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ABB 10D1476, Instruction Manual

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ABB 10D1476 Instruction Manual Download Page 51

9. After R3 has been adjusted, R2 is to be set so that the Converter output is zero. For CD-1
Converters, the Converter must be elevated on a 1 ft/sec span and R2 then set to obtain 74.3%
output (+/- 0.2%). For microprocessor-based 50XM1000 Converters, the Converter must be placed in
the bidirectional mode, low flow cutoff set to zero, and R2 set so that indication on the rate display
toggles between forward and reverse.

10. Following completion of steps 4 through 9, the system may now be returned to normal operation.

10D1476 K-MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL

6-6

Summary of Contents for 10D1476

Page 1: ...INSTRUCTION MANUAL MAGNETIC FLOWMETERS 10D1476 Design Level S 1 25 4 in K MAG MAGNETIC FLOWMETER PN25009A ...

Page 2: ...nly after securing equipment controlled by this product Adjusting or removing this product while it is in the system may upset the process being controlled Some process upsets may cause injury or damage NOTICE The information contained in this document is subject to change without notice ABB Inc reserves the right to make minor changes to this publication such as company name logos as well as othe...

Page 3: ...Procedure 2 14 2 4 1 General 2 14 2 4 2 Conductive Pipeline 2 14 2 4 3 Non Conductive or Insulated Pipeline 2 15 2 5 Electrical Interconnection 2 18 3 0 START UP and OPERATION 3 1 4 0 FUNCTIONAL DESCRIPTION 4 1 4 1 Basic Operating Principle 4 1 4 1 1 Signal Voltage Generation 4 1 4 1 2 Magnet Coil Drive Circuits 4 2 4 1 3 Volumetric Flow Rate Measurement 4 2 4 2 Operating Characteristics 4 3 4 2 1...

Page 4: ...2 FIGURE 2 9 MOUNTING DIAGRAM SANITARY FITTINGS 2 13 FIGURE 2 10 OUTLINE DIMENSIONS GROUNDING RINGS 2 15 FIGURE 2 11 GROUNDING PROCEDURE NON INSULATED PIPE 2 16 FIGURE 2 12 GROUNDING PROCEDURE INSULATED PIPE 2 17 FIGURE 2 13 10D1476S REMOTE CUSTOMER CONNECTION BOX 2 18 FIGURE 3 1 TYPICAL INSTRUMENT TAG 3 1 FIGURE 3 2 ADDITIONAL TAG FOR FM APPROVED METER 3 1 FIGURE 3 3 PRIMARY MOUNTED PC ASSEMBLIES...

Page 5: ...re attempting electrical interconnections or service SPECIFIC WARNINGS ELECTRICAL SHOCK HAZARD Equipment powered by AC line voltage presents a potential electric shock hazard to the user Make certain that the system power is disconnected from the operating branch circuit before attempting electrical interconnections or service Pg 2 18 All Flowmeters and or Signal Converters being returned to ABB I...

Page 6: ...céder à des branchements des essais ou tests SPÉCIFIQUES AVERTISSEMENTS Tout débitmètre et ou convertisseur retourné à ABB pour réparation doit être exempt de toute trace de produit dangereux acide base solvant Un certificat de sécurité matériel doit être joint pour tous les liquides utilisés dans le procédé Contacter ABB pour autorisation avant renvoi du matériel Pg 2 18 RISQUE DE CHOC ÉLECTRIQUE...

Page 7: ... materials acids alkalis solvents etc A Material Safety Data Sheet MSDS for all process liquids must accompany returned equipment Contact the factory for authorization prior to returning equipment Read these instructions before starting installation save these instructions for future reference Contacting the Factory Should assistance be required with any of the company s products contact the follo...

Page 8: ... to touch up any damage that has occurred to the finish during shipping or installation of the product Special attention must be given to meter flange bolting pipe mounting of electronics conduit entries and covers that are removed to facilitate installation or repair For continued corrosion protection throughout the product life it is the users responsibility to maintain the product finish Incide...

