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15

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING:

 

If you do not follow these instructions exactly, a fire or

explosion may result causing property damage, personal injury or loss of life.

• If you cannot reach your gas supplier, call the fire

department.

C. Use only your hand to push in or turn the gas control

knob. Never use tools. If the knob will not push in or turn
by hand, don’t try to repair it, call a qualified service
technician . Force or attempted repair may result in a fire
or explosion.

D. Do not use this appliance if any part has been under

water. Immediately contact a qualified installer or service
agency to replace a flooded water heater. Do not attempt
to repair the unit! It must be replaced!

LIGHTING INSTRUCTIONS

1. Set thermostat to the lowest setting (PILOT LIGHTING).

TO TURN OFF GAS TO APPLIANCE

BEFORE OPERATING: ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES

.

1.

STOP!   Read the safety information
above on this label.

2.

Set the thermostat to lowest setting (PILOT LIGHTING).
Turn thermostat dial fully clockwise  

  until it stops.

3.

Push the gas control knob down slightly and turn clockwise

  to “OFF”, see Figure “A”..

NOTE:

 Knob CANNOT be turned from “PILOT” to “OFF”

unless it is pushed down slightly.  Do not force.

4.

Remove the outer burner door located below the gas
control.

5.

Wait five (5) minutes to clear out any gas.  If you then

smell gas, 

 STOP!  Follow “B” in the safety information

above on  this label. If you don’t smell gas, go to next step.

6.

This unit is equipped with a push button pilot ignitor, which
is used to light the pilot. Locate the ignitor on the gas
control.

7.

Turn gas control knob counterclockwise 

  to “PILOT”,

see Figure “B”.

8.

The pilot is located on the right side of the burner. It can be
located by looking through the glass view port while
pressing the piezo ignitor button several times. Look for a
spark at the pilot location, see Figure “D”.

9.

Once the pilot has been found, push the gas knob all the
way down.  Immediately press the pilot ignitor button rapidly
(4) to (5) times. If the pilot will not light, repeat step (3)
through (9).

10. Continue to hold the gas control knob down for about one

(1) minute after the pilot is lit. Release the gas control knob
and it will pop back up. Pilot should remain lit. If it goes out,
repeat step (3) through (9). It may take several minutes for
air to clear the lines before the pilot will light.
• If knob does not pop up when released, stop and

immediately call your service technician or gas supplier.

• If the pilot will not stay lit after several tries, turn the gas

control knob clockwise 

 to “OFF” and call your service

technician or gas supplier, see Figure “A”.

11. Once the pilot flame is established replace the outer burner

door.

12. At arms length away, turn gas control knob

counterclockwise 

  to “ON”, see Figure “C”.

13. Set thermostat to desired setting.

DANGER: Hotter water increases the risk of
scald injury.  Consult the instruction manual
before changing temperature.

A. This appliance has a pilot which is lit by a piezo-electric

spark gas ignition system. Do not open the inner door of
the appliance and try to light the pilot by hand.

B.

BEFORE LIGHTING

 smell all around the appliance area

for gas. Be sure to smell next to the floor because some
gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone

in your building.

• Immediately call your gas supplier from a neighbor’s

phone. Follow the gas supplier’s instructions.

2. Push gas control knob down slightly and turn clockwise

 

   to “OFF”, see Figure “A”.  Do not force.

FIGURE “D”

GAS CONTROL

TOP KNOB

Summary of Contents for GCVL-40 200/210

Page 1: ...RATINGPLATEONTHEWATERHEATER RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS WA A A A ATER HEA TER HEA TER HEA TER HEA TER HEATERS TERS TERS TERS TERS For Your S...

Page 2: ...rough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design feature...

Page 3: ...3 GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY...

Page 4: ...roperly It could cause DEATH SERIOUSBODILYINJURYAND ORPROPERTYDAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It also contains war...

Page 5: ...ORDANCE WITH LOCAL CODES DRIP LEG AS REQUIRED BY LOCAL CODES FIGURE1 J Drip Leg Sediment Trap K Inner Door L Outer door M Union N Inlet Water Shut off Valve O Cold Water Inlet P Inlet Dip Tube Q Tempe...

Page 6: ...to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups...

Page 7: ...is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shut off devices that activate based on the water pr...

Page 8: ...sulting in fire asphyxiation serious personal injury or death Do not apply insulation to the top of the water heater as this will interfere with safe operation of the draft hood Do not cover the outer...

Page 9: ...uipment in the enclosure see Figure 7 3 When communicating with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 square inch per 2 000 Btu per hour 11 cm2 kW of t...

Page 10: ...domestic water purposes a tempering valve must be installed Please refer to Figure 2 for suggested piping arrangement Water supply systems may because of such events as high line pressure frequent cut...

Page 11: ...installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 153 mm above...

Page 12: ...eplacement heater installations where using pre existing venting venting must be inspected for obstructions and if deterioration is present venting must be replaced To insure proper venting of this ga...

Page 13: ...rving all gas appliances is used also turn off the gas at each appliance Leave all gas appliances shut off until the water heater installation is complete A gas line of sufficient size must be run to...

Page 14: ...valve of the water heater can be accomplished by either of the two methods shown in Figures 12 and 13 A sediment trap shall be installed as close to the inlet of the water heater as practical at the...

Page 15: ...burner It can be located by looking through the glass view port while pressing the piezo ignitor button several times Look for a spark at the pilot location see Figure D 9 Once the pilot has been fou...

Page 16: ...ng needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically me...

Page 17: ...ner area during heating and cooling periods and should be considered normal See Condensation in this section OPERATIONAL CONDITIONS SMELLYWATER In each water heater there is installed at least one ano...

Page 18: ...ection should be made of the main burner and pilot burner see Figure 16 PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE You should check for so...

Page 19: ...o completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a n...

Page 20: ...ooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water hea...

Page 21: ...de Drain optional 25 Thermostat Shield optional 26 Instruction Manual 27A Nipple with Heat Trap 27B Secondary Anode with Heat Trap Not Shown Now that you have purchased this water heater should a need...

Page 22: ...ails to operate or Replace Piezo Ignitor generator malfunctions Thermocouple TCO malfunction Replace pilot assembly High ambient room temperature Contact a service agency to determine cause BURNER WIL...

Page 23: ...23 NOTES NOTES NOTES NOTES NOTES...

Page 24: ...24...

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