3 GND 4 X4 1 2 3 4 OA1G10 AUX CONTACT PLACED IN TEST CONTACT POSITION INSIDE THE SWITCH S MECHANISM AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 1 X13 1 2 3 4 5 X13 1 6 7 8 X13 1 9 10 11 12 13 P11 1 x1 x2 PE1 11 1 GND1 1 13 14 Q11 1 003a 2B 21 22 Q11 1 003a 2B 11 12 Q10 1 003a 5C 33 34 Q11 1 003a 2B...

Page 259: ...2 RX V4 TX V3 INV2 RX V6 TX V5 INV3 4 3 2 1 5 24V 1 6 X5 0V 2 PE 3 4 24V SOL 5 0V SOL 6 24V 1 AUX2 2 GND 3 GND 4 X4 1 2 3 4 OA1G10 AUX CONTACT PLACED IN TEST CONTACT POSITION INSIDE THE SWITCH S MECHANISM AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 1 X13 2 2 3 4 5 X13 2 6 7 8 X13 2 9 P11 2 x1 x2 PE1 12 1 GND1 2 13 14 Q11 2 003b 2B 21 22 Q11 2 003b 2B 11 12 Q10 2 003b 5C 33 34 Q11 2 003b 2B 41 42 Q11 2...

Page 260: ...20 TR V30 RE V40 RE V60 TR V50 T01 2 003a 3D INVERTER MODULE ACS880 104LC 0850A 7 GND BCON 1 X53B 24VDC BCON 2 GND 3 24VDC 4 FE 5 1 2 3 4 5 BDPS L 1 X50B BDPS N 2 3 4 TR V10 RE V20 TR V30 RE V40 RE V60 TR V50 T01 1 003a 2D INVERTER MODULE ACS880 104LC 0850A 7 3 4 GND BCON 1 X53B 24VDC BCON 2 GND 3 24VDC 4 FE 5 1 2 3 4 5 3 4 BDPS L 1 X50B BDPS N 2 2 1 021a 5E F24 2 021a 7A X22 1 7 005b 2A T11 3 X50...

Page 261: ...V10 RE V20 TR V30 RE V40 RE V60 TR V50 T01 3 003b 2D INVERTER MODULE ACS880 104LC 0850A 7 BDPS L 1 X50B BDPS N 2 3 4 GND BCON 1 X53B 24VDC BCON 2 GND 3 24VDC 4 FE 5 1 2 3 4 5 3 4 2 1 2 1 3 4 TR V10 RE V20 TR V30 RE V40 RE V60 TR V50 T01 4 003b 3D INVERTER MODULE ACS880 104LC 0850A 7 GND BCON 1 X53B 24VDC BCON 2 GND 3 24VDC 4 FE 5 1 2 3 4 5 BDPS L 1 X50B BDPS N 2 3 4 005a 2E T11 3 X50A 1 005a 2E T1...

Page 262: ...grams 4xR8i Mika Asikainen 25 6 2019 Revision D A B C D E F 25 6 2019 ACS880 204LC Joni Tuomi Circuit diagram EFS2 575V 600V 660V 690V 540V 525V TP1 TP2 AUXILIARY VOLTAGE DISTRIBUTION AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 1 2 F21 1 1 2 F21 2 T21 230V 115V N N U1 Θ T21X1 8 6 5 4 3 2 1 9 10 T21X2 1 2 3 5 4 12 11 14 050b 4B F22 1 2 001a 2E Q21 2 001a 2E Q21 4 021a 7D X22 1 61 002b 3A X6 20 1 021a 1...

Page 263: ...D10000695768 External fan supply 020b 021a D 01 Example Circuit Diagrams 4xR8i Mika Asikainen 25 6 2019 Revision D A B C D E F 25 6 2019 ACS880 204LC Joni Tuomi Circuit diagram EFS2 Q20 1 1 2 3 4 5 6 L 230V N 50hz EXTERNAL FAN SUPPLY AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 12 11 14 050b 4B 1 2 3 4 F20 1 16A 1 PEQ20 Q20 026a 1A F115 10 1 026a 1A F115 10 3 Example circuit diagrams 263 ...

Page 264: ...N BREAKER SUPPLY MAIN BREAKER CONTROL TEMP FAULT POWER SUPPLY 24VDC AUXILIARY VOLTAGE DISTRIBUTION 01 1 12 11 14 050b 2B A1 A2 K8 3 4 9 10 14 17 18 24 25 26 27 28 29 31 30 32 33 19 20 61 115 230VAC L X22 1 11 115 230VAC L X22 1 12 13 15 16 1 115 230VAC N X22 1 2 5 6 8 7 21 22 23 115 230VAC L X22 1 62 12 11 14 050b 5B 1 2 F23 6A 12 11 14 050b 5B 1 2 F24 6A 050a 3B A51 XRO1 A 13 050a 2B Q4 A1 050a 5...

