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Maintenance 111

12

Maintenance

Contents of this chapter

This chapter contains preventive maintenance instructions.

Maintenance intervals

If installed in an appropriate environment, the drive requires very little maintenance. The
table below lists the routine maintenance intervals recommended by ABB. The
recommended maintenance intervals and component replacements are based on
specified operational and environmental conditions.

Note:

Long-term operation near the specified maximum ratings or environmental

conditions may require shorter maintenance intervals for certain components.

The tables below contain user tasks. For tasks to be performed by ABB and more details
on the maintenance, consult your local ABB Service representative. On the Internet, go to

www.abb.com/searchchannels.



Descriptions of symbols



Recommended annual maintenance actions by the user

ABB recommends these annual inspections to ensure the highest reliability and optimum
performance.

Action

Description

I

Visual inspection and maintenance action if needed

P

Performance of on/off-site work (commissioning, tests, measurements or other work)

R

Replacement of component

Action

Target

I

IP42 air inlet and outlet meshes on the cabinet doors

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Summary of Contents for ACS880-07C

Page 1: ... ABB INDUSTRIAL DRIVES Hardware manual ACS880 07C drives 45 to 710 kW 50 to 700 hp ...

Page 2: ...0016067 ABB Drive Connectivity Control Panel User s manual 3AXD50000515110 3AXD50000514663 Drive firmware manuals and guides ACS880 primary control program firmware manual 3AUA0000085967 3AXD50000009105 Quick start up guide for ACS880 drives with primary control program 3AUA0000098062 3AXD50000009107 Option manuals and guides Drive composer start up and maintenance PC tool user s manual 3AUA000009...

Page 3: ...S880 07C drives 45 to 710 kW 50 to 700 hp 3AXD50000764860 Rev A EN EFFECTIVE 2022 8 26 2022 ABB All Rights Reserved 1 Safety instructions 4 Mechanical installation Table of contents 6 Electrical installation 10 Start up ...

Page 4: ......

Page 5: ... principle and hardware description Contents of this chapter 25 Product overview 25 Single line circuit diagram of the drive 26 Block diagram of the brake and DC options D150 27 General information on the cabinet layout 28 Cabinet layout of frames R6 to R9 29 Cabinet layout of frames R10 to R11 30 Overview of power and control connections 31 Door switches and lights 33 Main switch disconnector Q1 ...

Page 6: ...Selecting the main contactor 49 Examining the compatibility of the motor and drive 50 Protecting the motor insulation and bearings 50 Requirements table 51 Additional requirements for ABB motors of types other than M2_ M3_ M4_ HX_ and AM_ 53 Additional requirements for the braking applications 53 Additional requirements for ABB high output and IP23 motors 53 Additional requirements for non ABB hig...

Page 7: ...nnecting a motor temperature sensor to the drive I O 66 6 Electrical installation Contents of this chapter 67 Warnings 67 Checking the insulation of the assembly 67 Drive 67 Input cable 67 Motor and motor cable 68 Brake resistor assembly 68 Checking the compatibility with grounded systems 68 Connecting the power cables 70 Connection diagram 70 Layout of the power cable connection terminals and lea...

Page 8: ...or the control unit 92 AI1 and AI2 as Pt100 Pt1000 PTC and KTY84 sensor inputs XAI XAO 93 DI6 XDI 6 as PTC sensor input 94 DIIL input XD24 1 94 Drive to drive link XD2D 94 Safe torque off XSTO 95 Technical data 95 8 Control unit of frames R10 and R11 Contents of this chapter 99 Layout 100 Default I O connection diagram of frames R10 and R11 101 Notes 102 Drive to drive link XD2D 102 Ground isolati...

Page 9: ...control panel battery 134 Replacing the control unit battery 134 Memory unit 134 Transferring the memory unit 135 13 Technical data Contents of this chapter 137 Ratings 137 Definitions 138 Derating 139 Ambient temperature derating 139 Altitude derating 140 Deratings for special settings in the drive control program 140 Low noise 140 High speed mode 142 Low noise mode derating 143 Dimensions and we...

Page 10: ...s 169 Applicable standards 169 Category C3 170 Category C4 170 Cyber security disclaimer 171 Disclaimer 171 14 Dimension drawings Frame sizes R6 to R8 174 Frame size R9 175 Frame size R10 176 Frame size R11 177 15 Safe torque off function Contents of this chapter 179 16 Resistor braking Contents of this chapter 181 Operation principle and hardware description 181 Planning the braking system 181 Se...

Page 11: ...up 184 Technical data 185 Ratings 185 Terminals and cable lead through data 186 Further information Product and service inquiries 187 Product training 187 Providing feedback on ABB Drives manuals 187 Document library on the Internet 187 ...

Page 12: ...12 ...

Page 13: ...s which can cause injury or death or damage to the equipment They also tell you how to prevent the danger The manual uses these warning symbols Electricity warning tells about hazards from electricity which can cause injury or death or damage to the equipment General warning tells about conditions other than those caused by electricity which can cause injury or death or damage to the equipment Ele...

Page 14: ...Wear protective gloves and long sleeves Some parts have sharp edges Handle the drive module carefully Use safety shoes with a metal toe cap to avoid foot injury For frames R10 and R11 Lift the module with a lifting device only Use the designated lifting points Make sure that the module does not topple over when you move it on the floor Extend the support legs by pressing each leg a little down 1 2...

Page 15: ...efore the start up to prevent the drive cooling fan from drawing the dust inside the drive Make sure that there is sufficient cooling See section Examining the installation site on page 41 Before you connect voltage to the drive make sure that the cabinet doors are closed Keep the doors closed during the operation Before you adjust the drive operation limits make sure that the motor and all driven...

Page 16: ...ltage from the input busbars of the drive Make sure that reconnection is not possible Lock the disconnectors to open position and attach a warning notice to them If the drive is connected to a permanent magnet motor disconnect the motor from the drive with safety switch or by other methods Disconnect any external power sources from the control circuits before you do work on the control cables Afte...

Page 17: ...o a voltage higher than what is on the type designation label If you do the brake chopper starts to operate which causes the overheating of the brake resistor if present Overvoltage can also cause the motor to rush to its maximum speed We do not recommend that you secure the cabinet by arc welding If you have to obey the instructions in section Arc welding on page 48 Note The motor cable terminals...

Page 18: ...When you unplug the cables always hold the connector not the cable itself Do not touch the ends of the fibers with bare hands as the ends are extremely sensitive to dirt Do not bend the fiber optic cables too tightly The minimum allowed bend radius is 35 mm 1 4 in ...

Page 19: ...of the grounding conductors is sufficient See section Selecting the power cables on page 56 Obey the local regulations Connect the power cable shields to protective earth PE of the drive to make sure of personnel safety Make a 360 grounding of the power and control cable shields at the cable entries to suppress electromagnetic disturbances In a multiple drive installation connect each drive separa...

Page 20: ...onnect the motor make sure that the motor cannot rotate during work Make sure that no other system like hydraulic crawling drives can rotate the motor directly or through any mechanical connection like felt nip rope etc Measure that the installation is de energized Use a multimeter with an impedance of at least 1 Mohm Make sure that the voltage between the drive output terminals U2 V2 W2 and the g...

