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14

Align the legs of the draft hood with the slots provided. 
Insert the draft hood leg tips into slots on the flue damper’s 
flange as shown in Figure 12. Secure the draft hood by 
twisting or bending the leg tips. See Figure 12. Do not alter 
the draft hood in any way. If you are replacing an existing 
water heater, be sure to use the new draft hood supplied 
with the water heater.

Vent Pipe Size                                                               

It is important that you follow the guidelines in these 

instructions for sizing a vent pipe system. If a transition 

to a larger vent size is required, the vent transition 

connection must be made at the draft hood outlet.

Vent Connectors                                                          

1.  Type B, Double wall, U.L. Listed Vent Pipe.
2.  Single wall Vent Pipe.
Maintain the manufacturer’s specified minimum clearance 

from combustible materials when using type B double wall 

vent pipe.
Vent connectors made of type B, double wall vent pipe 

material may pass through walls or partitions constructed 

of combustible material if the minimum listed clearance is 

maintained.
Maintain a six inch minimum clearance from all 

combustible materials when using single wall vent pipe.
IMPORTANT: Single wall vent pipe cannot be used for 

water heaters located in attics and may not pass through 

attic spaces, crawl spaces or any confined or inaccessible 

location. A single wall metal vent connector cannot pass 

through any interior wall.
When installing a vent connector, please note the following 

(See Figures 13-15):
• 

Install the vent connector avoiding unnecessary bends, 

which create resistance to the flow of vent gases.

• 

Install without dips or sags with an upward slope of at 

least 1/4-inch per foot.

• 

Joints must be fastened by sheet metal screws or other 

approved means. It must be supported to maintain 

clearances and prevent separation of joints and 

damage.

• 

The length of the vent connector cannot exceed 75% of 

the vertical vent height.

• 

The vent connector must be accessible for cleaning, 

inspection, and replacement.

• 

Vent connectors cannot pass through any ceiling, floor, 

firewall, or fire partition.

• 

It is recommended (but not mandatory) that a minimum 

12 inches of vertical vent pipe be installed on the draft 

hood prior to any elbow in the vent system.

IMPORTANT: Existing vent systems must be inspected for 

obstructions, corrosion, and proper installation.

Chimney Connection                                                  

IMPORTANT: Before connecting a vent to a chimney, 

make sure the chimney passageway is clear and free of 

obstructions. The chimney must be cleaned if previously 

used for venting solid fuel appliances or fireplaces. Also 

consult local and state codes for proper chimney sizing 

and application or, in the absence of local and state 

codes, the “National Fuel Gas Code”, ANSI Z223.1(NFPA 

54)-current edition.

• 

The connector must be installed above the extreme 

bottom of the chimney to prevent potentially blocking 

the flue gases.

• 

The connector must be firmly attached and sealed to 

prevent it from falling out.

• 

To aid in removing the connector, a thimble or slip joint 

may be used.

• 

The connector must not extend beyond the inner edge 

of the chimney as it may restrict the space between it 

and the opposite wall of the chimney (Figure 13).

LISTED LINED
CHIMNEY

2 FT. MINIMUM ABOVE ANY OBJECT 
WITHIN 10FT. HORIZONTALLY

DO NOT EXTEND 
VENT BEYOND EDGE
OF CHIMNEY

VENT
CONNECTOR

 

3 FT. MINIMUM

 

MAINTAIN
CLEARANCE*

SEAL 

SLOPE

UP 1/4 IN.

PER FT.

MINIMUM

CHIMNEY TERMINATION VENT SYSTEM

SUPPORT
STRAP

FIGURE 13.

Do not terminate the vent connector in a chimney that has 

not been certified for this purpose. Some local codes may 

prohibit the termination of vent connectors in a masonry 

chimney.

Vertical Exhaust Gas Vent                                          

Vertical exhaust gas vents must be installed with 

U.L. listed type B vent pipe according to the vent 

manufacturer’s instructions and the terms of its listing. 
It must be connected to the water heater’s draft hood by a 

listed vent connector or by directly originating at the draft 

hood opening.
Vertical gas vents must terminate with a listed cap or 

other roof assembly and be installed according to their 

manufacturer’s instructions.
Gas vents must be supported to prevent damage, joint 

separation, and maintain clearances to combustible 

materials (Figures 14 and 15).
IMPORTANT: This gas vent must be terminated in a 

vertical position to facilitate the removal of the burnt gases.
An unused chimney flue or masonry enclosure may be used 

as a passageway for the installation of a gas vent (Figure 13).
Common (combined) venting is allowable with vertical type 

B vent systems and lined masonry chimneys as long as 

proper draft for the water heater is established under all 

conditions of operation. CAUTION: DO NOT common vent 

this water heater with any power vented appliance.
Figures 13-15 are examples of vent pipe system 

installations and may or may not be typical for your 

specific application. Consult the “National Fuel Gas Code”, 

Summary of Contents for High Efficiency 100 series

Page 1: ...ctrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fi...

Page 2: ...Installation 17 Important Information About this Water Heater 18 Operating Your Water Heater 19 21 Lighting Instructions 19 Checking the Draft 20 Burner Flames 20 Emergency Shutdown 20 Water Temperat...

Page 3: ...t water heaters and have a thorough understanding of this instruction manual Service Agency A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing air sup...

Page 4: ...oid all ignition sources if you smell Natural or LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Kee...

