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Start-up procedure
Tasks
Safety
WARNING!
Obey the safety instructions during the start-up procedure. See
Safety instructions for ACS880
liquid-cooled multidrive cabinets and modules
(3AXD50000048633 [English]). Only qualified
electricians are allowed to start-up the drive.
Checks/Settings with no voltage connected
WARNING!
Ensure that the disconnector of the supply transformer is locked to the off (0) position, that
means no voltage is, or can not be, connected to drive inadvertently.
The no-load current of the IGBT supply unit must be taken into account if pretests (eg, factory tests)
are made on the IGBT supply unit by using a temporary main AC supply. The no-load current circulates
between the supply network and the LCL filter capacitors and therefore stresses the supply transformer.
To avoid supply transformer overload, the supply transformer must be dimensioned according to 15%
of IGBT supply unit nominal current. The transformer should be dedicated for the IGBT supply unit
only, no other (sensitive) load shall be connected in same transformer secondary to avoid disturbance
and malfunction.
In case a generator is used as a supply, it should be dimensioned according to the nominal current of
the IGBT supply unit.
Supply transformer
IGBT supply module
LCL filter
I(noload)
Check that the main disconnecting device (main switch-disconnector or main circuit breaker) [Q1] is
switched off.
Check the mechanical and electrical installation. See chapter
.
Check the settings of breakers/switches in the auxiliary circuits.
Drives with a charging switch [Q3] and a DC switch-disconnector for line-up charging [Q40]: Open the
charging circuit switch [Q3] and the DC switch-disconnector for line-up charging [Q40].
If time relays, or relays with delayed make contact or break contact are used in emergency stop circuits,
check the relay time settings. See delivery-specific circuit diagrams and safety function specific docu-
mentation (if applicable).
Disconnect the unfinished or unchecked 230 V AC cables that lead from the terminal blocks to the
outside of the equipment.
Check that both circuits of STO terminals on the supply control unit are closed (IN1 and IN2 must be
connected to OUT). The supply unit cannot start is either circuit is open. Refer to the wiring diagrams
delivered with the drive and chapter .
Check that both channels of STO IN (X52) connector on IGBT supply module are connected to 24 V DC
for the supply unit to start.
118 Start-up
Summary of Contents for ACS880-204LC
Page 1: ... ABB INDUSTRIAL DRIVES ACS880 204LC IGBT supply modules Hardware manual ...
Page 2: ......
Page 4: ......
Page 16: ...16 ...
Page 32: ...32 ...
Page 39: ...Overview of kits Cabinet construction 39 ...
Page 40: ...Stage 1 Installation of common parts 40 Cabinet construction ...
Page 41: ...Stage 2 Installation of LCL side plates and common AC bus Cabinet construction 41 ...
Page 42: ...Stage 3 Installation of brackets for Flat PLS holder 42 Cabinet construction ...
Page 43: ...Stage 4A BLCL 15LC 7 AC connection and fuse busbars installation Cabinet construction 43 ...
Page 44: ...Stage 4B BLCL 24LC 7 AC connection and fuse busbars installation 44 Cabinet construction ...
Page 46: ...Stage 6 LCL choke and LCL choke busbar installation 46 Cabinet construction ...
Page 50: ...Stage 9 Installation of LCL shroud kit 50 Cabinet construction ...
Page 52: ...Overview of kits 52 Cabinet construction ...
Page 53: ...Stage 1 Installation of common parts Cabinet construction 53 ...
Page 54: ...Stage 2 Installation of LCL side plates and common AC bus 54 Cabinet construction ...
Page 55: ...Stage 3 Installation of brackets for Flat PLS holder Cabinet construction 55 ...
Page 56: ...Stage 4 AC connection and fuse busbars installation 56 Cabinet construction ...
Page 58: ...Stage 6 LCL choke and LCL choke busbar installation 58 Cabinet construction ...
Page 61: ...Stage 9 Installation of LCL shroud kit Cabinet construction 61 ...
Page 65: ...Overview of kits Cabinet construction 65 ...
Page 66: ...Stage 1 Installation of common parts 66 Cabinet construction ...
Page 67: ...Stage 2 Side plate module mounting mechanics and quick connectors Cabinet construction 67 ...
Page 68: ...Stage 3 Flat PLS support kit for AC and common AC connection busbars 68 Cabinet construction ...
Page 69: ...Stage 4 Fan heat exchanger and cooling components Cabinet construction 69 ...
Page 70: ...Stage 5A Installation of DC busbars 70 Cabinet construction ...
Page 72: ...Stage 6 Module installation 72 Cabinet construction ...
Page 73: ...Stage 7 Installation of shrouding Cabinet construction 73 ...
Page 77: ...Overview of kits Cabinet construction 77 ...
Page 78: ...Stage 1 Installation of common parts 78 Cabinet construction ...
Page 79: ...Stage 2 Side plate module mounting mechanics and quick connectors Cabinet construction 79 ...
Page 80: ...Stage 3 Flat PLS support kit for AC and common AC connection busbars 80 Cabinet construction ...
Page 81: ...Stage 4 Fan heat exchanger and cooling components Cabinet construction 81 ...
Page 82: ...Stage 5A Installation of DC busbars 82 Cabinet construction ...
Page 84: ...Stage 6 Module installation 84 Cabinet construction ...
Page 85: ...Stage 7 Installation of shrouding Cabinet construction 85 ...
Page 89: ...Overview of kits Cabinet construction 89 ...
Page 90: ...Stage 1 Installation of common parts 90 Cabinet construction ...
Page 91: ...Stage 2 Side plate module mounting mechanics and quick connectors Cabinet construction 91 ...
Page 92: ...Stage 3 Flat PLS support kit for AC and common AC connection busbars 92 Cabinet construction ...
Page 93: ...Stage 4 Fan heat exchanger and cooling components Cabinet construction 93 ...
Page 94: ...Stage 5A Installation of DC busbars 94 Cabinet construction ...
Page 96: ...Stage 6 Module installation 96 Cabinet construction ...
Page 97: ...Stage 7 Installation of shrouding Cabinet construction 97 ...
Page 98: ...98 ...
Page 114: ...114 ...
Page 125: ...a b c Maintenance 125 ...
Page 180: ...180 ...
Page 206: ...206 ...
Page 208: ...Frame R8i module 208 Dimension drawings ...
Page 209: ... Quick connector Dimension drawings 209 ...
Page 210: ...LCL filter components Grid side choke BLCL 15LC 7 and BLCL 24LC 7 210 Dimension drawings ...
Page 211: ... Grid side choke BLCL 25LC 7 Dimension drawings 211 ...
Page 212: ... Converter side choke BLCL 15LC 7 and BLCL 24LC 7 212 Dimension drawings ...
Page 213: ... Converter side choke BLCL 25LC 7 Dimension drawings 213 ...
Page 214: ... Capacitor www tdk electronics tdk com 214 Dimension drawings ...
Page 276: ...276 ...