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14

SEDIMENT TRAPS

A sediment trap shall be installed as close to the inlet of the water 
heater as practical at the time of water heater installation. The sediment 
trap shall be either a tee 

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 tting with a capped nipple in the bottom 

outlet or other device recognized as an effective sediment trap. If a 
tee 

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 tting  is used, it shall be installed in conformance with one of the 

methods of installation shown in Figures 12 and 13. 

Contaminants in the gas lines may cause improper operation of the 
gas control valve that may result in 

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 re or explosion.  Before attaching 

the gas line be sure that all gas pipe is clean on the inside.  To trap any 
dirt or foreign material in the gas supply line, a drip leg (sometimes 
called a sediment trap) must be incorporated in the piping.  The drip leg 
must be readily accessible.  Install in accordance with the “Gas Piping” 
section. Refer to the current edition of the National Fuel Gas Code, 
ANSI Z223.1/NFPA 54.

FIGURE 14.

FILLING THE WATER HEATER

Never use this water heater unless it is completely full of water.  To prevent 

damage to the tank, the tank must be 

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 lled with water.  Water must 

fl

 ow from 

the hot water faucet before turning “ON” gas to the water heater.

To 

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 ll the water heater with water:

1.  Close the water heater drain valve by turning the handle to the right 

(clockwise). The drain valve is on the lower front of the water heater.

2. Open the cold water supply valve to the water heater.  

NOTE: The cold water supply valve must be left open when the 
water heater is in use.

3.  To insure complete 

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 lling of the tank, allow air to exit by opening the 

nearest hot water faucet.  Allow water to run until a constant 

fl

 ow is 

obtained.  This will let air out of the water heater and the piping.

4.  Check all water piping and connections for leaks.  Repair as 

needed.

BLOWER ASSEMBLY INSTALLATION

SEQUENCE OF INSTALLATION

1.  This power vented water heater comes with the blower assembly 

installed.

2  After the unit is set in place, make sure the blower assembly is still 

mounted securely and the air intake screen of the blower assembly 
is installed in the dilution air opening.  Also make sure the drain port 
of the rubber boot vent adapter is capped off. Lastly, make sure there 
is no damage to the blower.

3.  Make sure there is no packing material in the discharge of the blower 

or the intake of the dilution air restrictor, see Figure 15.

4.  Make sure that the plastic tubing is still attached from the air pressure switch 

to the port on the blower housing. Make sure the plastic tubing is not folded 
anywhere between the pressure switch and the blower housing.

5.  Make sure the ON/OFF switch is in the OFF position and that the outer 

harness is connected from the blower control box to the connector 
on the bottom side of the gas control valve.

6.  If the outer harness is not factory installed, make sure the ON/OFF 

switch is in the OFF position and then connect the outer harness 
from the blower control box to the connector on the bottom side of 
the gas control valve.

7.  This water heater is a poloarity sensitive appliance and will not operate if 

the power supply polarity is reversed. The power supply or outlet providing 
power to this water heater must be wired properly (correct polarity).

8.  Do not plug in power cord until vent system is completely installed. This 

powered vent heater operates on 110-120 Vac, therefore a grounded 
outlet must be within reach of the six (6) foot (1.8 m) 

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 exible power cord 

supplied with the unit (see Figure 1). The power cord supplied may be 
used only where local codes permit. If local codes do not permit the use 
of a 

fl

 exible power supply cord:

a.) Make sure the unit is unplugged from wall outlet. Remove screws 

and open panel on front of control box.

b.) Cut the 

fl

 exible power cord, leaving enough to be able to make 

connections, the remove the strain relief 

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 tting from box.

c.)  Install suitable conduit 

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 tting in side of enclosure and then follow (d.) 

and (e.) below.

d.) Splice 

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 eld wiring into existing wiring using code authorized method 

(wire nuts, etc.).

e.) Be certain that neutral and live connections are not reversed when 

making these connections.

f.)  Close panel on the side of control box, make sure that access panel 

is secured shut.

Summary of Contents for ProMax Power-Vent 185237-004

Page 1: ...ECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WA...

Page 2: ...T DEFINITIONS Qualified Installer A qualified installer must have ability equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough understand...

Page 3: ...3 GENERAL SAFETY...

Page 4: ...fety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance...

Page 5: ...tally vented gas fueled heating appli ance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The s...

Page 6: ...in Valve X Gas Control Valve Y Drain Pan Z Air Intake Screen Base Pan AA Inner Door B B Outer Door CC HSI Burner Assembly D D Air Intake Screen Blower Assembly E E FV Sensor Bracket Assembly 40K 50K M...

Page 7: ...than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state l...

Page 8: ...er an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the...

Page 9: ...xceeds the National Appliance Energy Conversation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Should you choose to apply an insulati...

Page 10: ...ors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4 000 Btu per hour 5 5 cm2 kW of total input rating of all equipment in the enclosure see Figure 8 3 When co...

Page 11: ...res higher than required for domestic water purposes a tempering valve must be installed Please refer to Figure 2 for suggested piping arrangement CLOSED WATER SYSTEMS Water supply systems may because...

Page 12: ...ctly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 15 2 cm above or at any dist...

Page 13: ...er heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry When installed at elevations above 7 700 feet 2 347 meters input rating should be reduced at the ra...

Page 14: ...is still mounted securely and the air intake screen of the blower assembly is installed in the dilution air opening Also make sure the drain port of the rubber boot vent adapter is capped off Lastly m...

Page 15: ...this water heater to an existing vent or chimney It must be vented separately from all other appliances Nonmetallic vent may be used if it has Heat Deflection Temperature HDT 66 psi or 455 kPa of at l...

Page 16: ...llations will have water condensate in the vent piping If this occurs then adequate means of draining and disposing of the condensate needs to be made by the installer CONDENSATE Condensate formation...

Page 17: ...building The manufacturer also recommends that the vent termination should not be installed closer than 18 45 7 cm from an inside corner of an L shaped structure and not be less than 1 foot 0 31 m abo...

Page 18: ...lied for decorative purposes only and is not a requirement for the vent termination if not needed by the installer VERTICAL VENT THROUGH ROOF This unit is approved for venting through the roof with th...

Page 19: ...15 2 cm and above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes fo...

Page 20: ...he distance and make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process...

Page 21: ...21...

Page 22: ...If a suitable area is not available a cover should be installed over the thermostat to prevent tampering The water temperature setting was factory set at the lowest temperature Pressing the COOLER bu...

Page 23: ...expansion Contact a local plumbing service agency to have a thermal expansion tank installed STRANGE SOUNDS Possible noises due to expansion and contraction of some metal parts during periods of heat...

Page 24: ...Viewport on the Inner Door see Figure 1 The main burner should provide complete combustion of gas ignite rapidly give reasonably quiet operation and cause no excessive flame lifting from the burner po...

Page 25: ...ils to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve wit...

Page 26: ...he tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water heater bottom or on th...

Page 27: ...odels only 26B FV Sensor Bracket 55K 62 5K models only 27 Nipple with Heat Trap 28 Secondary Anode with Heat Trap Not Shown Optional Now that you have purchased this water heater should a need ever ex...

Page 28: ...INES TROUBLESHOOTING GUIDELINES TROUBLE SHOOTING Please check guidelines below For your safety water heater service should be performed only by a qualified service technician Read the GENERAL SAFETY I...

Page 29: ...29...

Page 30: ...be utilized by a qualified service agent When calling for service notify the service agent that this is a Flammable Vapor Ignition Resistant Product TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELI...

Page 31: ...t any operation of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ON...

Page 32: ...32...

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