Page 21: ...hematic symbols The manual is written for readers worldwide Both SI and imperial units are shown Contents of the manual This manual contains the instructions and information for the basic drive configuration The chapters of the manual are briefly described below Safety instructions gives safety instructions for the installation start up operation and maintenance of the drive Introduction to the ma...

Page 22: ...implementing Resistor braking describes selection protection and wiring of optional brake choppers and resistors The chapter also contains technical data Related manuals See List of related manuals on the inside of the front cover Categorization by frame size and option code Some instructions technical data and dimension drawings which concern only certain frame sizes are marked with the symbol of...

Page 23: ...00 Checking the compatibility with grounded systems page 68 Connect the power cables Connect the control cables Connecting the power cables page 70 Connecting the control cables page 75 Check the installation Installation checklist page 105 Start the drive up Start up page 107 Operate the drive start stop speed control etc ACS880 quick start up guide firmware manual Term Abbreviation Explanation E...

Page 24: ...rive IGBT Insulated gate bipolar transistor a voltage controlled semiconductor type widely used in drives due to their easy controllability and high switching frequency I O Input Output MCCB Molded case circuit breaker ZCU Drive control unit As standard the external I O control signals are connected to the control unit or optional I O extensions mounted on it ZGAB Brake chopper adapter board ZGAD ...

Page 25: ...apter briefly describes the operation principle and construction of the drive Product overview The ACS880 07C is an air cooled cabinet installed drive for controlling asynchronous AC induction motors permanent magnet synchronous motors AC induction servomotors and ABB synchronous reluctance motors SynRM motors with option N7502 ...

Page 26: ...or F250 T21 Auxiliary voltage transformer supplying 24 V and 230 115 V control voltage for eg cabinet fan s control devices and I O extension adapter module T1 Drive module R12 Optional du dt filter E205 HTL pulse encoder for optional FEN 31 HTL incremental encoder interface module L502 PTC sensors for optional thermistor relay s L505 2L505 or Pt100 sensors for optional Pt100 relays xL506 T ...

Page 27: ...R6 to R9 An AC input choke is included in frames R10 and R11 3 Inverter Converts direct current and voltage to alternating current and voltage 4 Brake chopper option D150 Conducts the surplus energy from the intermediate DC circuit of the drive to the brake resistor when necessary The chopper operates when the DC link voltage exceeds a certain maximum limit The voltage rise is typically caused by ...

Page 28: ...28 Operation principle and hardware description General information on the cabinet layout IP22 IP42 ...

Page 29: ... option L504 4 Main switch disconnector 14 Power cable connection terminals and du dt filter option E205 5 Thermistor relays and Pt100 relays options L505 and L506 15 Connection terminals for options F250 Q951 Q952 Q963 Q964 M600 M605 L505 L506 See page 32 6 Buffering module C22 16 Cabinet heater option G300 7 Swing out frame 17 PE busbar 8 Lights options G301 18 Power cable lead throughs 9 Fan 19...

Page 30: ... option L504 4 Main switch disconnector 14 Power cable connection terminals and du dt filter option E205 5 Thermistor relays and Pt100 relays options L505 and L506 15 Connection terminals for options F250 Q951 Q952 Q963 Q964 M600 M605 L505 L506 See page 32 6 Buffering module C22 16 Cabinet heater option G300 7 Swing out frame 17 PE busbar 8 Lights options G301 18 Power cable lead throughs 9 Fan 19...

Page 31: ...unit see page 134 5 Connector for safety functions module 6 See Control unit of frames R6 to R9 page 89 and Control unit of frames R10 and R11 page 99 7 Additional terminal block X504 for control cable connections to the control unit option L504 8 Connection terminals for options G300 G307 see pages 81 and 84 9 Connection terminals for options see page 32 10 See section Control panel page 34 11 Ex...

Page 32: ... X602 X603 X604 or X605 Starter for auxiliary motor fan options M601 M605 X506 Thermistor relay or Pt100 relays option L505 or L506 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 1 1 1 2 2 2 3 3 3 4 4 4 PE PE PE U U U V V V W W W 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 1 1 1 2 2 2 PE PE PE 4 4 4 5 5 5 1 1 1 2 2 2 PE PE PE 4 4 4 5 5 5 1 4 4 1 2 5 5 2 3 6 6 3 PE PE PE PE 7 10 10 7 8 11 11 8 9 12 ...

Page 33: ...el in English Label in local language Description 1 MAIN CONT Operating switch with option F250 2 EMERGENCY STOP RESET Emergency stop reset push button with options Q951 Q952 Q963 and Q964 3 EMERGENCY STOP Emergency stop push button with options Q951 Q952 Q963 and Q964 The layout depends on the options selected OFF ON 0 Opens the main contactor Q2 1 Closes the main contactor Q2 ...

Page 34: ...xist with certain other options or may require additional engineering Check actual availability with ABB Degree of protection Definitions According to IEC EN 60529 the degree of protection is indicated by an IP code where the first numeral means protection against ingress of solid foreign objects and the second numeral protection against ingress of water The IP codes of the standard cabinet and op...

Page 35: ...mounted around the drive DC busbars The filter protects the motor bearings by reducing the bearing currents More information on when the option is required See section Examining the compatibility of the motor and drive on page 50 Cabinet heater with external supply option G300 The option contains 50 W heating elements in the cubicles where needed load switch for providing electrical isolation duri...

Page 36: ...vision of motors equipped with PTC thermistors When the motor temperature rises to the thermistor wake up level the thermistor resistance increases sharply The relay detects the change and indicates motor overtemperature through its auxiliary contacts Option L505 provides a thermistor relay and an auxiliary relay and connection terminals for one measuring circuit one PTC thermistor and for one nor...

Page 37: ...auxiliary relays of the normally open contacts of the Pt100 relays for example to main breaker control circuit of the drive for opening the breaker in case of motor overtemperature or appropriate digital input of the drive for tripping the drive and generating a fault message in case of motor overtemperature or customer control circuit See also firmware manual for parameter settings Wiring the Pt1...

Page 38: ... of the drive The first digits from left express the basic configuration The optional selections are given thereafter separated by plus signs eg E205 The main selections are described below Not all selections are available for all types or with all options For more information refer to ACS880 Ordering Information 3AXD10000052815 available on request ...

Page 39: ... Degree of protection B054 IP42 Resistor braking D150 Brake choppers page 35 Filters E200 EMC filter for second environment TN grounded system category C3 See page 35 E205 du dt filter page 35 E208 Common mode filter page 35 only for R10 R11 Line options F250 Line contactor Heaters and auxiliary control voltage G300 Cabinet heater external supply See page 35 G307 Terminals for connecting external ...

Page 40: ...A M604 Trip limit setting range 6 3 10 A M605 Trip limit setting range 10 16 A Control program N7502 Control program for synchronous reluctance motors SynRM N8010 IEC 61131 3 application programmability Specialties P902 Customized P904 Extended warranty P974 IOT control panel Safety functions Q951 Emergency stop of Category 0 with opening the main contactor or breaker Q952 Emergency stop of Catego...

Page 41: ...d the unit is of non flammable material There is enough free space above the drive to enable cooling air flow service and maintenance The floor that the unit is installed on is of non flammable material as smooth as possible and strong enough to support the weight of the unit Check the floor flatness with a spirit level The maximum allowed deviation from the surface level is 5 mm 0 2 in in every 3...

