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38

Supplemental Installation Manual for ACS580-0P

ACS580-0P with Bypass

Bypass Controls Option (+P919)

P919 adds addition pilot lights and a switch, as follows:
• HAND/OFF/AUTO - selector switch: used to put the drive in manual (hand) mode,

automatic (auto) mode, or to shut off the motor

• Drive - pilot light (green): lit when the drive is able to power the motor
• BYPASS - pilot light (yellow): lit when the drive is bypassed
• EXTERNAL/MOL FAULT - pilot light (red): lit when the main motor overload

(MOL) relay has tripped (used for bypass mode only)

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Summary of Contents for ACS 580-OP

Page 1: ...ACS580 0P with bypass Supplement Installation Manual for ACS580 0P with bypass ACS580 0P F255 G310 Enclosed Drives with Two Contactor Bypass 230V 1 100 HP 480V 1 350 HP 575 2 150 HP ...

Page 2: ......

Page 3: ...lation start up and maintenance 4 Electrical safety in installation start up and maintenance 5 Additional instructions for permanent magnet motor drives 7 General safety in operation 8 Cybersecurity disclaimer 8 Contents ACS580 0P with Bypass Installation 10 Operation 32 Dimensions and weights 38 Appendix A Overload Relays ...

Page 4: ...ding enclosures only in the upright position These units are not designed to be laid on their backs Use a pallet truck to move the package enclosure to the installation site Remove any bolts that secure the cabinet to the shipping pallet Use the lifting lugs bars at the top of the unit to lift floor standing enclosures Use a hoist to lift the enclosure Do not place enclosure in final position unti...

Page 5: ...ircuit is not integrated into the drive safe torque off circuit If safe torque off is employed it is the user s responsibility to make sure torque is removed from the motor while in bypass mode Note If you select an external source for start command and it is on and the start command is level triggered the drive will start immediately after fault reset See parameters 20 02 Ext1 start trigger type ...

Page 6: ...ent can occur If the drive will be connected on an IT system ungrounded or high resistance grounded over 30 ohms make sure neither the EMC filter nor the ground to phase varistor are connected metal screws should not be installed Connections with metal screws in these systems can cause danger or damage See section in ACS580 Hardware Manual Note For other systems connecting the internal EMC filter ...

Page 7: ...2 requires that as the normal touch current of the drive is higher than 3 5 mA AC or 10 mA DC you must use a fixed protective earth PE connection In addition install a second protective earth conductor of the same cross sectional area as the original protective earthing conductor or install a protective earth conductor with a cross section of at least 7 AWG 10 mm2 Cu or install a device which auto...

Page 8: ...e fault reset unless you configure the drive for pulse start See the firmware manual Before you activate automatic fault reset functions of the drive control program make sure that no dangerous situations can occur These functions reset the drive automatically and continue operation after a fault Note When the drive is not in the Hand mode the Off key on the control panel will not stop the drive C...

Page 9: ...ete programming information is available in the ACS580 control program firmware manual publication number 3AXD50000016097 To determine the type of your drive refer to its construction code Rating nameplate type code Panel P N job number and serial number labels are attached to the inside of the enclosure door on the non hinged side Panel and Drive serial number 2nd through 5th digits represents da...

Page 10: ...ons when the ACS580 with bypass is connected to the line Disconnect and lock out power to the drive before servicing the drive Failure to disconnect power may cause serious injury or death 1 Install wiring WARNING Metal shavings or debris in the enclosure can damage electrical equipment and create a hazardous condition Where parts such as conduit plates require cutting or drilling first remove the...

Page 11: ... 2 460 Volt Ratings R1 1 7 5 CX1 21 CX12 21 CX3R 21 R2 10 15 CX1 21 CX12 22 CX3R 22 R3 20 30 CX1 22 CX12 22 CX3R 22 R4 40 CX1 22 CX12 23 CX3R 23 R4 50 CX1 22 CX12 23 CX3R 23 R4 60 CX1 22 CX12 24 CX3R 23 R5 75 CX1 23 CX12 24 CX3R 24 R6 100 CX1 23 CX12 24 CX3R 24 R7 125 150 CX1 24 CX12 24 CX3R 24 R8 200 CX1 24 CX12 25 CX3R 25 R9 250 350 CX1 25 CX12 26 NA 575 Volt Ratings R2 2 15 CX1 21 CX12 22 CX3R ...

