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15

WATER HEATING IGNITION SEQUENCE

(Make sure gas and electric power are connected properly)

1) The ignition control module is powered and monitors the

system, waiting for a call for heat from the thermostat.

2) The thermostat calls for heat by reading a resistance value

within a given range directly proportional to water
temperature.

3) The control Module:

a) Checks the pressure switch for an open circuit.
b) Energizes the blower.
c)

Checks the pressure switch for a closed circuit to prove
draft.

d) Sends line voltage to the hot surface igniter with a

20 second warm up period.

e) Opens the gas valve and checks the sensing rod for

flame.

4) The burner heats the water to the desired thermostat setting.

a) The resistance in the thermostat rises to the value

selected by the temperature setting.

b) The control module closes the gas valve and 5 seconds

later, removes power from the blower.

5) Cycle is completed.

FIGURE 10

CONTROL SEQUENCE - HOT SURFACE DIRECT IGNITION

Pre-purge

5

seconds.

HSI Warm-up

20 seconds.

Ignition Activation Period

4

seconds.

Flame Recognition Period

1

second.

Ignition Trial

4

seconds.

Interpurge

5

seconds.

Post-purge

5

seconds.

Retries

2

Reset from Lockout

1

hr.

Flame Sensing (Nominal)
HSI Off/Run Mode

4.0µV DC

  MAINTENANCE

 WARNING

DISCONNECT FROM ELECTRICAL SUPPLY BEFORE
SERVICING UNIT.

FOR YOUR SAFETY, WATER HEATER SERVICE SHOULD BE
PERFORMED ONLY BY A QUALIFIED SERVICE TECHNICIAN.
READ THE GENERAL SAFETY INFORMATION SECTION FIRST.

USERS OF THIS APPLIANCE SHOULD BE AWARE THAT GAS
COMPONENTS WEAR OUT OVER A PERIOD OF TIME.  THE
GAS CARRYING COMPONENTS OF THIS APPLIANCE SHOULD
BE INSPECTED FOR PROPER OPERATION PERIODICALLY BY
A QUALIFIED SERVICE TECHNICIAN.

MAIN BURNER -FIG. 1

Check main burner every 12 months for proper flame
characteristics. This is done by removing door(s) on heater, fig. 1.
The main burner should provide complete combustion of gas;
ignite rapidly; give reasonably quiet operation; cause no excessive
flame lifting from burner ports.  Make sure that the flow of
combustion and ventilation air is not blocked.

If proper flame characteristics are not evident, check for
accumulation of lint or other foreign material that restricts or
blocks the air openings in the heater or burner.  Also check AIR
REQUIREMENTS.

 WARNING

SOOT BUILD-UP INDICATES A PROBLEM THAT REQUIRES
CORRECTION BEFORE FURTHER USE.  Consult with a qualified
service technician.

Should the main burner or burner air openings require cleaning,
turn the blower switch to “OFF” position and allow the burner to
cool.  Remove the burner and clean with a soft brush.  Clean
main burner orifice with a suitable soft material.

HIGH TEMPERATURE LIMIT SWITCH

(Single-Use Type Energy Cut Off)

The thermostat has a built-in limit switch which will actuate in
case of excessive water temperatures.  The heater cannot be
operated until the Gas Control Valve is replaced  It is important
that a serviceman be called to determine the reason for limit
operation and thus avoid repeated thermostat replacement.
Lower the temperature adjustment setting on new control.

Summary of Contents for GPSX-50L

Page 1: ...installation and or operation of this water heater Please pay particular attention to the important safety and operating instructions as well as the WARNINGS and CAUTIONS CAUTION TEXT PRINTED OR OUTL...

Page 2: ...45 When ordering parts provide complete model and serial numbers see rating plate quantity and name of part desired as listed in Figure 1 Standard hardware items may be purchased locally FIGURE1 N COL...

Page 3: ...ep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels for placement on the blanket directly over the existing labels Do inspect the insulati...

Page 4: ...g jurisdiction In the absence of local codes the installation must comply with the current editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and the National Electrical Code NFPA 70 The forme...

Page 5: ...be suitable for use with potable water 2 Toxic chemicals such as those used for boiler treatment shall NEVER be introduced into this system 3 This unit may NEVER be connected to any existing heating...

Page 6: ...3 1 NFPA54 7 3 4e and 7 8a b as follows 1 The exit terminals of a mechanical vent system shall be not less than 7 feet above grade when located adjacent to public walkways Figure 3 2 A venting system...

Page 7: ...erminal to mount on the pipe Before the vent terminal is installed caulk not supplied around the pipe on the exterior wall and install the wall plate can be held to the outside wall by placing some of...

Page 8: ...SERVICING THIS UNITIS MANUFACTURED WITHAN EXTERNALCONTROL HARNESS FOR EASIER REPLACEMENT IF THE HARNESS OR CONNECTORS GET DAMAGED Do not plug in power cord until vent system is completely installed Th...

Page 9: ...ngs 4 The vent piping should be connected to the blower with a rubber adapter and secured with hose clamps The adapter and clamps are provided with the heater 5 Even though the flue gas temperature le...

Page 10: ...ar the majority of failures in PVC and CPVC systems are the result of shortcuts and or improper joining techniques 2 SELECTIONOFMATERIALS Cutting Device Saw or Pipe Cutter Deburring Tool Knife File or...

Page 11: ...fitting sockets and remove all dirt grease or moisture with a clean dry rag If wiping fails to clean the surfaces a chemical cleaner must be used Check for possible damage such as splits or cracks and...

Page 12: ...ot water line Make sure that the insulation is against the top cover of the heater Fit T P valve insulation over valve Make sure that the insulation does not interfere with the lever of the T P valve...

Page 13: ...LER and HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Tur...

Page 14: ...you experience this type of use you should consider using lower temperature settings to reduce scald hazards Valves for reducing the point of use temperature by mixing cold and hot water are available...

Page 15: ...Y INFORMATION SECTION FIRST USERS OF THIS APPLIANCE SHOULD BE AWARE THAT GAS COMPONENTS WEAR OUT OVER A PERIOD OF TIME THE GAS CARRYING COMPONENTS OFTHISAPPLIANCE SHOULD BE INSPECTED FOR PROPER OPERAT...

Page 16: ...will damage the heater Turn off the gas and cold water inlet valve to the heater Open a nearby hot water faucet and the heater drain valve BE CAREFUL TO GRASP THE DRAIN VALVE HANDLE SO THAT THE HAND...

Page 17: ...correct and secure 2 Replace hot surface ignitor System in lockout 1 Gas supply is off or too low to operate 2 Hot surface ignitor not positioned correctly 3 Low voltage to the water heater 4 Electric...

Page 18: ...g and YELLOWFLAME air openings in bottom base pan for obstructions or blockage C Not enough dilution air for proper Check dilution air intake for obstructions combustion or blockage A Water on the flo...

Page 19: ...empt to repair tank leaks or parts will void this warranty SERVICEANDLABORRESPONSIBILITY UNDERTHISLIMITEDWARRANTY THEWARRANTORWILLPROVIDE ONLYAREPLACEMENTWATERHEATERORPARTTHEREOF THEOWNER ISRESPONSIBL...

Page 20: ...20 5621 W 115TH STREET ALSIP IL 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 www hotwater com E mail parts hotwater com REPLACEMENT PARTS...

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