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12

12” MAXIMUM

PERMANENT

OPENINGS TO

THE OUTSIDE OR 

ADDITIONAL 

ROOMS WITHIN

THE BUILDING

CLOSET

OR 

OTHER 

CONFINED 

SPACE

12” MAXIMUM

FIGURE 6.

All Air from Inside the Building                              

When additional air is to be provided to the confined area 

from additional room(s) within the building, the total volume 

of the room(s) must be of sufficient size to properly provide 

the necessary amount of fresh air to the water heater 

and other gas utilization equipment in the area. If you are 

unsure that the structure meets this requirement, contact 

your local gas utility company or other qualified agency for 

a safety inspection. 

Each of the two openings shall have a minimum free area 

of 1 square inch per 1,000 BTUH of the total input rating of 

all gas utilization equipment in the confined area, but not 

less than 100 square inches (Figure 7).

CONFINED

SPACE

PERMANENT

OPENINGS

1 SQUARE

INCH/1000

BTUH 

(MINIMUM

100 SQ. IN.)

FIGURE 7.

All Air from Outdoors                                           

Outdoor fresh air can be provided to a confined area either 

directly or by the use of vertical and horizontal ducts. The 

fresh air can be taken from the outdoors or from crawl or 

attic spaces that freely communicate with the outdoors. 

Attic or crawl spaces cannot be closed and must be 

properly ventilated to the outside. 
Ductwork must be of the same cross-sectional area as 

the free area of the opening to which they connect. The 

minimum dimension of rectangular air ducts cannot be less 

than three inches. 
The size of each of the two openings is determined by the 

method in which the air is to be provided. Refer to Table 

4 to calculate the minimum free area for each opening. 

Figures 8, 9, 10 and 11 are typical examples of each 

method. 

Louvers and Grilles                                                     

In calculating free area for ventilation and combustion 

air supply openings, consideration must be given to the 

blocking effect of protection louvers, grilles, and screens. 

These devices can reduce airflow, which in turn may 

require larger openings to achieve the required minimum 

free area. Screens must not be smaller than 1/4” mesh. If 

the free area through a particular design of louver or grille 

is known, it should be used in calculating the specified 

free area of the opening. If the design and free area are 

not known, it can be assumed that most wood louvers will 

allow 20 - 25% of free area while metal louvers and grilles 

will allow 60 - 75% of free area. 
Louvers and grilles must be locked open or interconnected 

with the equipment so that they are opened automatically 

during equipment operation. 
Keep louvers and grilles clean and free of debris or other 

obstructions.

TABLE 4

Minimum Free Area of Permanent Openings for 

Ventilation and Combustion Air Supply - All Air from 

Outdoors Only.
Based on total BTUH input rating for all utilizing 

equipment within the con

fi

 ned space.

Opening Source

Minimum Free Area 

Per Opening (sq. in.)

Reference Drawing

*Direct to outdoors

1 sq. in, per 4000 BTUH

Figure 8

Vertical Ducts

1 sq. in, per 4000 BTUH

Figure 9

Horizontal Ducts

1 sq. in, per 2000 BTUH

Figure 10

Single Opening

1 sq. in, per 3000 BTUH

Figure 11

Example: A water heater with an input rating of 50,000 BTUH using 
horizontal ducts would require each opening to have a minimum free 
area of 25 square inches.

Minimum free area = 50,000 BTUH x 1 sq. in. / 2000 BTUH = 25 sq. in.

*

  These openings connect directly with the outdoors through 

a ventilated attic, a ventilated crawl space, or through an 

outside wall.

Consult the local codes of your area for specific ventilation 

and combustion air requirements.

Summary of Contents for High Efficiency 100 series

Page 1: ...ctrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fi...

Page 2: ...Installation 17 Important Information About this Water Heater 18 Operating Your Water Heater 19 21 Lighting Instructions 19 Checking the Draft 20 Burner Flames 20 Emergency Shutdown 20 Water Temperat...

Page 3: ...t water heaters and have a thorough understanding of this instruction manual Service Agency A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing air sup...

Page 4: ...oid all ignition sources if you smell Natural or LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Kee...

Page 5: ...n Valve U Pilot and Main Burner V Flue W Metal Drain Pan X Igniter Wire Y Base Ring Filter Z FV Sensor AA Transformer BB Flue Damper ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS TO VENT TERMINATIO...

Page 6: ...instructions you should not proceed but have a qualified technician perform the installation of this water heater Massachusetts code requires this water heater to be installed in accordance with Mass...

Page 7: ...to clean the spill until all ignition sources have been extinguished Fire or Explosion Hazard WARNING Read instruction manual before installing using or servicing water heater Improper use may result...

Page 8: ...ctor or water shut off device used in conjunction with a piped metal drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in variou...

Page 9: ...ural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisonin...

