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7

3. A)  MASONRY SIDE WALLS

Chisel an opening approximately one half inch larger than the
marked circle.

B)  WOODEN SIDE WALLS
Drill a pilot hole approximately one quarter inch outside of the
marked circle.  This pilot hole is used as a starting point for a
saws-all or sabre saw blade.  Cut around the marked circle
staying approximately  one quarter inch outside of the line.  (This
will allow the vent  pipe to easily slide through the opening.  The
resulting gap will be covered up by  the vent  terminal cover
plates.)  Repeat this step on inside wall if necessary.

This unit can vent through 2, 3 or 4 inch nonmetallic pipe and fittings.
Use the appropriate vent terminal for the size vent pipe being used.

The vent pipe installation can be started from either the blower
discharge or the termination wall.  Keep in mind the total vent system
equivalent length (pipe and elbows) when installing the vent system.
(SEE VENT TABLES AND FIGURES ON PAGES 9-10.)

 

FIGURE 4

The vent terminal should be kept as close as possible to the outside
wall, but you need to allow at least 1.5 inches of pipe past the wall,
for the wall plate and vent terminal to mount on the pipe.

Before the vent terminal is installed, caulk (not supplied) around the
pipe on the exterior wall and install the wall plate (can be held to the
outside wall by placing some of the caulking on the back of the plate).

The wall plate is supplied for decorative purposes only and is
not a requirement for the vent termination (if not needed by the
installer).

SEQUENCE OF INSTALLATION

1. The Power Vent Models come with the blower assembly

installed.

2. After the unit is set  in place, make sure the blower

assembly is still mounted securely.  Also make sure there
is no damage to the blower.

3. Make sure there is no packing material in the discharge of the

blower or the intake of the dilution air restrictor. See Fig. 5.

4. Make sure that the plastic tubing is still attached from the

air pressure switch to the port on the blower housing.

5. Make sure the ON/OFF switch is in the OFF position and

that the outer harness is connected from the blower control
box to the connector on the bottom side of the gas valve.

If the outer harness is not factory installed, make sure the
ON/OFF switch is in the OFF position and then connect
the outer harness from the blower control box to the
connector on the right side of the gas valve.

FIGURE 5

FIGURE 3

 WARNING

VENT HOOD(S) MAY BE

EXTREMELY HOT DURING

OPERATION

Summary of Contents for GPSX-50L

Page 1: ...installation and or operation of this water heater Please pay particular attention to the important safety and operating instructions as well as the WARNINGS and CAUTIONS CAUTION TEXT PRINTED OR OUTL...

Page 2: ...45 When ordering parts provide complete model and serial numbers see rating plate quantity and name of part desired as listed in Figure 1 Standard hardware items may be purchased locally FIGURE1 N COL...

Page 3: ...ep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels for placement on the blanket directly over the existing labels Do inspect the insulati...

Page 4: ...g jurisdiction In the absence of local codes the installation must comply with the current editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and the National Electrical Code NFPA 70 The forme...

Page 5: ...be suitable for use with potable water 2 Toxic chemicals such as those used for boiler treatment shall NEVER be introduced into this system 3 This unit may NEVER be connected to any existing heating...

Page 6: ...3 1 NFPA54 7 3 4e and 7 8a b as follows 1 The exit terminals of a mechanical vent system shall be not less than 7 feet above grade when located adjacent to public walkways Figure 3 2 A venting system...

Page 7: ...erminal to mount on the pipe Before the vent terminal is installed caulk not supplied around the pipe on the exterior wall and install the wall plate can be held to the outside wall by placing some of...

Page 8: ...SERVICING THIS UNITIS MANUFACTURED WITHAN EXTERNALCONTROL HARNESS FOR EASIER REPLACEMENT IF THE HARNESS OR CONNECTORS GET DAMAGED Do not plug in power cord until vent system is completely installed Th...

Page 9: ...ngs 4 The vent piping should be connected to the blower with a rubber adapter and secured with hose clamps The adapter and clamps are provided with the heater 5 Even though the flue gas temperature le...

Page 10: ...ar the majority of failures in PVC and CPVC systems are the result of shortcuts and or improper joining techniques 2 SELECTIONOFMATERIALS Cutting Device Saw or Pipe Cutter Deburring Tool Knife File or...

Page 11: ...fitting sockets and remove all dirt grease or moisture with a clean dry rag If wiping fails to clean the surfaces a chemical cleaner must be used Check for possible damage such as splits or cracks and...

Page 12: ...ot water line Make sure that the insulation is against the top cover of the heater Fit T P valve insulation over valve Make sure that the insulation does not interfere with the lever of the T P valve...

Page 13: ...LER and HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Tur...

Page 14: ...you experience this type of use you should consider using lower temperature settings to reduce scald hazards Valves for reducing the point of use temperature by mixing cold and hot water are available...

Page 15: ...Y INFORMATION SECTION FIRST USERS OF THIS APPLIANCE SHOULD BE AWARE THAT GAS COMPONENTS WEAR OUT OVER A PERIOD OF TIME THE GAS CARRYING COMPONENTS OFTHISAPPLIANCE SHOULD BE INSPECTED FOR PROPER OPERAT...

Page 16: ...will damage the heater Turn off the gas and cold water inlet valve to the heater Open a nearby hot water faucet and the heater drain valve BE CAREFUL TO GRASP THE DRAIN VALVE HANDLE SO THAT THE HAND...

Page 17: ...correct and secure 2 Replace hot surface ignitor System in lockout 1 Gas supply is off or too low to operate 2 Hot surface ignitor not positioned correctly 3 Low voltage to the water heater 4 Electric...

Page 18: ...g and YELLOWFLAME air openings in bottom base pan for obstructions or blockage C Not enough dilution air for proper Check dilution air intake for obstructions combustion or blockage A Water on the flo...

Page 19: ...empt to repair tank leaks or parts will void this warranty SERVICEANDLABORRESPONSIBILITY UNDERTHISLIMITEDWARRANTY THEWARRANTORWILLPROVIDE ONLYAREPLACEMENTWATERHEATERORPARTTHEREOF THEOWNER ISRESPONSIBL...

Page 20: ...20 5621 W 115TH STREET ALSIP IL 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 www hotwater com E mail parts hotwater com REPLACEMENT PARTS...

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