Page 9: ... that used normally on pipe runs The Series 10D1476 K MAG complies with 3 A Sanitary Standards For Flowmeters For Milk and Milk Products Number 28 01 As an option for 3 A Sanitary applications the K MAG can be supplied with TRI CLAMP sanitary adaptors for connection to the customer s sanitary tubing system In addition for USDA Meat and Poultry Equipment applications the K MAG is provided with USDA...

Page 10: ...eing metered The degree of liquid conduc tivity has no effect upon the metering accuracy as long as it is greater than the minimum level The liquid temperature and pressure are limited to the meter material specification limits Refer to Section 1 3 The meter body is a sealed section that bolts between the customer s pipe line flanges The measuring electrodes that contact the process liquid have th...

Page 11: ... integral converter The signal converter also contains a magnet driver unit that is used to power the meter s magnet coils The steady state magnetic field principle referred to as the MAG X design concept provides optimum zero point stability at an optimized frequency which is a submultiple of the power line frequency For additional information refer to Section 4 0 1 2 Model Number Breakdown Refer...

Page 12: ...BS10 Table F DIN PN16 DIN PN40 U S D A Sanitary Tri Clamp Fittings P Q S T U D F 1 Electrode Material Platinum M Electrode Type Flush 2 Flange Material Flangeless Design 9 Safety Classification w o FM Approval General Purpose FM Approved Primary Flowmeter Remote mounted Signal Converter Nonincendive for Class I Div 2 Gp A B C D Electrodes Intrinsically Safe for Class I Div 1 Gp A B C D Outdoor Haz...

Page 13: ... H2O 48 hr 9 m H2O 48 hr 1 5 Fluid Temperature Range up to 356o F 180o C 3 Output Current No output signal required A Output Options No Scaled Output Required 1 Communications Mode Over Data Link Not Applicable 1 Coil Drive Frequency 7 1 2 Hz 60 Hz 15 Hz 60 Hz DC 15 Hz 60 Hz Line Frequency 1 2 3 Additional Options None 2 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 1 5 ...

Page 14: ...2 Cal Factor 2 Cal Factor 0 02 Cal Factor 0 5 of rate RFI Protection Class 2 abc 0 1 10 V m 20 to 1000 MHz Per SAMA Standard PMC 33 1 1978 Standard with converters not available with remote converter Environmental Limits Enclosure Classification with or without Signal Converter IEC 529 IP65 NEMA 4X Accidental Submergence IE 529 IP67 30 feet H2O 48 h 9 m H2O 48 h Environmental Temperature Limits at...

Page 15: ...in 5 11 MPa 740 psi 4 62 MPa 699 psi 4 43 MPa 643 psi 100 mm 4 in 2 00 MPa 285 psi 1 66 MPa 240 psi 1 45 MPa 210 psi Vacuum Limit full vacuum at 180o C 356o F Meter Calibration Factor specified on primary data tag equal to max flow capacity in engineering units This factor is equivalent to a flow velocity of 33 33 ft s in the metering tube Physical Characteristics Outline Dimensions magnetic flowm...

Page 16: ...he CAL FACTORS given below can only be used with Model 10D1476 De sign Levels B C M N P S For Meters manufactured under design level A refer to the meter data tag for the appropriate factor Flow Ranges 0 to value tabulated Meter Size CAL FACTOR Minimum 10D1476B C Minimum 10D1476M N P Maximum mm inch gpm gpm lpm gpm lpm gpm lpm 1 1 25 0 1610 0 014 0 06 0 009 0 03 0 18 0 60 2 1 12 0 5368 0 048 0 20 ...

Page 17: ...ovided with USDA accepted epoxy paint on all exterior surfaces gaskets certified to FDA USDA sanitary requirements and the TRI CLAMP sanitary adaptors assembled to the meter with all stain less steel studs and nuts hardware as shown in Figures 2 3 and 2 4 Inspect all items included in the shipment immediately for indications of damage which may have occurred during shipment All damage claims shoul...

