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9

unconfined space.  The total input of all gas utilization equipment installed
in the combined space shall be considered in making this determination.
Each opening shall have a minimum free area of one square inch per
1,000 Btu per hour (22 cm

2

/kW) of the total input rating of all gas

utilization equipment in the confined space, but not less than 100 square
inches (645 cm

2

).  One opening shall commence within 12 inches

(30 cm) of the top and one commencing within 12 inches (30 cm) of the
bottom of the enclosures.

FIGURE 5.

B. ALL AIR FROM OUTDOORS:

 (See Figures 6, 7 and 8)

The confined space shall be provided with two permanent openings,

one commencing within 12 inches (30 cm) of the top and one
commencing within 12 inches (30 cm) from the bottom of the enclosure.
The openings shall communicate directly, or by ducts, with the outdoors
or spaces (crawl or attic) that freely communicate with the outdoors.

1. When directly communicating with the outdoors, each opening shall

have a minimum free area of 1 square inch per 4,000 Btu per hour
(5.5  cm

2

/kW) of total input rating of all equipment in the enclosure, see

Figure 6.

FIGURE 6.

2. When communicating with the outdoors through vertical ducts, each

opening shall have a minimum free area of 1 square inch per 4,000
Btu per hour (5.5 cm

2

/kW) of  total input rating of all equipment in the

enclosure, see Figure 7.

3. When communicating with the outdoors through horizontal ducts,

each opening shall have a minimum free area of 1 square inch per
2,000 Btu per hour (11 cm

2

/kW)) of  total input rating of all equipment

in the enclosure, see Figure 8.

 

FIGURE 7.

4. When ducts are used, they shall be of the same cross-sectional

area as the free area of the openings to which they connect.  The
minimum short side dimension of rectangular air ducts shall not be
less than 3 inches (76.2 mm), see Figure 8.

FIGURE 8.

5. Louvers and Grilles: In calculating free area, consideration shall be

given to the blocking effect of louvers, grilles or screens protecting
openings.  Screens used shall not be smaller than 1/4 inch
(6.4 mm) mesh.  If the free area through a design of louver or grille
is known, it should be used in calculating the size opening required
to provide the free area specified.  If the design and free area is not
known, it may be assumed that wood louvers will be 20-25 percent
free area and metal louvers and grilles will have 60-75 percent free
area.  Louvers and grilles shall be fixed in the open position or
interlocked with the equipment so that they are opened automatically
during equipment operation.

6. Special Conditions Created by Mechanical Exhausting or Fireplaces:

operation of exhaust fans, ventilation systems, clothes dryers or
fireplaces may create conditions requiring special attention to avoid
unsatisfactory operation of installed gas utilization equipment.

Summary of Contents for GCVL-40 200/210

Page 1: ...RATINGPLATEONTHEWATERHEATER RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS WA A A A ATER HEA TER HEA TER HEA TER HEA TER HEATERS TERS TERS TERS TERS For Your S...

Page 2: ...rough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design feature...

Page 3: ...3 GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY...

Page 4: ...roperly It could cause DEATH SERIOUSBODILYINJURYAND ORPROPERTYDAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It also contains war...

Page 5: ...ORDANCE WITH LOCAL CODES DRIP LEG AS REQUIRED BY LOCAL CODES FIGURE1 J Drip Leg Sediment Trap K Inner Door L Outer door M Union N Inlet Water Shut off Valve O Cold Water Inlet P Inlet Dip Tube Q Tempe...

Page 6: ...to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups...

Page 7: ...is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shut off devices that activate based on the water pr...

Page 8: ...sulting in fire asphyxiation serious personal injury or death Do not apply insulation to the top of the water heater as this will interfere with safe operation of the draft hood Do not cover the outer...

Page 9: ...uipment in the enclosure see Figure 7 3 When communicating with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 square inch per 2 000 Btu per hour 11 cm2 kW of t...

Page 10: ...domestic water purposes a tempering valve must be installed Please refer to Figure 2 for suggested piping arrangement Water supply systems may because of such events as high line pressure frequent cut...

Page 11: ...installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 153 mm above...

Page 12: ...eplacement heater installations where using pre existing venting venting must be inspected for obstructions and if deterioration is present venting must be replaced To insure proper venting of this ga...

Page 13: ...rving all gas appliances is used also turn off the gas at each appliance Leave all gas appliances shut off until the water heater installation is complete A gas line of sufficient size must be run to...

Page 14: ...valve of the water heater can be accomplished by either of the two methods shown in Figures 12 and 13 A sediment trap shall be installed as close to the inlet of the water heater as practical at the...

Page 15: ...burner It can be located by looking through the glass view port while pressing the piezo ignitor button several times Look for a spark at the pilot location see Figure D 9 Once the pilot has been fou...

Page 16: ...ng needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically me...

Page 17: ...ner area during heating and cooling periods and should be considered normal See Condensation in this section OPERATIONAL CONDITIONS SMELLYWATER In each water heater there is installed at least one ano...

Page 18: ...ection should be made of the main burner and pilot burner see Figure 16 PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE You should check for so...

Page 19: ...o completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a n...

Page 20: ...ooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water hea...

Page 21: ...de Drain optional 25 Thermostat Shield optional 26 Instruction Manual 27A Nipple with Heat Trap 27B Secondary Anode with Heat Trap Not Shown Now that you have purchased this water heater should a need...

Page 22: ...ails to operate or Replace Piezo Ignitor generator malfunctions Thermocouple TCO malfunction Replace pilot assembly High ambient room temperature Contact a service agency to determine cause BURNER WIL...

Page 23: ...23 NOTES NOTES NOTES NOTES NOTES...

Page 24: ...24...

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