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10

VERTICAL VENT THROUGH ROOF

This unit is approved for venting through the roof with the type
vent terminal that is included with the unit.  A proper flashing or
“BOOT” should be used to seal the pipe where it exits the roof.

The total vent system should not exceed that which is specified
in the table on page 9.

All of the pipe should be secured as per the instructions in the
“INSTALLATION OF VENT SYSTEM” on page 9.

VERTICAL VENT TERMINATION

RESTRICTIONS

1. Minimum of twelve (12) inches above the roof or twelve (12)

inches above the anticipated snow level.  Provide proper
support for all pipe protruding through the roof.

FIGURE 8

2. Four (4) feet from or one (1) foot above any gable, dormer, or

other roof structure with access to interior of building (i.e.-
vent, window etc.).

3. Three (3) feet above any forced air inlet located within ten (10)

feet.

VENT PIPE PREPARATION

1.

INITIAL PREPARATION

A.

Make sure the solvent cement you are planning to use is
designed for the specific application you are attempting.

B.

Know the physical and chemical characteristics and
limitations of the PVC and CPVC piping materials that
you are about to use.

C.

Know the reputation of your manufacturer and their
products.

D.

Know your own qualifications or those of your contractor.
The solvent welding technique of joining PVC and CPVC
pipe is a specialized skill just as any other pipe fitting
technique.

E.

Closely supervise the installation and inspect the finished
job before start-up.

F.

Contact the manufacturer, supplier, or competent
consulting agency if you have any questions about the
application or installation of PVC and CPVC pipe.

G.

Take the time and effort to do a professional job.  Shortcuts
will only cause you problems and delays in start-up.  By
far, the majority of failures in PVC and CPVC systems
are the result of shortcuts and/or improper joining
techniques.

2.

SELECTION OF MATERIALS

Cutting Device - Saw or Pipe Cutter

Deburring Tool, Knife, File, or Beveling Machine (2" and above)

Brush - Pure Bristle

Rag - Cotton (Not Synthetic)

Primer and Cleaner

Solvent Cement - PVC for PVC Components and CPVC for
CPVC Components

Containers - Metal or Glass to hold Primer and Cement.  Select
the type of PVC or CPVC materials to be used on the basis of
their application with respect to chemical resistance, pressure
rating, temperature characteristics, etc.

Insertion Tool - Helpful for larger diameter pipe and fittings
(6" and above).

PRIMER

It is recommended that Tetrahydrofuran (THF) be used to prepare
the surfaces of pipe and fittings for solvent welding. Do not use
water, rags, gasoline or any other substitutes for cleaning PVC
or CPVC  surfaces. A chemical cleaner such as MEK may be
used.

CEMENT

The cement should be a bodied cement of approximately 500 to
1600 centipoise viscosity containing 10-20% (by weight) virgin
PVC material solvated with tetrahydrofuran (THF). Small
quantities of dimethyl formamide (DMF) may be included to act
as a retarding agent to extend curing time.  Select the proper
cement; Schedule 40 cement should be used for Schedule 40
pipe. Never use all-purpose cements, commercial glues and
adhesives or ABS cement to join PVC or CPVC pipe and fittings.

SAFETY PRECAUTION:

 PRIMERS AND CEMENTS ARE

EXTREMELY FLAMMABLE, AND MUST NOT BE STORED OR
USED NEAR HEAT OR OPEN FLAME.  ALSO, USE ONLY IN A
WELL-VENTILATED AREA.

APPLICATORS

Select a suitable pure bristle type paint brush. Use a proper
width brush or roller to apply the primer and cement (see chart
below). Speedy application of cement is important due to its fast
drying characteristics.  IMPORTANT NOTE: A dauber type
applicator should only be used on pipe sizes 2" and below. For
larger diameter pipe, a brush or roller must be used.

