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11

TABLE 3

BTUH Input

Minimum 

Square

Feet with

8’ Ceiling

Typical Room

with 8’ Ceiling

30,000

188

9 x 21

45,000

281

14 x 20

60,000

375

15 x 25

75,000

469

15 x 31

90,000

563

20 x 28

105,000

657

20 x 33

120,000

750

25 x 30

135,000

844

28 x 30

IMPORTANT:
• 

The area must be open and be able to provide the 

proper air requirements to the water heater. Areas that 

are being used for storage or contain large objects 

may not be suitable for water heater installation. 

• 

Water heaters installed in open spaces in buildings 

with unusually tight construction may still require out-

door air to function properly. In this situation, outside 

air openings should be sized the same as for a con-

fined space. 

• 

Modern home construction usually requires supplying 

outside air into the water heater area. 

Confined Space                                                    

 

For the correct and proper operation of this water heater, 

ample air must be supplied for the combustion, ventilation, 

and dilution of flue gases. Small enclosures and confined 

areas must have two permanent openings so that sufficient 

fresh air can be drawn from outside of the enclosure. One 

opening shall be within 12 inches of the top and one within 

12 inches of the bottom of the enclosure as shown in 

Figure 6.
The size of each opening (free area) is determined by the 

total BTUH input of all gas utilization equipment (i.e., water 

heaters, furnaces, clothes dryers, etc.) and the method by 

which the air is provided. The BTUH input can be found 

on the water heater rating plate. Additional air can be 

provided by two methods:

1.   All air from inside the building.
2.   All air from outdoors.

COMBUSTION AIR & VENTILATION

WARNING

Carbon Monoxide Warning

Water heater must be vented to outdoors.
Vent must be installed by a qualified technician using 
the installation instructions.
Examples of a qualified technican include: gas 
technicians, authorized gas company personel, and 
authorized service persons.
Failure to so do can result in death or carbon monoxide 
poisoning.

IMPORTANT:  Air for combustion and ventilation must not 

come from a corrosive atmosphere. Any failure due to 

corrosive elements in the atmosphere is excluded from 

warranty coverage.
The following types of installation (not limited to the 

following) will require outdoor air for combustion due to 

chemical exposure and may reduce but not eliminate the 

presence of corrosive chemicals in the air:
• beauty 

shops

• 

photo processing labs

• 

buildings with indoor pools 

• 

water heaters installed in laundry, hobby, or craft 

rooms

• 

water heaters installed near chemical storage areas

Combustion air must be free of acid-forming chemicals such 

as sulfur, fluorine, and chlorine. These elements are found 

in aerosol sprays, detergents, bleaches, cleaning solvents, 

air fresheners, paint, and varnish removers, refrigerants, 

and many other commercial and household products. When 

burned, vapors from these products form highly corrosive acid 

compounds. These products should not be stored or used 

near the water heater or air inlet.
Combustion and ventilation air requirements are determined 

by the location of the water heater. The water heater may 

be located in either an open (unconfined) area or in a 

confined area or small enclosure such as a closet or small 

room. Confined spaces are areas with less than 50 cubic 

feet for each 1,000 BTUH of the total input for all gas-using 

appliances.

Unconfined Space                                                   

A water heater in an unconfined space uses indoor air for 

combustion and requires at least 50 cubic feet for each 

1,000 BTUH of the total input for all gas appliances. The 

table below shows a few examples of the minimum square 

footage (area) required for various BTUH inputs.

Summary of Contents for High Efficiency 100 series

Page 1: ...ctrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fi...

Page 2: ...Installation 17 Important Information About this Water Heater 18 Operating Your Water Heater 19 21 Lighting Instructions 19 Checking the Draft 20 Burner Flames 20 Emergency Shutdown 20 Water Temperat...

Page 3: ...t water heaters and have a thorough understanding of this instruction manual Service Agency A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing air sup...

Page 4: ...oid all ignition sources if you smell Natural or LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Kee...

Page 5: ...n Valve U Pilot and Main Burner V Flue W Metal Drain Pan X Igniter Wire Y Base Ring Filter Z FV Sensor AA Transformer BB Flue Damper ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS TO VENT TERMINATIO...

Page 6: ...instructions you should not proceed but have a qualified technician perform the installation of this water heater Massachusetts code requires this water heater to be installed in accordance with Mass...

Page 7: ...to clean the spill until all ignition sources have been extinguished Fire or Explosion Hazard WARNING Read instruction manual before installing using or servicing water heater Improper use may result...

Page 8: ...ctor or water shut off device used in conjunction with a piped metal drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in variou...

Page 9: ...ural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisonin...

Page 10: ...in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighti...

Page 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Page 12: ...typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louver...

Page 13: ...re certified by CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxid...