Page 265: ...nen 25 6 2019 Revision D A B C D E F 25 6 2019 ACS880 204LC Joni Tuomi Circuit diagram EFS2 POWER 24V Alarm T22 PE PE N 2 L 3 DC 2 DC 1 DC 1 DC 2 L1 N BSFC BCU CIO AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 6 X22 3 5 4 1 2 3 PE1 X22 3 X22 3 PE1 1 021a 7B X22 1 7 021a 1B X22 1 13 050a 1B A51 XPOW A 1 050a 1B A51 XPOW A 2 004a 1D A11 1 X5A 1 004a 1D A11 1 X5A 2 004b 1D A11 1 X5A 1 004b 1D A11 1 X5A 2 0...

Page 266: ...RY CONTROL CUBICLE EXTERNAL M 1 WH Tacho 4 BL GND 1 YE PWM 2 RD 10V 3 L BK CON10 N BL CON11 PE GNYE CON12 G115 20 INCOMING UNIT FAN 01 1 X115 10 FE 13 12 14 11 X115 10 1 2 PE 1 1 2 3 4 F115 10 6A 11 DI1 XDIO1 12 DCOM 13 DO1 31 DI3 XDIO3 32 DCOM 33 DO3 41 DI4 XDIO4 42 DCOM 43 DO4 1 DI5 XDI1 2 DCOM 3 DI6 4 DCOM 5 DI7 XDI2 6 DCOM 7 DI8 8 DCOM 1 AI1 XAI1 2 AI1 3 SHIELD 1 AI2 XAI2 2 AI2 3 SHIELD 2 GND ...

Page 267: ...G115 30 FAN CENTRIFUGAL R3G225 RE07 20 M 1 WH Tacho 4 BL GND 1 YE PWM 2 RD 10V 3 L BK CON10 N BL CON11 PE GNYE CON12 G115 40 FAN CENTRIFUGAL R3G225 RE07 20 LCL FILTER FAN LCL FILTER FAN FIRST LCL FILTER CUBICLE 01 3 1 1 2 3 4 F115 40 6A 1 X115 30 FE 13 12 14 11 X115 30 1 2 PE 1 2 3 4 F115 30 6A X115 40 FE 13 12 14 11 X115 40 1 2 PE 01 4 Cabinet Fan ABB Accessory Cabinet Fan ABB Accessory 026a 5A F...

Page 268: ...K CON10 N BL CON11 PE GNYE CON12 G115 51 FAN KIT ACS880 107LC R3G225 RE07 20 Terminated CIO 01 NODE IGBT SUPPLY UNIT FAN IGBT SUPPLY UNIT FAN FIRST IGBT SUPPLY CUBICLE 01 5 1 1 2 3 4 F115 51 6A 1 X115 50 FE 13 12 14 11 X115 50 1 2 PE 1 2 3 4 F115 50 6A X115 51 FE 13 12 14 11 X115 51 1 2 PE 11 DI1 XDIO1 12 DCOM 13 DO1 31 DI3 XDIO3 32 DCOM 33 DO3 41 DI4 XDIO4 42 DCOM 43 DO4 1 DI5 XDI1 2 DCOM 3 DI6 4...

Page 269: ...YE CON12 G115 60 FAN KIT ACS880 107LC R3G225 RE07 20 M 1 WH Tacho 4 BL GND 1 YE PWM 2 RD 10V 3 L BK CON10 N BL CON11 PE GNYE CON12 G115 61 FAN KIT ACS880 107LC R3G225 RE07 20 IGBT SUPPLY UNIT FAN IGBT SUPPLY UNIT FAN SECOND IGBT SUPPLY CUBICLE 01 6 1 1 2 3 4 F115 61 6A 1 X115 60 FE 13 12 14 11 X115 50 1 2 PE 1 2 3 4 F115 60 6A X115 61 FE 13 12 14 11 X115 61 1 2 PE Cabinet Fan ABB Accessory Cabinet...