Page 10: ...in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighti...

Page 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Page 12: ...typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louver...

Page 13: ...re certified by CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxid...

Page 14: ...Before connecting a vent to a chimney make sure the chimney passageway is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces...

Page 15: ...off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of this valve and how to shut off the water to the heater 6 A temperatu...

Page 16: ...se excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been treated with chromates boile...

Page 17: ...h duct tape 7 Repeat steps 5 and 6 for the hot water outlet pipe 8 Add additional sections of pipe insulation as needed T P RELIEF VALVE T P RELIEF VALVE MANUAL RELIEF LEVER T P RELIEF VALVE INSULATIO...

Page 18: ...es Questions Contact Residential Technical Assistance by referencing the phone number on the front of the Installation Instructions and Use Care Guide Installation Checklist Water Heater Location Wate...

Page 19: ...ier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Use only your hand to turn the gas control knob Never use tools If the...

Page 20: ...emperature range of 120 F 140 F 49 C 60 C is recommended by most dishwasher manufacturers The thermostat of this water heater has been factory set at the VAC Vacation position It is adjustable and mus...

Page 21: ...erature set by the user Vacation Setting The Vacation Setting VAC sets the controller at approximately 70 F This setting is recommended when the water heater is not in use for a long period of time Th...

Page 22: ...YL YL BN 24VAC V 24VAC BK 120VAC WH 120VAC GR BK 24VAC HOT WH 24VAC NEUTRAL BL RD BL RD YL YL BK 24VAC HOT WH 24VAC NEUTRAL YL 24VAC YL 24VAC TRANSFORMER YL 24 VAC GAS CONTROL VALVE THERMOSTAT FV SENS...

Page 23: ...ce information at 1 800 527 1953 A temperature limit switch or ECO Energy Cut Off sensor located in the gas control valve thermostat is used to shut off the water heater if the water temperature excee...

Page 24: ...ting Your Water Heater See the Repair Parts Illustration section for anode rod location TEFLON is a registered trademark of E I Du Pont De Nemours and Company Draining and Flushing It is recommended t...

Page 25: ...ush down slightly to free the manifold and pilot tube 7 Carefully remove the manifold assembly from the burner compartment NOTE Be sure not to damage internal parts Replacement Parts IMPORTANT The fol...

Page 26: ...lot before going to the next step FIRST BEND S OTHER FITTINGS NOT SHOWN FOR CLARITY PILOT TUBE SCREWS OLD PILOT IGNITER FLAME SENSOR ASSEMBLY FIGURE 30 7 Push the new pilot tube and igniter wire throu...

Page 27: ...ssembly door is tightened visually inspect the door gasket between the manifold burner assembly door and the combustion chamber for spaces or gaps that would prevent a seal IMPORTANT Do not operate th...

Page 28: ...26 NOTE L P Gas systems use reverse left hand threads on the manifold tube 6 Refer to Gas Piping section Figure 5 and disconnect the ground joint union in the gas piping Disconnect the remaining pipe...

Page 29: ...roubleshooting Table section 2 See Pilot Light Troubleshooting Flowchart section 3 Seat connector firmly in socket 4 Bleed the air from the gas line 5 Check with gas utility company 6 Check with gas u...

Page 30: ...at COMBUSTION ODORS 1 Insufficient secondary air 2 Flue clogged 3 Heater installed in a confined area 1 Provide ventilation to water heater Check flue way flue baffle and burner 2 Clean locate source...

Page 31: ...wer switch on the gas control valve to the OFF position and unplug the power cord from the power outlet 1 Attempt to depress the TCO door switch button see figure 27 If the TCO door switch button depr...

Page 32: ...e electrode flame sense rod replace the igniter pilot assembly Follow the directions on page 27 to re install the burner assembly into the combustion chamber Follow the instructions for lighting on pa...

Page 33: ...alve Open Is Main Flame Sensed Is Demand for Heat Satisfied Pilot Main Valve De Energize Is Flame Sensed Damper Energizes and Closes Will not light 8 4 flash error code See Corrective Action Table on...

Page 34: ...List Item No Parts Description 1 DRAFT HOOD 2 FLUE DAMPER 3 FLUE BAFFLE 4 HEAT TRAP COLD SOME MODELS 5 HEAT TRAP HOT SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD 8 TEMPERATURE PRESSURE RELIEF VALVE L...

Page 35: ...assembly which contains the manifold tube gasket door pilot igniter flame sensor assembly manifold component block with retainer clip thermal switch and pilot tube Natural Gas Low Nox Item 14B Manifol...

Page 36: ...36 NOTES...

Page 37: ...37 NOTES...

Page 38: ...38 NOTES...

Page 39: ...in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has not been altered defaced or removed except as required by the warrantor used in an open syst...

Page 40: ...OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER OR THE INSTALLATION OPERATI...

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