Page 14: ...Before connecting a vent to a chimney make sure the chimney passageway is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces...

Page 15: ...off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of this valve and how to shut off the water to the heater 6 A temperatu...

Page 16: ...se excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been treated with chromates boile...

Page 17: ...h duct tape 7 Repeat steps 5 and 6 for the hot water outlet pipe 8 Add additional sections of pipe insulation as needed T P RELIEF VALVE T P RELIEF VALVE MANUAL RELIEF LEVER T P RELIEF VALVE INSULATIO...

Page 18: ...es Questions Contact Residential Technical Assistance by referencing the phone number on the front of the Installation Instructions and Use Care Guide Installation Checklist Water Heater Location Wate...

Page 19: ...ier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Use only your hand to turn the gas control knob Never use tools If the...

Page 20: ...emperature range of 120 F 140 F 49 C 60 C is recommended by most dishwasher manufacturers The thermostat of this water heater has been factory set at the VAC Vacation position It is adjustable and mus...

Page 21: ...erature set by the user Vacation Setting The Vacation Setting VAC sets the controller at approximately 70 F This setting is recommended when the water heater is not in use for a long period of time Th...

Page 22: ...YL YL BN 24VAC V 24VAC BK 120VAC WH 120VAC GR BK 24VAC HOT WH 24VAC NEUTRAL BL RD BL RD YL YL BK 24VAC HOT WH 24VAC NEUTRAL YL 24VAC YL 24VAC TRANSFORMER YL 24 VAC GAS CONTROL VALVE THERMOSTAT FV SENS...

Page 23: ...ce information at 1 800 527 1953 A temperature limit switch or ECO Energy Cut Off sensor located in the gas control valve thermostat is used to shut off the water heater if the water temperature excee...

Page 24: ...ting Your Water Heater See the Repair Parts Illustration section for anode rod location TEFLON is a registered trademark of E I Du Pont De Nemours and Company Draining and Flushing It is recommended t...

Page 25: ...ush down slightly to free the manifold and pilot tube 7 Carefully remove the manifold assembly from the burner compartment NOTE Be sure not to damage internal parts Replacement Parts IMPORTANT The fol...

Page 26: ...lot before going to the next step FIRST BEND S OTHER FITTINGS NOT SHOWN FOR CLARITY PILOT TUBE SCREWS OLD PILOT IGNITER FLAME SENSOR ASSEMBLY FIGURE 30 7 Push the new pilot tube and igniter wire throu...

Page 27: ...ssembly door is tightened visually inspect the door gasket between the manifold burner assembly door and the combustion chamber for spaces or gaps that would prevent a seal IMPORTANT Do not operate th...

Page 28: ...26 NOTE L P Gas systems use reverse left hand threads on the manifold tube 6 Refer to Gas Piping section Figure 5 and disconnect the ground joint union in the gas piping Disconnect the remaining pipe...

Page 29: ...roubleshooting Table section 2 See Pilot Light Troubleshooting Flowchart section 3 Seat connector firmly in socket 4 Bleed the air from the gas line 5 Check with gas utility company 6 Check with gas u...

Page 30: ...at COMBUSTION ODORS 1 Insufficient secondary air 2 Flue clogged 3 Heater installed in a confined area 1 Provide ventilation to water heater Check flue way flue baffle and burner 2 Clean locate source...

Page 31: ...wer switch on the gas control valve to the OFF position and unplug the power cord from the power outlet 1 Attempt to depress the TCO door switch button see figure 27 If the TCO door switch button depr...

Page 32: ...e electrode flame sense rod replace the igniter pilot assembly Follow the directions on page 27 to re install the burner assembly into the combustion chamber Follow the instructions for lighting on pa...

Page 33: ...alve Open Is Main Flame Sensed Is Demand for Heat Satisfied Pilot Main Valve De Energize Is Flame Sensed Damper Energizes and Closes Will not light 8 4 flash error code See Corrective Action Table on...

Page 34: ...List Item No Parts Description 1 DRAFT HOOD 2 FLUE DAMPER 3 FLUE BAFFLE 4 HEAT TRAP COLD SOME MODELS 5 HEAT TRAP HOT SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD 8 TEMPERATURE PRESSURE RELIEF VALVE L...

Page 35: ...assembly which contains the manifold tube gasket door pilot igniter flame sensor assembly manifold component block with retainer clip thermal switch and pilot tube Natural Gas Low Nox Item 14B Manifol...

Page 36: ...36 NOTES...

Page 37: ...37 NOTES...

Page 38: ...38 NOTES...

Page 39: ...in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has not been altered defaced or removed except as required by the warrantor used in an open syst...

Page 40: ...OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER OR THE INSTALLATION OPERATI...

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