Page 12: ...onnection diagrams UL Type 1 ACS580 0P Type 1 units are configured for wiring access from the top and bottom Top is dedicated for entry the bottom for exit The following figures show the layout and wiring connection points For drive control wiring see Connecting the control ...

Page 13: ...pted All current carrying parts and other components protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete overload relay must be replaced WARNING Wait at least 5 minutes after disconnecting supply before continuing to work Consult the Installation Start Up Manual before working on the frequency converter WARNIN...

Page 14: ...ault current has been interrupted All current carrying parts and other components protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete overload relay must be replaced WARNING Wait at least 5 minutes after disconnecting supply before continuing to work Consult the Installation Start Up Manual before working on t...

Page 15: ...d other components protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete overload relay must be replaced WARNING Wait at least 5 minutes after disconnecting supply before continuing to work Consult the Installation Start Up Manual before working on the frequency converter WARNING ATTENTION Attendre au moins 5 mi...

Page 16: ...dication that a fault current has been interrupted All current carrying parts and other components protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete overload relay must be replaced WARNING Wait at least 5 minutes after disconnecting supply before continuing to work Consult the Installation Start Up Manual be...

Page 17: ...ying parts and other components protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete overload relay must be replaced WARNING Wait at least 5 minutes after disconnecting supply before continuing to work Consult the Installation Start Up Manual before working on the frequency converter WARNING ATTENTION Attendre ...

Page 18: ...OUTES LES SOURCES D ALIMENTATION AVANT LE DEPANNAGE RISK OF FIRE OR ELECTRIC SHOCK The opening of the branch circuit protective device may be and indication that a fault current has been interrupted All current carrying parts and other components protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete overload rel...

Page 19: ...rrent carrying parts and other components protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete overload relay must be replaced WARNING Wait at least 5 minutes after disconnecting supply before continuing to work Consult the Installation Start Up Manual before working on the frequency converter WARNING ATTENTION...

Page 20: ...onents protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete overload relay must be replaced WARNING Wait at least 5 minutes after disconnecting supply before continuing to work Consult the Installation Start Up Manual before working on the frequency converter WARNING ATTENTION Attendre au moins 5 min apres sect...

Page 21: ...ault current has been interrupted All current carrying parts and other components protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete overload relay must be replaced WARNING Wait at least 5 minutes after disconnecting supply before continuing to work Consult the Installation Start Up Manual before working on t...

Page 22: ... current carrying parts and other components protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete overload relay must be replaced WARNING Wait at least 5 minutes after disconnecting supply before continuing to work Consult the Installation Start Up Manual before working on the frequency converter WARNING ATTENT...

Page 23: ...E COUPER TOUTES LES SOURCES D ALIMENTATION AVANT LE DEPANNAGE RISK OF FIRE OR ELECTRIC SHOCK The opening of the branch circuit protective device may be and indication that a fault current has been interrupted All current carrying parts and other components protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete ov...

Page 24: ... fault current has been interrupted All current carrying parts and other components protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete overload relay must be replaced WARNING Wait at least 5 minutes after disconnecting supply before continuing to work Consult the Installation Start Up Manual before working on...

Page 25: ...omponents protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete overload relay must be replaced WARNING Wait at least 5 minutes after disconnecting supply before continuing to work Consult the Installation Start Up Manual before working on the frequency converter WARNING ATTENTION Attendre au moins 5 min apres s...

Page 26: ...r components protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete overload relay must be replaced WARNING Wait at least 5 minutes after disconnecting supply before continuing to work Consult the Installation Start Up Manual before working on the frequency converter WARNING ATTENTION Attendre au moins 5 min apre...

Page 27: ...terrupted All current carrying parts and other components protected by this device should be examined and replaced if damaged If burnout of a current element of an overload relay occurs the complete overload relay must be replaced WARNING Wait at least 5 minutes after disconnecting supply before continuing to work Consult the Installation Start Up Manual before working on the frequency converter W...