Page 42: ...ive cannot be used when replacing the drive modules that run on wheels Necessary tools The tools required for moving the unit to its final position fastening it to the floor and wall and tightening the connections are listed below crane fork lift or pallet truck check load capacity iron bar jack and rollers Pozidriv and Torx 2 5 6 mm screwdrivers torque wrench set of wrenches or sockets ...

Page 43: ...he original package to installation site as shown below to avoid damaging the cabinet surfaces and door devices When you use a pallet truck check its load capacity before you move the drive A Lifting the transport package with slings 1 Lifting points B Lifting the transport package with forklift 1088 2321 A B 1 ...

Page 44: ...he control unit at the factory appropriate drive and option module manuals delivery documents Check that there are no signs of damage Before attempting installation and operation check the information on the type designation labels of the drive to verify that the delivery is of the correct type See section Type designation key on page 38 Moving the drive cabinet Move drive cabinet carefully in the...

Page 45: ...binet for cooling Leave some space at the side where the cabinet outmost hinges are to allow the doors to open sufficiently w The doors must open 120 to allow the drive module replacement Note 1 Any height adjustment must be done before fastening the units or shipping splits together Height adjustment can be done by using metal shims between the cabinet bottom and floor Note 2 If the lifting eyes ...

Page 46: ...ecommended maximum distance between the clamps in the front edge is 800 mm 31 5 2 If floor mounting from back is not possible fasten the cabinet at the top to wall with L brackets not included in the delivery using the lifting bar fastening holes 1 Fasten the cabinet to the floor through the bottom fastening holes with M10 to M12 3 8 to 1 2 bolts The recommended maximum distance between the front ...

Page 47: ...to the cabinet by bottom plates To ensure the degree of protection for the cabinet use the original bottom plates delivered with the unit With user defined cable entries take care of the degree of protection fire protection and EMC compliance WARNING Make sure that the incoming air is sufficiently clean If not dust goes into the cabinet The outlet filter on the cabinet roof prevents dust from goin...

Page 48: ...ame at the bottom within 0 5 meters 1 5 ft of the welding point Note The thickness of the zinc coating of the cabinet frame is 100 to 200 micrometers WARNING Make sure that the return wire is connected correctly Welding current must not return via any component or cabling of the drive If the welding return wire is connected improperly the welding circuit can damage electronic circuits in the cabin...

Page 49: ...s be designed and made according to applicable local laws and regulations ABB does not assume any liability whatsoever for any installation which breaches the local laws and or other regulations Furthermore if the recommendations given by ABB are not followed the drive may experience problems that the warranty does not cover Selecting the supply disconnecting device The drive is equipped with a ma...

Page 50: ...e output voltage If the motor and drive are not of the same size consider the following operation limits of the drive control program motor nominal voltage range 1 6 2 UN motor nominal current range 1 6 2 IN of the drive in DTC control and 0 2 IN in scalar control The control mode is selected by a drive parameter Protecting the motor insulation and bearings The drive employs modern IGBT inverter t...

Page 51: ...C 315 100 kW PN 350 kW or IEC 315 frame size IEC 400 PN 350 kW or frame size IEC 400 ABB motors Random wound M2_ M3_and M4_ UN 500 V Standard N N CMF 600 V UN 690 V cable length 150 m Reinforced du dt N du dt N du dt CMF 600 V UN 690 V cable length 150 m Reinforced N N CMF Form wound HX_and AM_ 380 V UN 690 V Standard n a N CMF PN 500 kW N CMF PN 500 kW N du dt CMF Old form wound HX_and modular 38...

Page 52: ...are needed in the applied drive operation range Abbr Definition UN Nominal AC line voltage ÛLL Peak line to line voltage at motor terminals which the motor insulation must withstand PN Motor nominal power du dt du dt filter at the output of the drive option E205 CMF Common mode filter N N end bearing insulated motor non drive end bearing n a Motors of this power range are not available as standard...

Page 53: ...e part of its operation time Example Motor insulation requirement for a 400 V AC line voltage application must be selected as if the drive were supplied with 480 V Additional requirements for ABB high output and IP23 motors The rated output power of high output motors is higher than what is stated for the particular frame size in EN 50347 2001 This table shows the requirements for ABB random wound...

Page 54: ... Motor insulation system ABB du dt filter insulated N end bearing and ABB common mode filter PN 100 kW or frame size IEC 315 100 kW PN 350 kW or IEC 315 frame size IEC 400 UN 420 V Standard ÛLL 1300 V N or CMF N CMF 500 V UN 600 V Reinforced ÛLL 1600 V du dt N or CMF N du dt CMF or Reinforced ÛLL 1800 V N or CMF N CMF 600 V UN 690 V Reinforced ÛLL 1800 V N du dt N du dt CMF Reinforced ÛLL 2000 V 0...

Page 55: ...ram below Multiply the values by the nominal supply voltage UN and substitute into equation t 0 8 ÛLL du dt Additional note for sine filters Sine filters protect the motor insulation system Therefore du dt filter can be replaced with a sine filter The peak phase to phase voltage with the sine filter is approximately 1 5 UN A Drive with du dt filter B Drive without du dt filter I Motor cable length...

Page 56: ... Ground motor cable shields 360 at both ends Keep the motor cable and its PE pigtail twisted shield as short as possible to reduce high frequency electromagnetic emissions Note When continuous metal conduit is employed shielded cable is not required The conduit must have bonding at both ends A four conductor system is allowed for input cabling but shielded symmetrical cable is recommended Compared...

Page 57: ...A 3 R7 3 120 3 150 ACS880 07C 0206A 3 R7 3 150 3 240 ACS880 07C 0246A 3 R8 2 3 70 2 3 95 ACS880 07C 0293A 3 R8 2 3 95 2 3 120 ACS880 07C 0363A 3 R9 2 3 120 2 3 185 ACS880 07C 0430A 3 R9 2 3 150 2 3 240 ACS880 07C 0505A 3 R10 3 3 95 3 3 150 ACS880 07C 0585A 3 R10 3 3 120 3 3 185 ACS880 07C 0650A 3 R10 3 3 150 3 3 240 ACS880 07C 0725A 3 R11 3 3 185 4 3 185 ACS880 07C 0820A 3 R11 3 3 240 4 3 240 ACS8...

Page 58: ...res with an open helix of copper tape or copper wire The better and tighter the shield the lower the emission level and bearing currents Symmetrical shielded cable with three phase conductors and a concentric PE conductor as shield The shield must meet the requirements of IEC 61439 1 see page 56 Check with local state country electrical codes for allowance Symmetrical shielded cable with three pha...

Page 59: ...same cable Relay controlled signals providing their voltage does not exceed 48 V can be run in the same cables as digital input signals The relay controlled signals should be run as twisted pairs Relay cable type The cable type with braided metallic screen for example ÖLFLEX by LAPPKABEL Germany has been tested and approved by ABB Control panel cable length and type In remote use the cable connect...

Page 60: ...e 24 V cable is insulated for 230 V or insulated with an insulation sleeving for 230 V Continuous motor cable shield or enclosure for equipment on the motor cable To minimize the emission level when safety switches contactors connection boxes or similar equipment are installed on the motor cable between the drive and the motor European Union Install the equipment in a metal enclosure with 360 degr...

Page 61: ...equipment in case of a short circuit inside the drive Protect the input cable with fuses or circuit breaker 2 according to local safety regulations appropriate input voltage and the rated current of the drive see chapter Technical data Protecting the motor and motor cable in short circuits The drive protects the motor cable and motor in a short circuit situation when the motor cable is sized accor...