Page 18: ...FIGURE 2 1 OUTLINE DIMENSIONS SIZES 1 25 THROUGH 1 1 2 Modif 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 2 2 ...

Page 19: ...FIGURE 2 2 OUTLINE DIMENSIONS SIZES 2 THROUGH 4 Modif 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 2 3 ...

Page 20: ...g measurement A vertical installation with the pipe line carrying liquid upwards assures a filled hydraulic line under low flow rate conditions and also minimizes wear on the metering tube by abrasive grit Horizontal installations should be made with the meter in the lower section of a pipeline to assure a filled meter condition The electronic housing of the meter should be top oriented for horizo...

Page 21: ...r grounding rings discussed in Section 2 4 Grounding Procedure to facilitate grounding of the process Good grounding is effected by bonding to the process liquid both upstream inlet end and downstream outlet end of the meter thereby preventing any stray electrical currents that may be carried by the pipeline or by the process from passing through the magnetic flowmeter Improper grounding often res...

Page 22: ...FIGURE 2 3 OUTLINE DIMENSIONS WITH SANITARY FITTINGS SIZES 1 25 THROUGH 1 1 2 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 2 6 ...

Page 23: ...FIGURE 2 4 OUTLINE DIMENSIONS WITH SANITARY FITTINGS SIZES 2 THROUGH 4 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 2 7 ...

Page 24: ...FIGURE 2 5 RECOMMENDED PIPING DIAGRAM 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 2 8 ...

Page 25: ...sary to replace an existing magnetic flowmeter that has a longer lay length with a Model 10D1476 K MAG a flanged spool piece is available from the factory for ANSI Class 150 flanges in 1 25 4 inch sizes The length of the spool is selected so that the lay length of the K MAG plus the spool piece will be the same as that of the meter it is replacing Existing piping does not have to be altered Specif...

Page 26: ...he ceramic spool so that the gasket will be between the pipe flange and the meter body 3 Insert meter in pipeline in accordance with the flow direction arrow Next while supporting the meter insert one or more of the mounting studs through the clearance holes in the upstream pipe flange so that these studs enter the holes in the meter body This will help support the meter 4 Insert the other downstr...

Page 27: ...sket will be between the ceramic spool and the adjacent pipe flange 4 Place the K MAG magnetic flowmeter between the two pipe flanges with the meter body foot piece opposite the neck being seated between the two adaptor sleeves The meter must be oriented in accordance with the flow direction arrow Note that in pipelines with 8 bolt flange patterns Figure 2 8 Detail II the adaptor sleeves required ...

Page 28: ...FIGURE 2 8 MOUNTING DIAGRAM FOR 50 100 mm 2 4 SIZES 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 2 12 ...

Page 29: ...and be properly supported by use of anchors guides hangers or other mechanical support systems Pipe supports should be placed adjacent to the meter inlet and outlet to eliminate excessive stress on the Tri Clamp couplings Refer to Figure 2 9 to supplement this discussion Install the meter with its pipe axis centerline in line with the center line of the piping system It will be necessary to suppor...

Page 30: ...f contact that in turn provides a low resistance connection to earth Some systems in use today use plastic pipe and do not provide a good ground system Select the applicable grounding procedure from Paragraph 2 4 2 or 2 4 3 Proper grounding of the magnetic flowmeter is required for optimum system performance NOTE Regardless of which grounding system is used the grounding pro cedures given in this ...

Page 31: ...t the meter face must fit inside the end ring Position the ground ing rings in the pipeline so that the meter grounding straps 2 attached to the me ter ground post will easily reach the ground strap connection bolt on the re spective grounding ring 3 The user must supply two bonding wires which will connect the flanges adjacent to the meter to the meter grounding rings These should be made with ri...