Page 5: ...n Valve U Pilot and Main Burner V Flue W Metal Drain Pan X Igniter Wire Y Base Ring Filter Z FV Sensor AA Transformer BB Flue Damper ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS TO VENT TERMINATIO...

Page 6: ...instructions you should not proceed but have a qualified technician perform the installation of this water heater Massachusetts code requires this water heater to be installed in accordance with Mass...

Page 7: ...to clean the spill until all ignition sources have been extinguished Fire or Explosion Hazard WARNING Read instruction manual before installing using or servicing water heater Improper use may result...

Page 8: ...ctor or water shut off device used in conjunction with a piped metal drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in variou...

Page 9: ...ural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisonin...

Page 10: ...in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighti...

Page 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Page 12: ...typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louver...

Page 13: ...re certified by CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxid...

Page 14: ...Before connecting a vent to a chimney make sure the chimney passageway is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces...

Page 15: ...off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of this valve and how to shut off the water to the heater 6 A temperatu...

Page 16: ...se excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been treated with chromates boile...

Page 17: ...h duct tape 7 Repeat steps 5 and 6 for the hot water outlet pipe 8 Add additional sections of pipe insulation as needed T P RELIEF VALVE T P RELIEF VALVE MANUAL RELIEF LEVER T P RELIEF VALVE INSULATIO...

Page 18: ...es Questions Contact Residential Technical Assistance by referencing the phone number on the front of the Installation Instructions and Use Care Guide Installation Checklist Water Heater Location Wate...

Page 19: ...ier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Use only your hand to turn the gas control knob Never use tools If the...

Page 20: ...emperature range of 120 F 140 F 49 C 60 C is recommended by most dishwasher manufacturers The thermostat of this water heater has been factory set at the VAC Vacation position It is adjustable and mus...

Page 21: ...erature set by the user Vacation Setting The Vacation Setting VAC sets the controller at approximately 70 F This setting is recommended when the water heater is not in use for a long period of time Th...

Page 22: ...YL YL BN 24VAC V 24VAC BK 120VAC WH 120VAC GR BK 24VAC HOT WH 24VAC NEUTRAL BL RD BL RD YL YL BK 24VAC HOT WH 24VAC NEUTRAL YL 24VAC YL 24VAC TRANSFORMER YL 24 VAC GAS CONTROL VALVE THERMOSTAT FV SENS...

Page 23: ...ce information at 1 800 527 1953 A temperature limit switch or ECO Energy Cut Off sensor located in the gas control valve thermostat is used to shut off the water heater if the water temperature excee...

Page 24: ...ting Your Water Heater See the Repair Parts Illustration section for anode rod location TEFLON is a registered trademark of E I Du Pont De Nemours and Company Draining and Flushing It is recommended t...

Page 25: ...ush down slightly to free the manifold and pilot tube 7 Carefully remove the manifold assembly from the burner compartment NOTE Be sure not to damage internal parts Replacement Parts IMPORTANT The fol...

Page 26: ...lot before going to the next step FIRST BEND S OTHER FITTINGS NOT SHOWN FOR CLARITY PILOT TUBE SCREWS OLD PILOT IGNITER FLAME SENSOR ASSEMBLY FIGURE 30 7 Push the new pilot tube and igniter wire throu...

Page 27: ...ssembly door is tightened visually inspect the door gasket between the manifold burner assembly door and the combustion chamber for spaces or gaps that would prevent a seal IMPORTANT Do not operate th...

Page 28: ...26 NOTE L P Gas systems use reverse left hand threads on the manifold tube 6 Refer to Gas Piping section Figure 5 and disconnect the ground joint union in the gas piping Disconnect the remaining pipe...

Page 29: ...roubleshooting Table section 2 See Pilot Light Troubleshooting Flowchart section 3 Seat connector firmly in socket 4 Bleed the air from the gas line 5 Check with gas utility company 6 Check with gas u...

Page 30: ...at COMBUSTION ODORS 1 Insufficient secondary air 2 Flue clogged 3 Heater installed in a confined area 1 Provide ventilation to water heater Check flue way flue baffle and burner 2 Clean locate source...

Page 31: ...wer switch on the gas control valve to the OFF position and unplug the power cord from the power outlet 1 Attempt to depress the TCO door switch button see figure 27 If the TCO door switch button depr...

Page 32: ...e electrode flame sense rod replace the igniter pilot assembly Follow the directions on page 27 to re install the burner assembly into the combustion chamber Follow the instructions for lighting on pa...

Page 33: ...alve Open Is Main Flame Sensed Is Demand for Heat Satisfied Pilot Main Valve De Energize Is Flame Sensed Damper Energizes and Closes Will not light 8 4 flash error code See Corrective Action Table on...

Page 34: ...List Item No Parts Description 1 DRAFT HOOD 2 FLUE DAMPER 3 FLUE BAFFLE 4 HEAT TRAP COLD SOME MODELS 5 HEAT TRAP HOT SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD 8 TEMPERATURE PRESSURE RELIEF VALVE L...

Page 35: ...assembly which contains the manifold tube gasket door pilot igniter flame sensor assembly manifold component block with retainer clip thermal switch and pilot tube Natural Gas Low Nox Item 14B Manifol...

Page 36: ...36 NOTES...

Page 37: ...37 NOTES...

Page 38: ...38 NOTES...

Page 39: ...in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has not been altered defaced or removed except as required by the warrantor used in an open syst...

Page 40: ...OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER OR THE INSTALLATION OPERATI...

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