Page 62: ...ure sensors are motor sizes IEC180 225 thermal switch eg Klixon motor sizes IEC200 250 and larger PTC or Pt100 See the firmware manual for more information on the motor thermal protection and the connection and use of the temperature sensors Protecting the drive against ground faults The drive is equipped with an internal ground fault protective function to protect the unit against ground faults i...

Page 63: ...ternal uninterruptible control voltage option G307 the main contactor remains closed in power loss situations If the power loss situation lasts so long that the drive trips on undervoltage it must be reset and started again to continue operation Supplying power for the auxiliary circuits The drive is equipped with an auxiliary control voltage transformer which supplies control voltage for example ...

Page 64: ... We recommend to install a safety switch between the permanent magnet synchronous motor and the drive output The switch is needed to isolate the motor during any maintenance work on the drive Using a contactor between the drive and the motor Implementing the control of the output contactor depends on how you select the drive to operate See also section Implementing a bypass connection on page 65 W...

Page 65: ...ltage transients when switched off The relay contacts on the drive control unit are protected with varistors 250 V against overvoltage peaks In spite of this it is highly recommended that inductive loads are equipped with noise attenuating circuits varistors RC filters AC or diodes DC in order to minimize the EMC emission at switch off If not suppressed the disturbances may connect capacitively or...

Page 66: ...e voltage level as the drive main circuit from other low voltage circuits 3 An external thermistor relay is used The insulation of the relay must be rated for the same voltage level as the main circuit of the drive For connection see the firmware manual See section AI1 and AI2 as Pt100 Pt1000 PTC and KTY84 sensor inputs XAI XAO on page 93 or section DI6 XDI 6 as PTC sensor input on page 94 This ta...

Page 67: ...eath or damage to the equipment can occur Checking the insulation of the assembly Drive Do not make any voltage tolerance or insulation resistance tests on any part of the drive as testing can damage the drive Every drive has been tested for insulation between the main circuit and the chassis at the factory Also there are voltage limiting circuits inside the drive which cut down the testing voltag...

Page 68: ...terminals R and R 2 At the drive end connect the R and R conductors of the resistor cable together Measure the insulation resistance between the combined conductors and the PE conductor by using a measuring voltage of 1 kV DC The insulation resistance must be higher than 1 Mohm Checking the compatibility with grounded systems Standard drives without EMC filter and with phase to ground varistor can...

Page 69: ...nded and midpoint grounded 525 690 V delta network Do not use the drive in corner grounded and midpoint grounded 525 690 V delta network Disconnection from the EMC filter and phase to ground varistor will not prevent the damage to the drive ...

Page 70: ...ld or PE conductor at the distribution board 3 360 degree grounding is required 4 Line contactor option F250 6 du dt filter options E205 7 Use a separate grounding cable if the shield does not meet the requirements of IEC 61439 1 see page 56 and there is no symmetrically constructed grounding conductor in the cable see page 58 8 External brake resistor 9 Terminals of frame R9 cabinet 10 Drive modu...

Page 71: ...erminal at the drive and motor ends Do not use an asymmetrically constructed motor cable Connecting its fourth conductor at the motor end increases bearing currents and causes extra wear Switch disconnector and separate fuses in frame R9 1 Strain relief 2 Power cable lead throughs Conductive sleeve under the grommet 3 Control cable lead through with EMI conductive cushions 4 PE terminal 5 Input po...

Page 72: ...nd lead throughs frames R10 to R11 5 2 3 1 6 4 1 1 Strain relief 2 Power cable lead throughs Conductive sleeve under the grommet 3 Control cable lead through with EMI conductive cushions 4 PE terminal 5 Input power cable terminals L1 L2 and L3 6 Motor cable terminals U2 V2 W2 ...

Page 73: ...ing them to non coated aluminum cable lugs Obey the grease manufacturer s instructions Aluminum aluminum contact can cause oxidation in the contact surfaces 9 If fire insulation is used make an opening in the mineral wool sheet according to the diameter of the cable 10 For IP22 IP42 drives Slide the cables through the lead throughs with the conductive sleeves 11 Fasten the conductive sleeves to th...

Page 74: ...74 Electrical installation PE PE 8 PE 13 11 7 8 12 13 ...

Page 75: ...diagrams delivered with the drive for the actual wiring For other control programs see their firmware manuals Connect the cables as described under Control cable connection procedure on page 75 Control cable connection procedure WARNING Obey the instructions in chapter Safety instructions If you ignore them injury or death or damage to the equipment can occur 1 Stop the drive and do the steps in s...

Page 76: ...t enough to ensure proper connection of the bare shield and the EMI conductive cushions 4 Tighten the two tightening screws so that the EMI conductive cushions press tightly round the bare shield Note 1 Keep the shields continuous as close to the connection terminals as possible Secure the cables mechanically at the lead through strain relief Note 2 If the outer surface of the shield is non conduc...

Page 77: ...each group according to size 4 Group the cables for each grommet as follows ensuring that each cable has a proper contact to the cushions on both sides 5 Divide the bunches so that cables will be arranged according to size from thickest to the thinnest between the EMI conductive cushions 6 If more than one cable go through a grommet seal the grommet by applying Loctite 5221 catalogue number 25551 ...

Page 78: ...78 Electrical installation Routing the control cables inside the cabinet frames R6 to R9 Other control line The control line to X504 or ZCU ...

Page 79: ...Electrical installation 79 Routing the control cables inside the cabinet frames R10 and R11 Other control line The control line to X504 or ZCU ...

Page 80: ...4 Ground the pair cable shields and all grounding wires to the clamp below the control unit as shown below Units with additional I O terminal block option L504 Ground the pair cable shields and all grounding wires to the grounding clamp below the terminal block as shown below 1 1 2 ...

Page 81: ...ol voltage to terminal block X307 at the back side of the mounting plate as shown below Connecting the emergency stop push buttons options Q951 Q952 Q963 Q964 Connect the emergency stop push buttons to terminals according to the circuit diagrams delivered with the drive Wiring the starter for auxiliary motor fan options M600 M605 Connect the power supply wires for the auxiliary motor fan to termin...

Page 82: ...ing see the circuit diagram delivered with the drive 1 2 3 4 5 6 7 8 9 10 11 12 25 26 27 28 X506 T T 1 n PTC 6 5 1 n PTC 1 PTC sensors monitored by relay K74 RG R1 R2 RN 1 5 kohm 2 External reset for relay K74 to be bridged for autoreset functionality 3 PTC sensors monitored by relay K75 RG R1 R2 RN 1 5 kohm 4 External reset for relay K75 to be bridged for autoreset functionality 5 Overheat indica...

Page 83: ...e circuit diagram delivered with the drive 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 X506 T 1 Pt100 2 1 T T T T T T T 3 1 Internal wiring of the windings overheat modules 1 3 overtemperature contact open 2 Internal wiring of the bearings overheat module 4 and 5 overtemperature contact open 3 Internal wiring of the windings overheat modules 6 8 overtemperature...

Page 84: ...and motor heater options G300 G301 See the circuit diagrams delivered with drive Connect the external power supply wires for the cabinet heater and lighting to terminal block X300 at the back of the mounting plate 1 2 PE 4 5 N L X300 PE 1 Internal wiring of the cabinet heater heater off fault contact open 1 ...