Page 32: ...FIGURE 2 11 GROUNDING PROCEDURE NON INSULATED PIPE ABB 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 2 16 ...

Page 33: ...FIGURE 2 12 GROUNDING PROCEDURE INSULATED PIPE 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 2 17 ...

Page 34: ...d with the signal converter WARNING Equipment powered by ac line voltage constitutes a potential electric shock hazard to the user Make certain that the system power input leads are disconnected from the operating branch circuit before attempting electrical interconnections FIGURE 2 13 10D1476S REMOTE CUSTOMER CONNECTION BOX When making wiring interconnections between the flowmeter and the remote ...

Page 35: ...nection and grounding as discussed in the Installation Section 2 0 Particular attention should be paid to the procedure for grounding the liquid passing through the meter Improper grounding may result in unsatisfactory performance Start flow through the process piping system that includes the meter Allow a nominal flow through the pipeline for several minutes to purge entrapped air The pipeline mu...

Page 36: ... PC ASSEMBLIES E L E C T R O N I C S HOUSING COVER REMOVED PRIMARY ZERO CMF BOARD PLUG P3 JUNCTION BOX CUSTOMER CONNECTION BOARD ADAPTER BOARD 1 2 NPT CONDUIT CONNECTION 2 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 3 2 ...

Page 37: ...ltage Generation The operating principle of the Model 10D1476 Magnetic Flowmeter is based upon Faraday s Law of Induction which states that the voltage induced across any conductor as it moves at right angles through a magnetic field will be proportional to the velocity of that conductor This principle finds common application in direct and alternating current generators Essentially the Magnetic F...

Page 38: ...net coils are driven directly by the customer s 50 60 Hz power service Notably however the design of the Series 10D1476 Magnetic Flowmeter uses magnet drive circuits which are alternately energized bi directionally at a low frequency rate as commanded by the associated Converter Driver assembly 4 1 3 Volumetric Flow Rate Measurement The Magnetic Flowmeter is a volumetric flow rate measuring instru...

Page 39: ...d The nominal maximum transmission distance is 30 meters 100 feet longer distance can be accommodated contact the factory for details The conductivity of a given liquid may be determined experimentally under a filled meter condition as follows 1 Remove the Converter housing cover Disconnect the electrode signal interconnection leads from terminals 1 and 2 of the Signal Converter These leads should...

Page 40: ...by the meter materials specification Other normal effects of temperature such as influence upon liquid viscosity and density the size of the metering area and the flux density of the magnetic field have negligible or no effect upon metering accuracy 4 2 1 3 Other Liquid Variables Other liquid variables such as viscosity density and liquid pressure have no direct influence on metering accuracy Liqu...

Page 41: ... coil drive circuitry is contained in the Signal Converter The gated magnet driver operates at a frequency that permits magnetic flux in the primary to reach a steady state level during the last 50 of each half period of magnet excitation By using sampling techniques the flow differential mode signal is measured only during the intervals that magnetic flux is constant dφ dt 0 Therefore zero instab...

Page 42: ...FIGURE 5 1 SCHEMATIC for PRIMARY WIRING 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 5 2 ...

Page 43: ...inding the magnet coil current flows The center tap connection of the respective secondary windings of T1 are connected in series with each electrode signal One secondary winding removes the voltage impulse from electrode signal 2 which occurs as a result of coil voltage reversal see waveform This signal is factory adjusted to a minimum using an oscilloscope connected to the input amplifying syste...

Page 44: ...FIGURE 5 2 686B623U01 CMF ZERO PCB ASSEMBLY Jumpers Functions A2 B1 Zero return ZR G3 10 kHz 8D G3 Pulse reverse 1R 9R 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 5 4 ...

Page 45: ...FIGURE 5 3 SCHEMATIC for CMF BOARD 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 5 5 ...

