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The unit may be vented horizontally through a wall or vertically through 
the roof.  Pipe runs must be adequately supported along both vertical 
and horizontal runs as follows:

•  For Schedule 40, 2" PVC, ABS, Coex Cellular Core vent pipe: Every 

3 feet (0.9 m).

•  For Schedule 40, 3" PVC, ABS, Coex Cellular Core vent pipe: Every 

3.5 feet (1.1 m).

•  For Schedule 40, 4" PVC, ABS, Coex Cellular Core vent pipe: Every 

4 feet (1.2 m).

•  For Schedule 40, 2" CPVC vent pipe: Every 5 feet (1.5 m). 

•  For Schedule 40, 3" CPVC vent pipe: Every 6 feet (1.8 m).

•  For Schedule 40, 4" CPVC vent pipe: Every 6.5 feet (2.0 m).

It is imperative that the 

fi

 rst hanger (or support) be located on the 

horizontal run immediately adjacent to the 

fi

 rst 90-degree elbow from 

the vertical rise.  Support method used should isolate the vent pipe from 
the 

fl

 oor joists or other structural members to prevent the transmission 

of noise and vibration.  Do not support, pin, or otherwise secure the 
venting system in a way that restricts the normal thermal expansion 
and contraction of the chosen venting material. 

If the water heater is being installed as a replacement for an existing 
power vented heater in pre-existing venting, a through inspection of 
the existing venting system must be performed prior to any installation 
work.  Verify that the correct material as detailed above has been used, 
and that the minimum or maximum vent lengths and terminal location 
as detailed in this manual have been met.  Carefully inspect the entire 
venting system for any signs of cracks or fractures, particularly at 
the joints between elbows and other 

fi

 ttings and the straight runs of 

vent pipe.  Check the system for signs of sagging or other stresses 
in the joints as a result of misalignment of any components in the 
system.  If any of these conditions are found, they must be corrected 
in accordance with the venting instructions in this manual before 
completing the installation and putting the water heater into service.

Except where instructed in this manual, the mixing of 2", 3" and 4" 
vent pipe is NOT ALLOWED.  If 2" pipe is to be used, then a 2" to 3" 
bell reducer is recommended.  Figure 15 shows the recommended 
location for the bell reducer.  If the bell reducer is located at the 
rubber boot on the blower assembly, then a short section of 3" vent 
pipe needs to be installed in the rubber boot for proper connection of 
the 2" to 3" bell reducer.   That length can be of the minimum length 
required for the connection.

If 4" pipe is to be used, then a 3" to 4" bell reducer is recommended.  
Figure 15 shows the recommended location for the bell reducer.  If 
the bell reducer is located at the rubber boot on the blower assembly, 
then a short section of 3" vent pipe needs to be installed in the rubber 
boot for proper connection of the 3" to 4" bell reducer.   That length 
can be of the minimum length required for the connection.

The 40,000, 50,000, 55,000 and 62,500 BTU units are supplied with 
a 2" Schedule 40 PVC 22.5° Vent Terminal.  If you decide to vent with 
3" or 4" pipe, a Schedule 40 DWV 45° Vent Terminal must be used.  
For your convenience, we have included a screen for both 3" and 4" 
Vent Terminals.

The vent piping should be connected to the blower with a rubber 
adapter and secured with hose clamps. The adapter and clamps are 
provided with the heater.

Even the flue gas temperature leaving the blower is between 

140°F (69°C) and 175°F (79°C), some installations will have water 
condensate in the vent piping. If this occurs, then adequate means 
of draining and disposing of the condensate needs to be made by 
the installer.

CONDENSATE

Condensate formation does not occur in all installations of power vented 
water heaters, but should be protected against on installations where it 
can form in the venting system. Condensation in the venting system of 
power vented water heaters is dependent upon installation conditions 
including, but not limited to ambient temperature and humidity of 
installation location, ambient temperature and humidity of venting space, 
vent discharge and slope, and product usage.  In certain conditions, 
installations in unconditioned space or having long horizontal or vertical 
vent runs may accumulate condensate.  In these conditions, the vent 
pipe should be sloped downward away from the blower assembly
1/4" (6.4 mm) per 

fi

 ve feet (1.5 m) of pipe but not more than 1 1/2" (3.8 

cm) in the total vent length. If the vent piping is vented level or sloped 
upwards away from the blower assembly, then adequate means for 
draining and disposing of the condensate needs to be made by the 
installer (if condensate is detected).  If you have condensate, then a 
3/8" drain hose can be connected to the built-in drain port of the rubber 
boot on the blower assembly.  For your convenience, the rubber boot 
is supplied with a removable cap on the built-in drain port.  Prior to 
operating the water heater, make sure the removable cap is installed 
on the drain port (if a drain hose is not needed).

MAXIMUM AND MINIMUM VENT LENGTHS

40,000 BTU Units:

For 2" Venting, the maximum equivalent feet of pipe allowed is 40 
feet (12.2 m).

 This does not include the supplied vent termination for 

the water heater.  For the 2" venting, one 90° elbow is approximately 
equal to 5 feet (1.5 m).  One 45° elbow is approximately equal to 2.5 
feet (0.8 m).  It is recommended that at least 2 feet (0.6 m) of spacing 
be used in between all 45° elbows and all 90°elbows.

For 3" Venting, the maximum equivalent feet of pipe allowed is 
120 feet (36.6 m). 