Summary of Contents for GPSX-50L

Page 1: ...installation and or operation of this water heater Please pay particular attention to the important safety and operating instructions as well as the WARNINGS and CAUTIONS CAUTION TEXT PRINTED OR OUTL...

Page 2: ...45 When ordering parts provide complete model and serial numbers see rating plate quantity and name of part desired as listed in Figure 1 Standard hardware items may be purchased locally FIGURE1 N COL...

Page 3: ...ep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels for placement on the blanket directly over the existing labels Do inspect the insulati...

Page 4: ...g jurisdiction In the absence of local codes the installation must comply with the current editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and the National Electrical Code NFPA 70 The forme...

Page 5: ...be suitable for use with potable water 2 Toxic chemicals such as those used for boiler treatment shall NEVER be introduced into this system 3 This unit may NEVER be connected to any existing heating...

Page 6: ...3 1 NFPA54 7 3 4e and 7 8a b as follows 1 The exit terminals of a mechanical vent system shall be not less than 7 feet above grade when located adjacent to public walkways Figure 3 2 A venting system...

Page 7: ...erminal to mount on the pipe Before the vent terminal is installed caulk not supplied around the pipe on the exterior wall and install the wall plate can be held to the outside wall by placing some of...

Page 8: ...SERVICING THIS UNITIS MANUFACTURED WITHAN EXTERNALCONTROL HARNESS FOR EASIER REPLACEMENT IF THE HARNESS OR CONNECTORS GET DAMAGED Do not plug in power cord until vent system is completely installed Th...

Page 9: ...ngs 4 The vent piping should be connected to the blower with a rubber adapter and secured with hose clamps The adapter and clamps are provided with the heater 5 Even though the flue gas temperature le...

Page 10: ...ar the majority of failures in PVC and CPVC systems are the result of shortcuts and or improper joining techniques 2 SELECTIONOFMATERIALS Cutting Device Saw or Pipe Cutter Deburring Tool Knife File or...

Page 11: ...fitting sockets and remove all dirt grease or moisture with a clean dry rag If wiping fails to clean the surfaces a chemical cleaner must be used Check for possible damage such as splits or cracks and...

Page 12: ...ot water line Make sure that the insulation is against the top cover of the heater Fit T P valve insulation over valve Make sure that the insulation does not interfere with the lever of the T P valve...

Page 13: ...LER and HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Tur...

Page 14: ...you experience this type of use you should consider using lower temperature settings to reduce scald hazards Valves for reducing the point of use temperature by mixing cold and hot water are available...

Page 15: ...Y INFORMATION SECTION FIRST USERS OF THIS APPLIANCE SHOULD BE AWARE THAT GAS COMPONENTS WEAR OUT OVER A PERIOD OF TIME THE GAS CARRYING COMPONENTS OFTHISAPPLIANCE SHOULD BE INSPECTED FOR PROPER OPERAT...

Page 16: ...will damage the heater Turn off the gas and cold water inlet valve to the heater Open a nearby hot water faucet and the heater drain valve BE CAREFUL TO GRASP THE DRAIN VALVE HANDLE SO THAT THE HAND...

Page 17: ...correct and secure 2 Replace hot surface ignitor System in lockout 1 Gas supply is off or too low to operate 2 Hot surface ignitor not positioned correctly 3 Low voltage to the water heater 4 Electric...

Page 18: ...g and YELLOWFLAME air openings in bottom base pan for obstructions or blockage C Not enough dilution air for proper Check dilution air intake for obstructions combustion or blockage A Water on the flo...

Page 19: ...empt to repair tank leaks or parts will void this warranty SERVICEANDLABORRESPONSIBILITY UNDERTHISLIMITEDWARRANTY THEWARRANTORWILLPROVIDE ONLYAREPLACEMENTWATERHEATERORPARTTHEREOF THEOWNER ISRESPONSIBL...

Page 20: ...20 5621 W 115TH STREET ALSIP IL 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 www hotwater com E mail parts hotwater com REPLACEMENT PARTS...

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