Page 85: ...l connector of the control unit as this can cause damage 2 Lift the USB connector cover on the control panel from bottom upwards 3 Connect an USB cable Type A to Type Mini B between the USB connector on the control panel 3a and a free USB port on the PC 3b 4 The panel displays an indication whenever the connection is active Note 1 When a PC is connected to the control panel the control panel keypa...

Page 86: ...y control voltage transformer according to the power network voltage 1Y7 O 7U 3 6Y37 2 6 6 6 6 6 6 1Y7 d4 05 4 Y5 U 4 G 4 5 4Y14 3 6 H N G G75 75 1 Y5P 5 PYU170124I3 7 G G 7 O 6 7 O 6 7 O 6 7 4 6 U 1 1 1Z7 O U 7V 3 6Z37 2 6 6 6 6 6 6 6 1Z7 e4 05 4 Z5 V 4 G 4 5 4Z14 3 6 H N G G75 75 1 Z5P 5 PZV170124I3 7 G G 7 O 6 U U 7 O 6 U U 7 4U6 V 1 1 7 O 6 U U ...

Page 87: ...drive and do the steps in section Precautions before electrical work on page 16 before you start the work 2 Frames R6 to R9 Open the swing out frame 3 Insert the module carefully into its position on the control unit 4 Tighten the mounting screw torque of 0 8 N m Note The screw tightens the connections and grounds the module It is essential for fulfilling the EMC requirements and for proper operat...

Page 88: ...88 Electrical installation ...

Page 89: ... to R9 89 7 Control unit of frames R6 to R9 Contents of this chapter This chapter contains the default I O connection diagram descriptions of the terminals and technical data for the control unit ZCU 12 of drive frames R6 to R9 ...

Page 90: ...f connection X12 Connector for optional safety functions modules X13 Control panel connection X202 Option slot 1 X203 Option slot 2 X204 Option slot 3 X205 Memory unit connection X208 Auxiliary cooling fan connection 1 X210 Auxiliary cooling fan connection 2 J1 J2 Voltage Current selection jumpers J1 J2 for analog inputs J3 J6 Drive to drive link termination jumper J3 common digital input ground s...

Page 91: ...Running 250 V AC 30 V DC 2 A 22 COM 23 NO 31 NC Faulted 1 250 V AC 30 V DC 2 A 32 COM 33 NO XD24 Digital interlock 1 DIIL Run enable 2 24VD 24 V DC 200 mA 3 3 DICOM Digital input ground 4 24VD 24 V DC 200 mA 3 5 DIOGN Digital input output ground J6 Ground selection switch XDIO Digital input outputs 1 DIO1 Output Ready 2 DIO2 Output Running XDI Digital inputs 1 DI1 Stop 0 Start 1 2 DI2 Forward 0 Re...

Page 92: ...an external supply is recommended if the control unit needs to be kept operational during input power breaks for example due to uninterrupted fieldbus communication immediate restart is needed after power breaks that is no control unit power up delay is allowed See also the firmware manual parameter 95 04 DI4 Ramp times according to 0 Parameters 23 12 and 23 13 1 Parameters 23 14 and 23 15 Jumper ...

Page 93: ...puts pictured above are not insulated according to IEC 60664 the connection of the motor temperature sensor requires double or reinforced insulation between motor live parts and the sensor If the assembly does not fulfill the requirement the I O board terminals must be protected against contact and must not be connected to other equipment or the temperature sensor must be isolated from the I O ter...

Page 94: ...ne master drive and multiple followers Set termination activation jumper J3 see section Jumpers and switches above next to this terminal block to the ON position on the drives at the ends of the drive to drive link On intermediate drives set the jumper to the OFF position Use shielded twisted pair cable 100 ohm for example PROFIBUS compatible cable for the wiring For best immunity high quality cab...

Page 95: ...ire size 2 5 mm2 14 AWG 250 V AC 30 V DC 2 A Protected by varistors 24 V output XD24 2 and XD24 4 Connector pitch 5 mm 0 2 in wire size 2 5 mm2 14 AWG Total load capacity of these outputs is 4 8 W 200 mA 24 V minus the power taken by DIO1 and DIO2 Digital inputs DI1 DI6 XDI 1 XDI 6 Connector pitch 5 mm 0 2 in wire size 2 5 mm2 14 AWG 24 V logic levels 0 5 V 1 15 V Rin 2 0 kohm Input type NPN PNP D...

Page 96: ...0 V Sampling interval per channel 0 25 ms Hardware filtering 0 25 ms adjustable digital filtering up to 8 ms Resolution 11 bit sign bit Inaccuracy 1 of full scale range Inaccuracy for Pt100 sensors 10 C 50 F Analog outputs AO1 and AO2 XAO Connector pitch 5 mm 0 2 in wire size 2 5 mm2 14 AWG 0 20 mA Rload 500 ohm Frequency range 0 300 Hz Resolution 11 bit sign bit Inaccuracy 2 of full scale range D...

Page 97: ... 32 NO 33 XD24 DIIL 1 24VD 2 DICOM 3 24VD 4 DIOGND 5 XDIO DIO1 1 DIO2 2 XDI DI1 1 DI2 2 DI3 3 DI4 4 DI5 5 DI6 6 XSTO OUT1 1 GND 2 IN1 3 IN2 4 Ground Common mode voltage between channels 30 V Ground selector J6 settings ZCU 12 All digital inputs share a common ground DICOM connected to DIOGND This is the default setting ZCU 12 Ground of digital inputs DI1 DI5 and DIIL DICOM is isolated from DIO sig...

Page 98: ...98 Control unit of frames R6 to R9 ...

Page 99: ... R11 99 8 Control unit of frames R10 and R11 Contents of this chapter This chapter contains the default I O connection diagram descriptions of the terminals and technical data for the control unit ZCU 14 of drive frames R10 and R11 ...

Page 100: ...t interlock connection DIIL and 24 V output XDIO Digital input outputs XDI Digital inputs XSTO Safe torque off connection X12 Connector for optional safety functions modules X13 Control panel connection Slot 1 Option module Slot 2 Option module Slot 3 Option module X205 Memory unit J1 J2 Voltage Current selection jumpers J1 J2 for analog inputs J3 Drive to drive link termination jumper J6 Common d...

Page 101: ...o drive link J3 XD2D Drive to drive link termination 6 ON OFF Drive to drive link Shield 4 BGND 3 A 2 B 1 Safe torque off XSTO Safe torque off Both circuits must be closed for the drive to start IN2 4 IN1 3 SGND 2 OUT 1 Digital inputs XDI By default not in use DI6 6 Constant speed 1 select 1 on 5 DI5 5 Acceleration deceleration select 4 DI4 4 Reset DI3 3 Forward 0 Reverse 1 DI2 2 Stop 0 Start 1 DI...

Page 102: ...power supply for the control unit AI1 and AI2 as Pt100 and KTY84 sensor inputs XAI XAO DI6 XDI 6 as PTC sensor input DIIL input XD24 1 Safe torque off XSTO Safety functions X12 Technical data of the connectors 1 Current consumption of frames R10 and R11 is 50 mA 24 V DC continuous per STO channel Logic levels 0 5 V 1 19 V Drive to drive link XD2D The drive to drive link is a daisy chained RS 485 t...

