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9

CHECK WITH
LOCAL UTILITY
FOR MINIMUM HEIGHT

3” MINIMUM

DRIP LEG

GROUND 
JOINT
UNION

MANUAL GAS 
SHUT-OFF VALVE

SUITABLE DRAIN

6” MAXIMUM

AIR GAP

DISCHARGE PIPE

(DO NOT CAP 

OR PLUG)

FIGURE 5.

Gas Pressure                                                         

WARNING

Explosion Hazard

•  Gas leaks can not always be detected by smell.

•  Gas suppliers recommend that you use a gas 

detector approved by UL or CSA.

•  For more information, contact your gas supplier.

•  If a gas leak is detected, follow the “What to do if you 

smell gas” instructions on the cover of this manual.

IMPORTANT: The gas supply pressure must not exceed the 

maximum supply pressure as stated on the water heater’s rating 

plate. The minimum supply pressure is for the purpose of input 

adjustment.

Gas Pressure Testing                                           

IMPORTANT: This water heater and its gas connection must 

be leak tested before placing the appliance in operation.
• 

If the code requires the gas lines to be tested at a 

pressure exceeding 14” W.C., the water heater and its 

manual shut-off valve must be disconnected from the gas 

supply piping system and the line capped.

• 

If the gas lines are to be tested at a pressure less than 

14” W.C., the water heater must be isolated from the gas 

supply piping system by closing its manual shut-off valve.

NOTE: Air may be present in the gas lines and could prevent 

the pilot from lighting on initial start-up. The gas lines should 

be purged of air by a qualified technician after installation of 

the gas piping system. While purging the gas piping system 

of air, insure that the fuel is not spilled in the area of the 

water heater installation, or any source of ignition.  If the 

fuel is spilled while purging the piping system of air follow 

the “WHAT TO DO IF YOU SMELL GAS” instructions on 

the cover of this manual.

GAS SUPPLY

WARNING

•  Use a new CSA approved gas supply line.

• Install a shut-off valve.

•   Do not connect a natural gas water heater to an L.P. gas 

supply.

•   Do not connect an L.P. gas water heater to a natural gas 

supply.

•   Failure to follow these instructions can result in death, 

explosion, or carbon monoxide poisoning.

Explosion Hazard

Gas Requirements                                                       

IMPORTANT: Read the rating plate to be sure the water 

heater is made for the type of gas you will be using in 

your home. This information will be found on the rating 

plate located near the gas control valve/thermostat. If the 

information does not agree with the type of gas available, 

do not install or light. Call your dealer.
NOTE: An odorant is added by the gas supplier to the gas 

used by this water heater. This odorant may fade over an 

extended period of time. Do not depend upon this odorant 

as an indication of leaking gas.

Gas Piping                                                                    

The gas piping must be installed according to all local and 

state codes or, in the absence of local and state codes, the 

“National Fuel Gas Code”, ANSI Z223.1(NFPA 54)-current 

edition.
Tables 1 and 2 on the following page provide a sizing 

reference for commonly used gas pipe materials. Consult 

the “National Fuel Gas Code” for the recommended gas 

pipe size of other materials.
NOTE: Use pipe joint compound or teflon tape marked as 

being resistant to the action of petroleum [Propane (L.P.)] 

gases (See Figure 5.)
1.  Install a readily accessible manual shut-off valve in the 

gas supply line as recommended by the local utility. 

Know the location of this valve and how to turn off the 

gas to this unit.

2.  Install a drip leg (if not already incorporated as part of 

the water heater) as shown. The drip leg must be no 

less than three inches long for the accumulation of dirt, 

foreign material, and water droplets.

3.  Install a ground joint union between the gas control 

valve/thermostat and the manual shut-off valve. This 

is to allow easy removal of the gas control valve/ 

thermostat.

4.  Turn the gas supply on and check for leaks. Test all 

connections by brushing on an approved noncorrosive 

leak-detection solution. Bubbles will show a leak. 

Correct any leak found.

Summary of Contents for High Efficiency 100 series

Page 1: ...ctrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fi...

Page 2: ...Installation 17 Important Information About this Water Heater 18 Operating Your Water Heater 19 21 Lighting Instructions 19 Checking the Draft 20 Burner Flames 20 Emergency Shutdown 20 Water Temperat...

Page 3: ...t water heaters and have a thorough understanding of this instruction manual Service Agency A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing air sup...

Page 4: ...oid all ignition sources if you smell Natural or LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Kee...

Page 5: ...n Valve U Pilot and Main Burner V Flue W Metal Drain Pan X Igniter Wire Y Base Ring Filter Z FV Sensor AA Transformer BB Flue Damper ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS TO VENT TERMINATIO...

Page 6: ...instructions you should not proceed but have a qualified technician perform the installation of this water heater Massachusetts code requires this water heater to be installed in accordance with Mass...

Page 7: ...to clean the spill until all ignition sources have been extinguished Fire or Explosion Hazard WARNING Read instruction manual before installing using or servicing water heater Improper use may result...