This does not include the Vent Termination (supplied 

locally) for the water heater.  For the 3" venting, one 90° elbow is 
approximately equal to 5 feet (1.5 m).  One 45° elbow is approximately 
equal to 2.5 feet (0.8 m).  It is recommended that at least 2 feet (0.6 m) 
of spacing be used in between all 45° elbows and all 90°elbows.  

For 4" Venting, the maximum equivalent feet of pipe allowed is 
160 feet (48.8 m). 

This does not include the Vent Termination (supplied 

locally) for the water heater.  For the 4" venting, one 90° elbow is 
approximately equal to 8 feet (2.4 m).  One 45° elbow is approximately 
equal to 4 feet (1.2 m).  It is recommended that at least 2 feet (0.6 m) 
of spacing be used in between all 45° elbows and all 90°elbows.

50,000 BTU Units:

For 2" Venting, the maximum equivalent feet of pipe allowed is 40 
feet (12.2 m).

 This does not include the supplied Vent Termination for 

the water heater.  For the 2" venting, one 90° elbow is approximately 
equal to 5 feet (1.5 m).  One 45° elbow is approximately equal to 2.5 
feet (0.8 m).  It is recommended that at least 2 feet (0.6 m) of spacing 
be used in between all 45° elbows and all 90°elbows.

For 3" Venting, the maximum equivalent feet of pipe allowed is 
120 feet (36.6 m). 

This does not include the Vent Termination (supplied 

locally) for the water heater.  For the 3" venting, one 90° elbow is 
approximately equal to 5 feet (1.5 m).  One 45° elbow is approximately 
equal to 2.5 feet (0.8 m).  It is recommended that at least 2 feet (0.6 m) 
of spacing be used in between all 45° elbows and all 90°elbows.  

Summary of Contents for ProMax Power-Vent 185237-004

Page 1: ...ECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WA...

Page 2: ...T DEFINITIONS Qualified Installer A qualified installer must have ability equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough understand...

Page 3: ...3 GENERAL SAFETY...

Page 4: ...fety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance...

Page 5: ...tally vented gas fueled heating appli ance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The s...

Page 6: ...in Valve X Gas Control Valve Y Drain Pan Z Air Intake Screen Base Pan AA Inner Door B B Outer Door CC HSI Burner Assembly D D Air Intake Screen Blower Assembly E E FV Sensor Bracket Assembly 40K 50K M...

Page 7: ...than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state l...

Page 8: ...er an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the...

Page 9: ...xceeds the National Appliance Energy Conversation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Should you choose to apply an insulati...

Page 10: ...ors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4 000 Btu per hour 5 5 cm2 kW of total input rating of all equipment in the enclosure see Figure 8 3 When co...

Page 11: ...res higher than required for domestic water purposes a tempering valve must be installed Please refer to Figure 2 for suggested piping arrangement CLOSED WATER SYSTEMS Water supply systems may because...

Page 12: ...ctly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 15 2 cm above or at any dist...

Page 13: ...er heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry When installed at elevations above 7 700 feet 2 347 meters input rating should be reduced at the ra...

Page 14: ...is still mounted securely and the air intake screen of the blower assembly is installed in the dilution air opening Also make sure the drain port of the rubber boot vent adapter is capped off Lastly m...

Page 15: ...this water heater to an existing vent or chimney It must be vented separately from all other appliances Nonmetallic vent may be used if it has Heat Deflection Temperature HDT 66 psi or 455 kPa of at l...

Page 16: ...llations will have water condensate in the vent piping If this occurs then adequate means of draining and disposing of the condensate needs to be made by the installer CONDENSATE Condensate formation...

Page 17: ...building The manufacturer also recommends that the vent termination should not be installed closer than 18 45 7 cm from an inside corner of an L shaped structure and not be less than 1 foot 0 31 m abo...

Page 18: ...lied for decorative purposes only and is not a requirement for the vent termination if not needed by the installer VERTICAL VENT THROUGH ROOF This unit is approved for venting through the roof with th...

Page 19: ...15 2 cm and above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes fo...

Page 20: ...he distance and make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process...

Page 21: ...21...

Page 22: ...If a suitable area is not available a cover should be installed over the thermostat to prevent tampering The water temperature setting was factory set at the lowest temperature Pressing the COOLER bu...

Page 23: ...expansion Contact a local plumbing service agency to have a thermal expansion tank installed STRANGE SOUNDS Possible noises due to expansion and contraction of some metal parts during periods of heat...

Page 24: ...Viewport on the Inner Door see Figure 1 The main burner should provide complete combustion of gas ignite rapidly give reasonably quiet operation and cause no excessive flame lifting from the burner po...

Page 25: ...ils to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve wit...

Page 26: ...he tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water heater bottom or on th...

Page 27: ...odels only 26B FV Sensor Bracket 55K 62 5K models only 27 Nipple with Heat Trap 28 Secondary Anode with Heat Trap Not Shown Optional Now that you have purchased this water heater should a need ever ex...

Page 28: ...INES TROUBLESHOOTING GUIDELINES TROUBLE SHOOTING Please check guidelines below For your safety water heater service should be performed only by a qualified service technician Read the GENERAL SAFETY I...

Page 29: ...29...

Page 30: ...be utilized by a qualified service agent When calling for service notify the service agent that this is a Flammable Vapor Ignition Resistant Product TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELI...

Page 31: ...t any operation of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ON...

Page 32: ...32...

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