Page 270: ...1 22 24 8C 42 41 44 52 51 54 7C C1 35 38 61 64 72 71 74 82 81 84 92 91 94 02 01 04 134 131 132 050a 2D D1 C11 31 34 U1 C2 W3 W4 D2 C12 U2 Q1 001a 7A CIRCUIT BREAKER AIR LV E4 2S_3200EKIP DIP LI ACC220V IEC C3 NE NE 36 62 C13 32 104 101 102 3D 114 111 112 122 121 124 132 131 134 142 141 144 95 96 98 CONTACT POSITION WHEN CIRCUIT BREAKER OPEN AUP CONTACT POSITIONS 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0...

Page 271: ... BREAKER CONTROL DICOM DIOGND ON AUXILIARY CONTROL CUBICLE EXTERNAL 0 1 1 0 0 1 13 14 S4 1A 01 1 1L1 2T1 001b 2E 3L2 4T2 001b 2E 5L3 6T3 001b 2E 14 13 22 21 A1 A2 Q4 Q1 030a 1D 134 131 132 33 NO 33 A51 050b 1E 24VDC 2A 050c 1A 060d 4D 050d 1D CONTROL UNIT BCU 12 1 24V 2 GND 3 24V 4 GND 1 2 A51 XPOW 3 4 11 A51 XRO1 12 13 A51 XRO2 23 22 21 A51 XRO3 31 32 11 NC 12 COM 13 NO 21 NC 22 COM 23 NO 31 NC 3...

Page 272: ...AIN BREAKER FB 1 CLOSED XDIB 4 A51 CIRCUIT BRK FAULT 0 FAULT XDIB 5 A51 EARTH LEAKAGE 1 NO FAULT XDIB 6 A51 RESET 1 RESET XDIB 7 A51 EMERGENCY STOP 0 ACTUATED AUXILIARY VOLTAGE FAILURE 0 1 1 0 0 1 13 14 S21 1A AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 12 11 14 K8 021a 7E A51 050a 1E CONTROL UNIT BCU 12 5 24VDC 6 DICOM 7 24VD 8 DIGND S21 13 14 2E 23 24 DOOR 44 X22 5 IN1 6 SGND 7 IN2 8 SGND 5 7 6 8 A5...

Page 273: ...m EFS2 NUMBER OF FIBER CONNECTIONS DEPENDS ON CONTROL UNIT VARIANT AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 V1T TR V1R RE V2T TR V2R RE V3T TR V3R RE V4T TR V4R RE V5T TR V5R RE V6T TR V6R RE V7T TR V7R RE A51 050a 1E CONTROL UNIT BCU 12 1 VREF 2 VREF 3 AGND A51 XAI 1 2 3 1 3 A51 XDIO 2 4 4 5 7 6 A51 XAO 1 2 4 3 4 AI1 5 AI1 6 AI2 7 AI2 1 AO1 2 AO1 3 AO2 4 AO2 1 DIO1 3 0VD 2 DIO2 4 0VD 005a 6B T01 1...

Page 274: ...MORY UNIT KIT ZMU 02 A51_SDCARD SD AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 X13 RJ45 FOR PANEL SAFETY OPTION X12 5 B X485 6 A 7 BGND 8 SHIELD XETH RJ45 not in use SD CARD X9 SLOT4 SLOT4 Battery BR 2032 MEMORY UNIT X205 A51 050a 1E CONTROL UNIT BCU 12 SLOT1 SLOT1 SLOT1 SLOT1 SLOT2 SLOT2 SLOT3 SLOT3 DDPI 01 A58 PANEL KIT X101 X102 X103 X100 DOOR A59 CONTROL PANEL ACS AP W MODULE X3 USB 1 B XD2D 2 A 3...

Page 275: ...E 5 T01 2 003a 3D 005a 1C IN1 1 X52B SGND 2 IN2 3 SGND 4 FE 5 OUT1 1 X51B SGND 2 OUT2 3 SGND 4 FE 5 T01 3 003b 2D 005b 1B IN1 1 X52B SGND 2 IN2 3 SGND 4 FE 5 OUT1 1 X51B SGND 2 OUT2 3 SGND 4 FE 5 T01 4 003b 3D 005b 1C IN1 1 X52B SGND 2 IN2 3 SGND 4 FE 5 OUT1 1 X51B SGND 2 OUT2 3 SGND 4 FE 5 AUXILIARY CONTROL CUBICLE EXTERNAL 01 1 A51 XSTOA 1 2 3 4 1 2 3 4 T01 1 X51A 4 3 2 1 T01 1 X52A 5 5 1 2 3 4 ...

Page 276: ...276 ...

Page 277: ... by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at www abb com dr...

Page 278: ...www abb com drives 3AXD50000284436A 2019 ABB Oy All Rights Reserved Specifications subject to change without notice 3AXD50000284436 Rev A EN EFFECTIVE 2019 06 30 ...

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