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3.2  MPPT  -  Four  Stage  Charging  Process

operation  manual

Trickle  Store  (Float)

Fast  Charge  (Boost)

page  11

02/2022   

When  the  battery  is  fully  charged,  the  desired  chemical  reactions  no  longer  occur  in  

the  battery  and  the  charging  current  is  converted  to  heat  and  gas.

After  the  "boost"  charging  process,  the  solar  charge  controller  reduces  the  voltage  

setpoint  to  "trickle  charging".

Once  charging  reaches  the  “boost”  voltage  set  point,  constant  voltage  regulation  
is  applied  to  prevent  battery  heating  and  excessive  gassing.  By  default,  fast  charging  
takes  about  2  hours  and  then  switches  to  trickle  charging  (“float”).

The  purpose  of  the  “Float”  stage  is  to  balance  the  current  consumption  due  to  self-
consumption  and  small  loads  in  the  entire  system  and  to  obtain  full  battery  storage  

capacity  in  a  timely  manner.  Float  charging  allows  loads  to  continue  drawing  current  

from  the  battery.  If  the  system  loads  exceed  the  PV  charge  current,  the  solar  
charge  controller  will  no  longer  be  able  to  keep  the  battery  at  the  float  charge  
setpoint.  If  the  battery  voltage  remains  below  the  quick  recharge  voltage,  the  

charge  controller  exits  trickle  charging  and  returns  to  charging  mode.

For  this  reason,  the  charge  controller  sets  the  charging  voltage  to  "trickle  charging"  
so  that  charging  is  carried  out  with  a  reduced  voltage  and  current.

Each  time  the  solar  charge  controller  is  switched  on,  the  charging  process  changes  
to  the  "boost"  charging  stage,  provided  no  overdischarge  or  overvoltage  is  detected.

The  solar  charge  controllers  of  the  a-TroniX  series  have  a  4-stage  battery  charging  

algorithm  for  fast,  efficient  and  safe  battery  charging.

This  process  lowers  the  temperature  of  the  battery  and  prevents  gas  formation.

MPPT  charging  

In  this  phase,  the  battery  voltage  has  
not  yet  reached  the  "boost"  charging  
voltage  and  100%  of  the  available  PV  
energy  is  used  to  charge  the  battery.

At  the  same  time,  the  battery  is  slightly  charged.

MPPT  Solar  Charge  Controllers  A100/20,  A100/40,  A150/60

Machine Translated by Google

Summary of Contents for A100/20

Page 1: ...rge controller 9887580 9887584 a TroniX MPPT Solar Charge Controller A100 20 a TroniX MPPT Solar Charge Controller A100 40 a TroniX MPPT Solar Charge Controller A150 60 item number 9887582 Model A100...

Page 2: ...weg 23 25469 Halstenbek Hamburg GERMANY Telephone 49 4101 3 76 76 0 Fax 49 4101 3 76 76 66 info akkusys de www akkusys de 02 2022 page 2 MPPT Solar Charge Controllers A100 20 A100 40 A150 60 The publi...

Page 3: ...ropriate information in these operating instructions Read carefully before use The solar charge controller is based on advanced MPPT technology specially developed for solar systems We assume no liabi...

Page 4: ...s A100 40 4 4 Installation positions A100 40 4 5 Dimensions A150 60 4 6 Installation positions A150 60 19 20 5 4 Connecting accessories 17 6 13 18 21 20 15 4 10 Bluetooth communication 16 Page 8 5 8 F...

Page 5: ...Solar Charge Controllers A100 20 A100 40 A150 60 27 32 25 6 11 Charging modes 23 26 6 3 LCD display 6 4 Error display 6 5 Parameter setting 6 6 Undervoltage protection 6 7 Reconnection voltage 6 8 Blu...

Page 6: ...this manual the abbreviation MPPT stands for Maximum Power Point Tracking A NOTICE Indicates information about recycling Warnings and notes are identified by the appropriate symbols pictograms and mu...

Page 7: ...safety instructions Only use the solar charge controller in connection with the intended photovoltaic systems Be sure to follow all warnings and instructions in this manual Only transport the solar c...

Page 8: ...fe is extended by a precise temperature sensor Batteries can produce flammable and possibly toxic gases oxyhydrogen Avoid creating any sparks near the battery The device has a double automatic protect...

Page 9: ...rent must be proportionately greater than the solar input current to balance the input and output power Monthly load data can be displayed as a summary in the form of graphics Always on dusk evening a...

Page 10: ...d the solar system The greater the difference between the battery voltage and the Vmp of the module the more energy is wasted In contrast to conventional PWM solar charge controllers pulse width modul...

Page 11: ...ed the PV charge current the solar charge controller will no longer be able to keep the battery at the float charge setpoint If the battery voltage remains below the quick recharge voltage the charge...

Page 12: ...ach full charge to avoid over voltage and or overheating of the battery Certain battery types benefit from periodic equalization charging WARNING By balancing the charge the battery voltage increases...