Page 8: ...ctor or water shut off device used in conjunction with a piped metal drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in variou...

Page 9: ...ural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisonin...

Page 10: ...in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighti...

Page 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Page 12: ...typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louver...

Page 13: ...re certified by CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxid...

Page 14: ...Before connecting a vent to a chimney make sure the chimney passageway is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces...

Page 15: ...off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of this valve and how to shut off the water to the heater 6 A temperatu...

Page 16: ...se excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been treated with chromates boile...

Page 17: ...h duct tape 7 Repeat steps 5 and 6 for the hot water outlet pipe 8 Add additional sections of pipe insulation as needed T P RELIEF VALVE T P RELIEF VALVE MANUAL RELIEF LEVER T P RELIEF VALVE INSULATIO...

Page 18: ...es Questions Contact Residential Technical Assistance by referencing the phone number on the front of the Installation Instructions and Use Care Guide Installation Checklist Water Heater Location Wate...

Page 19: ...ier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Use only your hand to turn the gas control knob Never use tools If the...

Page 20: ...emperature range of 120 F 140 F 49 C 60 C is recommended by most dishwasher manufacturers The thermostat of this water heater has been factory set at the VAC Vacation position It is adjustable and mus...

Page 21: ...erature set by the user Vacation Setting The Vacation Setting VAC sets the controller at approximately 70 F This setting is recommended when the water heater is not in use for a long period of time Th...

Page 22: ...YL YL BN 24VAC V 24VAC BK 120VAC WH 120VAC GR BK 24VAC HOT WH 24VAC NEUTRAL BL RD BL RD YL YL BK 24VAC HOT WH 24VAC NEUTRAL YL 24VAC YL 24VAC TRANSFORMER YL 24 VAC GAS CONTROL VALVE THERMOSTAT FV SENS...

Page 23: ...ce information at 1 800 527 1953 A temperature limit switch or ECO Energy Cut Off sensor located in the gas control valve thermostat is used to shut off the water heater if the water temperature excee...

Page 24: ...ting Your Water Heater See the Repair Parts Illustration section for anode rod location TEFLON is a registered trademark of E I Du Pont De Nemours and Company Draining and Flushing It is recommended t...

Page 25: ...ush down slightly to free the manifold and pilot tube 7 Carefully remove the manifold assembly from the burner compartment NOTE Be sure not to damage internal parts Replacement Parts IMPORTANT The fol...

Page 26: ...lot before going to the next step FIRST BEND S OTHER FITTINGS NOT SHOWN FOR CLARITY PILOT TUBE SCREWS OLD PILOT IGNITER FLAME SENSOR ASSEMBLY FIGURE 30 7 Push the new pilot tube and igniter wire throu...

Page 27: ...ssembly door is tightened visually inspect the door gasket between the manifold burner assembly door and the combustion chamber for spaces or gaps that would prevent a seal IMPORTANT Do not operate th...

Page 28: ...26 NOTE L P Gas systems use reverse left hand threads on the manifold tube 6 Refer to Gas Piping section Figure 5 and disconnect the ground joint union in the gas piping Disconnect the remaining pipe...

Page 29: ...roubleshooting Table section 2 See Pilot Light Troubleshooting Flowchart section 3 Seat connector firmly in socket 4 Bleed the air from the gas line 5 Check with gas utility company 6 Check with gas u...

Page 30: ...at COMBUSTION ODORS 1 Insufficient secondary air 2 Flue clogged 3 Heater installed in a confined area 1 Provide ventilation to water heater Check flue way flue baffle and burner 2 Clean locate source...

Page 31: ...wer switch on the gas control valve to the OFF position and unplug the power cord from the power outlet 1 Attempt to depress the TCO door switch button see figure 27 If the TCO door switch button depr...

Page 32: ...e electrode flame sense rod replace the igniter pilot assembly Follow the directions on page 27 to re install the burner assembly into the combustion chamber Follow the instructions for lighting on pa...

Page 33: ...alve Open Is Main Flame Sensed Is Demand for Heat Satisfied Pilot Main Valve De Energize Is Flame Sensed Damper Energizes and Closes Will not light 8 4 flash error code See Corrective Action Table on...

Page 34: ...List Item No Parts Description 1 DRAFT HOOD 2 FLUE DAMPER 3 FLUE BAFFLE 4 HEAT TRAP COLD SOME MODELS 5 HEAT TRAP HOT SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD 8 TEMPERATURE PRESSURE RELIEF VALVE L...

Page 35: ...assembly which contains the manifold tube gasket door pilot igniter flame sensor assembly manifold component block with retainer clip thermal switch and pilot tube Natural Gas Low Nox Item 14B Manifol...

Page 36: ...36 NOTES...

Page 37: ...37 NOTES...

Page 38: ...38 NOTES...

Page 39: ...in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has not been altered defaced or removed except as required by the warrantor used in an open syst...

Page 40: ...OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER OR THE INSTALLATION OPERATI...

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