Page 103: ...l unit of frames R10 and R11 103 This diagram shows the wiring of the drive to drive link for frames R10 and R11 1 2 3 4 B A BGND Shield XD2D 1 2 3 4 B A BGND Shield XD2D 1 2 3 4 B A BGND Shield XD2D J3 J3 J3 ...

Page 104: ...OM 32 NO 33 XD24 DIIL 1 24VD 2 DICOM 3 24VD 4 DIOGND 5 XDIO DIO1 1 DIO2 2 XDI DI1 1 DI2 2 DI3 3 DI4 4 DI5 5 DI6 6 XSTO OUT1 1 GND 2 IN1 3 IN2 4 Ground Common mode voltage between channels 30 V Ground selector J6 settings ZCU 14 All digital inputs share a common ground DICOM connected to DIOGND This is the default setting ZCU 14 Ground of digital inputs DI1 DI5 and DIIL DICOM is isolated from DIO s...

Page 105: ...before you start the work Go through the checklist together with another person Check that The ambient operating conditions meet the specifications given in chapter Technical data The power supply voltage matches the nominal input voltage of the drive Refer to the type designation lable Measure the input power cable motor cable and the insulation resistor of the motor according to the local proced...

Page 106: ...er is right and the terminals have been tightened Pull the conductors to check The motor cable has been connected to the appropriate terminals the phase order is right and the terminals have been tightened Pull the conductors to check The motor cable and brake resistor cable if present has been routed away from other cables No power factor compensation capacitors have been connected to the motor c...

Page 107: ...the drive See Installation checklist on page 105 Drives with Pt100 relays options L506 Check the connections against the circuit diagrams of the delivery Set the alarm and trip levels of the Pt100 relays Set the alarm and trip levels of the Pt100 relay as low as possible based on the operating temperature and test results of the machine The trip level can be set for example 10 C higher than what t...

Page 108: ...s Activate the appropriate assistant in the control program or see the user s manual of the fieldbus adapter module and the drive firmware manual Not all control programs include assistants Check that the communication works between the drive and the PLC Drives with an encoder interface module optional Set the encoder parameters Activate the appropriate assistant in the control program or see the ...

Page 109: ...LEDs Warning and fault messages See the firmware manual for the descriptions causes and remedies of the drive control program warning and fault messages Where LED Color When the LED is lit Control panel mounting platform POWER Green Control unit is powered and 15 V is supplied to the control panel FAULT Red Drive in fault state ...

Page 110: ...110 Fault tracing ...

Page 111: ...al conditions may require shorter maintenance intervals for certain components The tables below contain user tasks For tasks to be performed by ABB and more details on the maintenance consult your local ABB Service representative On the Internet go to www abb com searchchannels Descriptions of symbols Recommended annual maintenance actions by the user ABB recommends these annual inspections to ens...

Page 112: ...sion or temperature I Heat sink cleaning Component Years from start up 3 6 9 12 15 18 20 21 Cooling Main cooling fan Main cooling fan R6 to R9 R R Main cooling fan R10 and R11 R R Auxiliary cooling fan Auxiliary cooling fan for circuit boards R6 to R9 R R Circuit board compartment cooling fans R10 and R11 R R Cabinet cooling fan Cabinet cooling fan R R R Aging Control panel battery and ZCU control...

Page 113: ...tructions If you ignore them injury or death or damage to the equipment can occur WARNING Use a vacuum cleaner with antistatic hose and nozzle Using a normal vacuum cleaner creates static discharges which can damage circuit boards 1 Stop the drive and do the steps in section Precautions before electrical work on page 16 before you start the work 2 Remove the drive module from the cabinet 3 Remove ...

Page 114: ...114 Maintenance Replacing the cabinet fans frames R6 to R9 1 Unplug the cable and remove the fan mounting plate 2 Remove the fan from the mounting plate 3 Install the new fan in reverse order 1 2 2 2 ...

Page 115: ...ames R10 to R11 1 Remove the plastic plate cable binding tape and cabinet light 2 Remove the fixing screws and extract the fan mounting plate 3 Unplug the cable and remove the fan mounting plate 4 Install the new fan in reverse order 2 2 1 1 1 1 3 ...

Page 116: ...page 16 before you start the work 2 Slide the drive module forward as described under Replacing the drive module frames R6 to R9 on page 123 3 Undo the mounting screws of the fan mounting plate view from bottom below 4 Pull the fan mounting plate down from the side edge 5 Unplug the power supply wires 6 Lift the fan mounting plate off 7 Remove the fan from the mounting plate 8 Install the new fan ...

Page 117: ...age to the equipment can occur 1 Stop the drive and do the steps in section Precautions before electrical work on page 16 before you start the work 2 Unplug the power supply wires from the control unit terminal X208 FAN2 3 Lift the fan up 4 Install the new fan in reverse order Make sure that the arrow on the fan points up 5 Reset the counter in group 5 in the primary control program 2 3 2 ...

Page 118: ...re you start the work 2 Slide the drive module forward as described under Replacing the drive module frames R6 to R9 page 123 3 Undo the two mounting screws of the fan mounting plate view from drive module bottom below 4 Turn the mounting plate downwards 5 Disconnect the fan power supply wires 6 Remove the fan mounting plate 7 Remove the fan by undoing the two mounting screws 8 Install the new fan...

Page 119: ... module out of the cabinet as described in section Replacing the drive module frames R10 and R11 on page 127 3 Open the support legs of the pedestal 4 Undo the two screws that fasten the fan assembly plate 5 Tilt the fan assembly plate down 6 Disconnect the power supply wires of the fans 7 Remove the fan assembly from the drive module 8 Undo the fastening screws of the fan s and remove the fan s f...

Page 120: ...occur 1 Stop the drive and do the steps in section Precautions before electrical work on page 16 before you start the work 2 Remove the shroud in front of the module 3 Remove the swing out frame and hang it at point number 3 4 Unplug the wiring terminal of the fan 5 Unplug the connection terminal of ZCU 6 Unplug the control box PE terminal 7 Undo the mounting screws of the fan mounting plate 8 Tak...

Page 121: ...Maintenance 121 9 After replacing with a new fan install and reset according to the reverse order 5 3 6 3 4 8 7 7 ...

Page 122: ...e drive and do the steps in section Precautions before electrical work on page 16 before you start the work 2 Remove the drive module out of the cabinet as described in section Replacing the drive module frames R10 and R11 on page 127 3 Undo the fastening screw of the fan enclosure 4 Unplug the power supply cable of the fan 5 Install the new fan in reverse order 6 Reset the counter in group 5 in t...

Page 123: ...s in chapter Safety instructions If you ignore them injury or death or damage to the equipment can occur WARNING Make sure that the cabinet is secured to the floor If not the cabinet can topple over when the heavy drive module is slid forward in front of the cabinet This can cause injury or death and damage to the equipment 1 Stop the drive and do the steps in section Precautions before electrical...

Page 124: ...124 Maintenance 5 Remove the copper bar 6 Undo the four upper and lower nuts of the drive module ...

Page 125: ...Maintenance 125 7 Install the sliding rail ...

Page 126: ...Maintenance 8 Pull the drive module out 9 Secure the drive module with chains from the lifting holes 10 Lift the module out of the cabinet with the lifting device 11 Install the new module in reverse order ...

Page 127: ... to the equipment can occur Handle the drive module carefully Use safety shoes with a metal toe cap to avoid foot injury Lift the drive module only by the lifting lugs Make sure that the module does not topple over when you move it on the floor Open the support legs by pressing each leg a little down 1 2 and turning it aside Whenever possible secure the module also with chains Do not tilt the driv...