Page 46: ...nstallation hardware the Flowmeter and primary board without the Signal Converter the Signal Converter assembly WARNING All Flowmeters and or Signal Converters being returned to the manufacturer for repair must be free of any hazardous materials acids alkalis solvents etc A Material Safety Data Sheet MSDS for all process liquids must accompany returned equipment Contact the manufacturer for author...

Page 47: ...eration is suspected proceed as outlined below 1 Remove access covers from customer junction box and electronics compartment of primary Remove access cover from remote Signal Converter housing if applicable Inspect for evidence of condensate in junction box If condensate is present de energize system power source Conduit seals must be used at cable entrances to prevent entry of condensate Allow in...

Page 48: ...F board in the meter electronics base Note that terminals CT and CT1 are internally connected via printed circuit path Figure 5 1 shows the actual connection method Before making resistance measurements verify that the system power service has been de ener gized Remove the electronics housing cover to obtain access to the CMF board Since the 10D1476 is a remote mounted Signal Converter proceed to ...

Page 49: ...proceeding verify that system power has been de energized To perform this test the meter must be removed from the pipeline and the meter liner wiped dry When the meter liner has been thoroughly dried proceed as follows 1 Remove field wiring connected to electrode leads 1 and 2 Proceed to step 2 Elec trode wiring is shown in Figure 5 1 2 Place Ohmmeter on highest available range for example R x 10 ...

Page 50: ...he board have been disconnected remove the 3 4 40 board mounting screws The board can now be removed from the meter base The following procedure is required to maintain the accuracy of the meter Cal Factor 4 Potentiometer R14 and resistor R15 must be carefully removed from the old circuit assembly note the orientation of potentiometer R14 If they are in usable condition place them into the new ass...

Page 51: ...4 3 output 0 2 For microprocessor based 50XM1000 Converters the Converter must be placed in the bidirectional mode low flow cutoff set to zero and R2 set so that indication on the rate display toggles between forward and reverse 10 Following completion of steps 4 through 9 the system may now be returned to normal operation 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 6 6 ...

Page 52: ...__ GYLON Style 3500 Part Number 333J090U__ Meter Size Flange Rating ANSI CL150 1 15 mm 25 mm 40 mm 50 mm 80 mm 100mm 1 25 1 2 inch 1 inch 11 2 inch 2 inch 3 inch 4 inch Suffix U01 U10 U15 U19 U22 U29 To complete the part number add suffix from table e g 333J089U10 for 25mm 1 inch meter with KLINGER SIL gaskets For applications other than ANSI CLASS150 Flanges contact the factory TABLE 7 3 GASKETS ...

Page 53: ...FIGURE 7 1 EXPLODED VIEW BASIC FLOWMETER PARTS 10D1476 K MAG MAGNETIC FLOWMETER INSTRUCTION MANUAL 7 2 ...

Page 54: ...25 40 50 3 25 40 50 80 100 N A 101A927U01 101A937U01 101A922U01 101A927U01 091B022U01 145A016U02 032B008T10 85G027KU05 002K004T10 002L005T10 085M008V11 085M010V11 610B249U03 610B249U04 610B249U05 610B249U06 C160C102U01 160C055U01 355A422U01 006H004T10 085H006V11 101A834U01 686B623U01 686B630U01 006H004T10 085H004V11 379D358U01 D612A083U01 006L012T10 085D010T10 333C596U01 C379D371U01 C686B624U01 10...

Page 55: ...e Road Warminster PA 18974 USA Tel 215 674 6000 FAX 215 674 7183 ABB Instrumentation Ltd Howard Road St Neots Cambs England PE19 3EU Tel 44 0 1480 475 321 FAX 44 0 1480 217 948 ABB Instrumentation S p A Via Sempione 243 20016 Pero Milano Italy Tel 39 02 33928 1 Fax 39 02 33928 240 ABB Automation Products GmbH Industriestr 28 D 65760 Eschborn Germany Tel 49 0 6196 800 0 Fax 49 0 6196 800 1849 PN250...

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