Page 28: ...07A5 2 F255 G310 7 5 2 R1 ACS580 0P 10A6 2 F255 G310 10 6 3 R1 ACS580 0P 017A 2 F255 G310 17 5 R1 ACS580 0P 024A 2 F255 G310 24 7 5 R2 ACS580 0P 031A 2 F255 G310 31 10 R2 ACS580 0P 046A 2 F255 G310 46 15 R3 12 2 2 9 3 3 lbf ft 8 2 0 9 1 lbf ft ACS580 0P 059A 2 F255 G310 59 20 R3 ACS580 0P 075A 2 F255 G310 75 25 R4 8 1 4 8 6 6 lbf ft ACS580 0P 088A 2 F255 G310 88 30 R5 4 300MCM 6 6 lbf ft 14 2 0 4 ...

Page 29: ... ACS580 0P 027A 4 F255 G310 27 20 R3 ACS580 0P 034A 4 F255 G310 34 25 R3 ACS580 0P 044A 4 F255 G310 44 30 R3 ACS580 0P 052A 4 F255 G310 52 40 R4 8 2 0 9 1 lbf ft ACS580 0P 065A 4 F255 G310 65 50 R4 ACS580 0P 077A 4 F255 G310 77 60 R4 14 1 0 3 3 4 21 lbf ft 8 1 4 8 6 6 lbf ft ACS580 0P 096A 4 F255 G310 96 75 R5 4 300MCM 6 6 lbf ft 6 2 0 6 4 7 3 lbf ft 14 2 0 4 1 10 lbf ft ACS580 0P 124A 4 F255 G310...

Page 30: ...t rating than specified must not be used 575 Volt Output Ratings Base Drive Frame Size Terminal Wire Range Type Code Amps HP Circuit Breaker Motor Terminals Standard Motor Terminals G418 Ground Lugs UL ACS580 0P 02A7 6 F255 G310 2 7 2 R2 14 1 0 5 2 lbf ft 18 10 3 0 4 1 lbf ft 14 2 3 0 4 1 lbf ft 14 2 3 3 lbf ft ACS580 0P 03A9 6 F255 G310 3 9 3 R2 ACS580 0P 06A1 6 F255 G310 6 1 5 R2 ACS580 0P 09A0 ...

Page 31: ...a n a 480 Volt Nominal Output Range Base Drive Frame Size Internal Drive Fuse Rating Bypass Fuse Rating only with Type EF Electronic Overload Type code Drive current Package power A HP Class Current rating Amps Class Current rating Amps ACS580 0P 02A1 4 F255 G310 2 1 1 R1 Class CC 15 Class J 10 ACS580 0P 03A0 4 F255 G310 3 1 5 R1 Class CC 15 Class J 10 ACS580 0P 03A5 4 F255 G310 3 5 2 R1 Class CC ...

Page 32: ... Class CC 15 Class J 10 ACS580 0P 06A1 6 F255 G310 6 1 5 R2 Class CC 15 Class J 10 ACS580 0P 09A0 6 F255 G310 9 7 5 R2 Class CC 15 Class J 15 ACS580 0P 011A 6 F255 G310 11 10 R2 Class CC 15 Class J 20 ACS580 0P 017A 6 F255 G310 17 15 R2 Class CC 30 Class J 30 ACS580 0P 022A 6 F255 G310 22 20 R3 Class T 40 Class J 40 ACS580 0P 027A 6 F255 G310 27 25 R3 Class T 40 Class J 50 ACS580 0P 032A 6 F255 G3...

Page 33: ...Switch F267 FU1 Drive fuses RT1 Drive input filter line reactor E213 DR1 ACS580 01 base drive RT2 Drive output filter dV dt filter M1 Motor contactor M2 Bypass contactor OL1 Motor overload relay PDB1 Power distribution block with G418 only FU4 Bypass fuses with G418 only CUSTOMER SUPPLIED 3PH 6T3 5L3 4T2 3L2 2T1 1L1 118 M1 6T3 5L3 4T2 3L2 2T1 1L1 123 M2 FU2 FU3 FU1 CB1 H2 H1 H4 X3 X1 T1 H3 230V 46...

Page 34: ...or mounted Drive Off Bypass switch The switch has three settings DRIVE OFF and BYPASS and controls both contactors simultaneously One contactor isolates line power from the motor when in DRIVE mode The other contactor isolates the drive from the motor when in BYPASS mode Parameters As shipped the drive system uses the ABB Hand Auto Macro with some parameter modifications Additional modifications d...