Page 128: ...he steps in section Precautions before electrical work on page 16 before you start the work 2 Remove the shroud in front of the module 3 Remove the swing out frame and hang it at point number 3 4 Unplug the power supply terminal of the fan 2 2 ...

Page 129: ...Maintenance 129 5 Unplug the control terminal of ZCU 6 Disconnect the drive module busbars from the input cabling panel Combi screw M12 70 N m 52 lbf ft 5 3 3 4 ...

Page 130: ...130 Maintenance 7 Disconnect the drive module busbars from the output cabling panel Combi screw M12 70 N m 52 lbf ft 6 7 ...

Page 131: ...Maintenance 131 8 Undo the screws that fasten the drive module to the cabinet at the top and behind the front support legs 8 ...

Page 132: ...132 Maintenance 9 Fasten the extraction ramp to the cabinet base with two screws 9b 9a ...

Page 133: ... life can be prolonged by lowering the ambient temperature Capacitor failure is often unpredicable It is usually followed by damage to the unit and an input cable fuse failure or a fault trip Contact ABB if capacitor failure is suspected Replacements are available from ABB Do not use other than ABB specified spare parts Reforming the capacitors Reform the capacitors if the drive has not been power...

Page 134: ... M4x8 T20 screws at the ends of the control unit 2 To see the battery remove the XD2D terminal block 3 Carefully lift the edge of the control unit cover on the side with the I O terminal blocks 4 Carefully pull the battery out of the battery holder 5 Carefully put a new CR2032 battery into the battery holder 6 Close the control unit cover 7 Tighten the M4 8 T20 screws 8 Install the XD2D terminal b...

Page 135: ...r damage to the equipment can occur 1 Stop the drive and do the steps in section Precautions before electrical work on page 16 before you start the work 2 Undo the memory unit mounting screw and take the memory unit out Replace the unit in reverse order Note For frames R6 to R9 there is a spare screw next to the memory unit slot R6 R9 R10 R11 ...

Page 136: ...136 Maintenance ...

Page 137: ...drives with 50 Hz supply are given below The symbols are described below the table IEC ratings Drive type ACS880 07C Frame size Input rating Output ratings No overload use I1N Imax IN PN SN A A A kW kVA UN 400 V 0105A 3 R6 105 148 105 55 73 0145A 3 R6 145 178 145 75 100 0169A 3 R7 169 247 169 90 117 0206A 3 R7 206 287 206 110 143 0246A 3 R8 246 350 246 132 170 0293A 3 R8 293 418 293 160 203 0363A ...

Page 138: ... 500 562 0590A 7 R11 590 800 590 560 624 0650A 7 R11 650 820 650 630 705 0721A 7 R11 721 820 721 710 862 UN Nominal voltage I1N Nominal rms input current IN Nominal output current available continuously with no over loading SN Apparent power no overload PN Typical motor power in no overload use Imax Maximum output current Available for 10 seconds at start then as long as allowed by drive temperatu...

Page 139: ...by the derating factor k For ACS880 07C 430A 3 with Du Dt option the ambient temperature derating should be considered as follows In the temperature range of 35 50 C 95 122 F the rated output current is derated by 1 for every added 1 C 1 8 F The output current can be calculated by multiplying the current given in the rating table by the derating factor k T 1 00 0 90 40 C 104 F 50 C 122 F k 0 80 T ...

Page 140: ... drive control program Enabling special settings in the drive control program can require output current derating Low noise Table below gives the deratings when Low noise optimization is selected in Parameter 97 09 Switching freq mode For non ABB Ex motors contact ABB Derating factor 1 00 Derating factor 0 95 Derating factor 0 9 Derating factor 0 85 Derating factor 0 80 1500 m 1000 m 25 C 30 C 77 ...

Page 141: ...25A 3 519 250 0820A 3 587 315 0880A 3 630 355 UN 690 V 0061A 7 49 45 0084A 7 68 55 0098A 7 83 75 0119A 7 101 90 0142A 7 101 90 0174A 7 122 110 0210A 7 138 132 0271A 7 178 160 0330A 7 232 200 0370A 7 260 250 0430A 7 290 250 0470A 7 270 250 0522A 7 300 250 0590A 7 340 315 0650A 7 450 400 0721A 7 450 400 UN Nominal voltage of the drive IN Continuous rms output current No overload capability at 40 C 1...

Page 142: ...h speed mode of parameter 95 15 Special HW settings 120 Hz output frequency Maximum output frequency Nominal use Nominal use f IN PN fmax IN PN Hz A kW Hz A kW UN 400 V 0105A 3 120 105 55 500 77 37 0145A 3 120 145 75 500 106 55 0169A 3 120 169 90 500 135 55 0206A 3 120 206 110 500 165 75 0246A 3 120 246 132 500 170 90 0293A 3 120 293 160 500 202 110 0363A 3 120 363 200 500 236 132 0430A 3 120 430 ...

Page 143: ...max Maximum output frequency with High speed mode UN Nominal voltage of the drive IN Continuous rms output current No overload capability at 40 C 104 F PN Typical motor power in no overload use The ratings apply at an ambient temperature of 40 C 104 F Drive module type ACS880 04 Deratings with selection High speed mode of parameter 95 15 Special HW settings 120 Hz output frequency Maximum output f...

Page 144: ...30 350000 690 Mersen 170M4416 1 0505A 3 505 800 465000 690 Mersen SC32AR69V800TF 3 0585A 3 585 900 670000 690 Mersen SC33AR69V900TF 3 0650A 3 650 1000 945000 690 Mersen SC33AR69V10CTF 3 0725A 3 725 1100 1300000 690 Mersen SC33AR69V13CTF 3 0820A 3 820 1250 1950000 690 Mersen SC33AR69V13CTF 3 0880A 3 880 1400 2450000 690 Mersen SC33AR69V14CTF 3 UN 690 V 0061A 7 61 100 2450 690 Mersen 170M3412 1 0084...

Page 145: ...0 16 93 673 26 50 250 560 R8 2138 84 17 430 16 93 673 26 50 265 590 R9 2138 84 17 530 20 87 673 26 50 375 830 R10 2138 84 17 830 32 68 698 27 48 530 1170 R11 2138 84 17 830 32 68 698 27 48 580 1280 Front Side Above mm in mm in mm in 150 5 91 400 15 75 measured from the base plate of the cabinet top Door opening 400 mm 15 75 in IP22 42 R6 R8 400 mm 15 75 in R9 500 mm 19 69 in R10 R11 800 mm 31 50 i...

Page 146: ...07C 0650A 3 R10 2230 1439 8622 72 ACS880 07C 0725A 3 R11 2230 1439 9264 72 ACS880 07C 0820A 3 R11 3390 2188 10362 72 ACS880 07C 0880A 3 R11 3390 2188 11078 71 UN 690 V ACS880 07C 0061A 7 R6 1050 678 1795 67 ACS880 07C 0084A 7 R6 1050 678 1940 67 ACS880 07C 0098A 7 R7 1050 678 2440 67 ACS880 07C 0119A 7 R7 1050 678 2810 67 ACS880 07C 0142A 7 R8 1050 678 3800 65 ACS880 07C 0174A 7 R8 1050 678 4400 6...