Page 13: ...ce description 4 1 Dimensions A100 20 operation manual Dimensions mm 02 2022 page 13 4 2 The installation position A100 20 MPPT Solar Charge Controllers A100 20 A100 40 A150 60 Machine Translated by G...

Page 14: ...4 3 Dimensions A100 40 4 4 Installation positions A100 40 operation manual 02 2022 page 14 Dimensions mm MPPT Solar Charge Controllers A100 20 A100 40 A150 60 Machine Translated by Google...

Page 15: ...4 5 Dimensions A150 60 4 6 Installation positions A150 60 operation manual page 15 02 2022 Dimensions mm MPPT Solar Charge Controllers A100 20 A100 40 A150 60 Machine Translated by Google...

Page 16: ...ble lengths must be ordered separately 6 RJ11 interface The sensor is connected via interface 5 2 plastic housings to protect internal components 3 LED LCD display to show settings and working status...

Page 17: ...LE technology A NOTICE 2 Realizes the solar charge controller wireless monitoring function There are two options For operation details refer to the Bluetooth app instructions The solar charge controll...

Page 18: ...around the device should be kept free for unhindered air circulation Attach it so that the cable holes are facing down Fix it upright on the wall Make sure that this is a non combustible wall material...

Page 19: ...h out for this hazard First drill the 4 mounting holes according to the installation positions in 5 Device description on the wall The inside temperature is automatically displayed if no solar charge...

Page 20: ...nominal voltage of 24 V DC the battery voltage should be in the range of 20 0 to 31 0 V DC To avoid tension in the cables wires first connect them to the load before connecting them to the solar charg...

Page 21: ...are in the immediate vicinity of the ATTENTION For systems with common negative poles such as mobile homes the use of a common negative pole solar charge controller is recommended device Keep a dista...

Page 22: ...V Module off undervoltage protection off overheat protection Flashing slowly 0 5 2 s Green on Short circuit or over current protection No communication Blink 0 5 0 5 s Flashing slowly 0 5 2 s The PV m...

Page 23: ...matically after 30 seconds PV Strom Simultaneously press the MENU and OK buttons for one second The LCD display stops scrolling Position pause display OK Set parameters Status Advertisement MENU Press...

Page 24: ...arge amp hours Status Temperature A NOTICE PV Module Symbol Battery type adjustable Load mode adjustable Total PV amp hours reconnection voltage LVR adjustable Last The PV ampere hours PV panel kit an...

Page 25: ...h the interface Battery status shows full error icon display battery frame flashes LCD display shows E4 order as follows Load off battery status shows empty error icon display battery frame flashes LC...

Page 26: ...LVD you must first increase the LVR value set the voltage protection of the solar charge controller The turn on voltage LVR should be at least 0 6 1 2 2 4V higher than the under voltage lockout LVD P...

Page 27: ...nfirm with OK to reset the set password via the mobile app When choosing a liquid gel or AGM battery the charging parameters boost equalize and float voltage can be set via mobile phone app RS485 or W...

Page 28: ...age Dusk to Sunrise The load output stays on from sunset to sunrise 12 24 V 10 32 V Standard 14 4 V The solar charge controllers of the a TroniX series are suitable for all types of lithium batteries...

Page 29: ...ht delay time 0 30 minutes default 0 30 minutes Dusk to Sunrise When the load is set to Dusk to Sunrise the day night threshold voltages and day night delay time can be set via RS485 or Bluetooth App...

Page 30: ...is switched on again Full protection against battery polarity reversal no damage to the solar charge controller Correct the connection to resume normal operation Battery low voltage Mistake Caused Ca...

Page 31: ...hort circuit occurs the load will short circuit while charging Description Damaged remote temperature sensor damaged the solar charge controller automatically adopts the internal temperature This prev...

Page 32: ...corrective action as soon as possible Make use of the certified and professional recycling service of our AKKU SYS team If necessary take corrective action Electric shock hazard Make sure all power i...

Page 33: ...n Twilight Night Manual before the boost or equalizer charging stage 14 14 8 28 29 6 25 C default 14 5 29 14 15 0 28 30 25 C default 14 8 29 6 Designation 4 17 per cell boost balance 3 33 per cell mai...

Page 34: ...uid AGM battery 13 14 5 26 29 39 43 5 52 58 25 C 0 83 99 9 Power connections mm Optional Own consumption mA 16 6AWG Standard 14 5 29 43 5 58 14 15 28 30 42 45 56 60 25 C Float Voltage V Maximum effici...

Page 35: ...0 64 0 Lithium Standard 29 4 Standard 8 16 24 32 loT 99 9 16 6AWG Lithium Standard 28 7 Permanent On Twilight Night Manual Ambient temperature C Bluetooth RS485 RJ25 6P2C interface IP32 low voltage P...

Page 36: ...talog Other manufacturers and product areas can be found in ours 02 2022 AKKU SYS Accumulator and Battery Technology North GmbH Verbindungsweg 23 25469 Halstenbek Hamburg GERMANY Telephone 49 4101 3 7...

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