Page 35: ...on on the drive control panel Automatic operation 1 If the Hand Off Auto selector switch SS2 option is included move the switch on the front of the cabinet to the Auto position If not included put in Remote mode on the drive control panel 2 To start the drive in auto mode close dry contacts wired between terminals 1TB 9 and 10 3 To select the speed in auto mode if the Speed Potentiometer option is...

Page 36: ... disconnect is in the OFF position If this is followed changing SS3 to ON will not initiate motion of the motor Electronic and Bimetallic Overload Some drive systems include a Type EF EF370 380 for example electronic motor overload relay This device is only used during bypass operation The electronic overload relay allows the user to select an overload class either class 10 class 20 or class 30 Fo...

Page 37: ...om the 120 Vac control power transformer It prevents condensation from forming inside the cabinet The heater is controlled with an internal thermostat that shuts it off when the cabinet reaches the selected temperature The suggested temperature setting is 50 degrees F 10 degrees C Terminals for customer control Voltage option G305 This option provides 200 VA of spare 120 Vac single phase control p...

Page 38: ...ws HAND OFF AUTO selector switch used to put the drive in manual hand mode automatic auto mode or to shut off the motor Drive pilot light green lit when the drive is able to power the motor BYPASS pilot light yellow lit when the drive is bypassed EXTERNAL MOL FAULT pilot light red lit when the main motor overload MOL relay has tripped used for bypass mode only ...

Page 39: ... AND SHOULD BE DISCONNECTED FOR SERVICING PEUT ETRE SOUS TENSION DE PLUS D UNE SOURCE D ALIMENT ELECTRIQUE COUPER TOUTES LES SOURCES D ALIMENTATION AVANT LE DEPANNAGE RISK OF FIRE OR ELECTRIC SHOCK The opening of the branch circuit protective device may be and indication that a fault current has been interrupted All current carrying parts and other components protected by this device should be exa...

Page 40: ...FROM MORE THAN ONE SOURCE AND SHOULD BE DISCONNECTED FOR SERVICING PEUT ETRE SOUS TENSION DE PLUS D UNE SOURCE D ALIMENT ELECTRIQUE COUPER TOUTES LES SOURCES D ALIMENTATION AVANT LE DEPANNAGE RISK OF FIRE OR ELECTRIC SHOCK The opening of the branch circuit protective device may be and indication that a fault current has been interrupted All current carrying parts and other components protected by ...

Page 41: ...must be replaced WARNING Wait at least 5 minutes after disconnecting supply before continuing to work Consult the Installation Start Up Manual before working on the frequency converter WARNING ATTENTION Attendre au moins 5 min apres sectionnement de l alimntation pour travailler sur l appareil Consulter le Manuel d installation et de mise end route avant d intervenir sur le convertisseur de freque...

Page 42: ...0 ACS580 0P 211A 2 F255 G310 211 75 R7 EF370 380 N A ACS580 0P 273A 2 F255 G310 273 100 R8 EF370 380 N A 460 Volt Nominal output range Base drive frame size Standard overload Optional overload G418 Type code Drive current Package power Model No Model No A HP ACS580 0P 02A1 4 F255 G310 2 1 1 R1 TF42 2 3 EF19 6 3 ACS580 0P 03A0 4 F255 G310 3 1 5 R1 TF42 3 1 EF19 6 3 ACS580 0P 03A5 4 F255 G310 3 5 2 ...

Page 43: ... 7 5 R2 TF42 10 EF19 18 9 ACS580 0P 011A 6 F255 G310 11 10 R2 TF42 13 EF19 18 9 ACS580 0P 017A 6 F255 G310 17 15 R2 TF42 20 EF19 18 9 ACS580 0P 022A 6 F255 G310 22 20 R3 TF42 24 EF45 45 ACS580 0P 027A 6 F255 G310 27 25 R3 TF42 29 EF45 45 ACS580 0P 032A 6 F255 G310 32 30 R3 TF42 35 EF45 45 ACS580 0P 041A 6 F255 G310 41 40 R5 TF65 47 EF65 70 ACS580 0P 052A 6 F255 G310 52 50 R5 TF65 53 EF65 70 ACS580...

Page 44: ...3AXD50000780341 REVA Effective 08 03 2021 Supersedes ABB Inc 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 1 800 752 0696 Fax 1 262 785 0397 Internet www abb com drives ...

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