Page 147: ... M10 20 40 3 240 40 M10 30 44 R8 2 3 120 M10 20 40 2 3 120 40 M10 30 44 R9 2 3 240 M12 50 75 2 3 240 70 M10 30 44 R10 3 3 240 M12 50 75 3 3 240 70 M10 30 44 R11 4 3 240 M12 50 75 4 3 240 70 M10 30 44 Frame size L1 L2 L3 U2 V2 W3 Grounding terminals Max cable size Bolt size Tightening torque Bolt size Tightening torque mm2 N m mm2 N m R6 3 120 M8 15 22 M10 30 44 R7 3 240 M10 20 40 M10 30 44 R8 2 3 ...

Page 148: ...148 Technical data R6 Input and output cable terminal size incoming switch OT160 ...

Page 149: ...Technical data 149 R7 Input and output cable terminal size incoming switch OT160 OT250 ...

Page 150: ...150 Technical data R8 Input and output cable terminal size incoming switch OT160 OT250 ...

Page 151: ...Technical data 151 R7 Input and output cable terminal size incoming switch OT315 ...

Page 152: ...152 Technical data R8 Input and output cable terminal size incoming switch OT315 ...

Page 153: ...Technical data 153 R9 Input and output cable terminal size incoming switch OT315 OT400 ...

Page 154: ...154 Technical data R9 Input and output cable terminal size incoming switch OT630 ...

Page 155: ...Technical data 155 R6 R7 R8 Input cable terminal size incoming switch OT160 OT250 option F250 ...

Page 156: ...156 Technical data R7 R8 Input cable terminal size incoming switch OT315 option F250 ...

Page 157: ...Technical data 157 R9 Input cable terminal size incoming switch OT315 OT400 option F250 ...

Page 158: ...158 Technical data R9 Input cable terminal size incoming switch OT630 option F250 ...

Page 159: ...Technical data 159 R6 R7 R8 Output cable terminal size DU DT filter option E205 ...

Page 160: ...160 Technical data R9 Output cable terminal size DU DT filter option E205 ...

Page 161: ...Technical data 161 R10 Input and output cable terminal size ...

Page 162: ...162 Technical data ...

Page 163: ...Technical data 163 ...

Page 164: ...164 Technical data R11 Input and output cable terminal size ...

Page 165: ...Technical data 165 ...

Page 166: ...166 Technical data ...

Page 167: ...e input voltage Fundamental power factor cos phi1 0 98 at nominal load Motor connection data Motor types Asynchronous AC induction motors permanent magnet synchronous motors AC induction servomotors and ABB synchronous reluctance motors SynRM motors with option N7502 Voltage U2 0 to U1 3 phase symmetrical Umax at the field weakening point Frequency 0 500 Hz For drives with du dt filter 120 Hz fram...

Page 168: ...ontamination levels IEC 60721 3 3 IEC 60721 3 2 IEC 60721 3 1 No conductive dust allowed Chemical gases Class 3C2 Solid particles Class 3S2 Chemical gases Class 1C2 Solid particles Class 1S3 Chemical gases Class 2C2 Solid particles Class 2S2 Atmospheric pressure 70 to 106 kPa 0 7 to 1 05 atmospheres 70 to 106 kPa 0 7 to 1 05 atmospheres 60 to 106 kPa 0 6 to 1 05 atmospheres Vibration IEC 60068 2 M...

Page 169: ...osed to corrosive atmosphere during transport or storage Disposal The main parts of the drive can be recycled to preserve natural resources and energy Product parts and materials should be dismantled and separated Generally all metals such as steel aluminum copper and its alloys and precious metals can be recycled as material Plastics rubber cardboard and other packaging material can be used in en...

Page 170: ...pected if the drive is used on such a network Category C4 If the provisions under Category C3 cannot be met the requirements of the standard can be met as follows 1 It is ensured that no excessive emission is propagated to neighbouring low voltage networks In some cases the natural suppression in transformers and cables is sufficient If in doubt the supply transformer with static screening between...

Page 171: ...nti virus programs etc to protect the product the network its system and the interface against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB and its affiliates are not liable for damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or theft of data or information...

Page 172: ...172 Technical data ...

Page 173: ...Dimension drawings 173 14 Dimension drawings Example dimension drawings with dimensions in millimeters and inches are shown below ...

Page 174: ...174 Dimension drawings Frame sizes R6 to R8 ...

Page 175: ...Dimension drawings 175 Frame size R9 ...

Page 176: ...176 Dimension drawings Frame size R10 ...

Page 177: ...Dimension drawings 177 Frame size R11 ...

Page 178: ...178 Dimension drawings ...

Page 179: ...e off function 179 15 Safe torque off function Contents of this chapter For Safe torque off function STO of the drive please refer to th related chapters in ACS880 01 hardware manual and ACS880 04 hardware manual ...

Page 180: ...180 Safe torque off function ...

Page 181: ... be disconnected Planning the braking system Selecting the brake circuit components 1 Calculate the maximum power generated by the motor during braking Pmax 2 Select a suitable drive brake chopper and brake resistor combination for the application from the rating table on page 185 The braking power of the chopper must be greater or equal than the maximum power generated by the motor during the bra...

Page 182: ... either by using shielded cable or a metallic enclosure Unshielded single core cable can only be used if it is routed inside a cabinet that efficiently suppresses the radiated emissions Install the cables away from other cable routes Avoid long parallel runs with other cables The minimum parallel cabling separation distance should be 0 3 meters Cross the other cables at right angles Keep the cable...

Page 183: ...tures Protect the resistor against contact Protecting the system against thermal overload The brake chopper protects itself and the resistor cables against thermal overload when the cables are dimensioned according to the nominal current of the drive The drive control program includes a resistor and resistor cable thermal protection function which can be tuned by the user See the firmware manual A...

Page 184: ...arameters ACS880 primary control program Disable the overvoltage control of the drive by parameter 30 30 Overvoltage control Set parameter 31 01 External event 1 source to point to the digital input where the thermal switch of the brake resistor is wired Set parameter 31 02 External event 1 type to Fault Enable the brake chopper by parameter 43 06 Brake chopper enable If Enabled with thermal model...

Page 185: ...3 160 2 0 2 7 5400 13 5 ACS880 07C 0430A 3 160 2 0 2 7 5400 13 5 ACS880 07C 0505A 3 250 2 0 2 00 7200 18 ACS880 07C 0585A 3 315 1 3 1 35 10800 27 ACS880 07C 0650A 3 315 1 3 1 35 10800 27 ACS880 07C 0725A 3 400 0 7 0 90 16200 40 ACS880 07C 0820A 3 400 0 7 0 90 16200 40 ACS880 07C 0880A 3 400 0 7 0 90 16200 40 UN 690 V ACS880 07C 0061A 7 55 13 13 0 435 2 ACS880 07C 0084A 7 65 13 13 0 435 2 ACS880 07...

Page 186: ...ous power heat dissipation of the resistor when placed correctly The ratings apply at an ambient temperature of 40 C 104 F Terminals and cable lead through data See section Terminal and lead through data for the power cables on page 146 ...

Page 187: ...ce contacts can be found by navigating to abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the...

Page 188: ...abb com drives abb com drivespartners 3AXD50000764860 Rev A EN EFFECTIVE 2022 08 26 Copyright 2022 ABB All rights reserved Specifications subject to change without notice ...

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