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10

WATER PIPING

HOTTER  WATER  CAN  SCALD:
Water heaters are intended to produce hot water.  Water heated to a
temperature which will satisfy space heating, clothes washing, dish
washing, cleaning and other sanitizing needs can scald and permanently
injure you upon contact.  Some people are more likely to be permanently
injured by hot water than others.  These include the elderly, children,
the infirm, or physically/mentally handicapped.  If anyone using hot
water in your home fits into one of these groups or if there is a local
code or state law requiring a certain temperature water at the hot
water tap, then you must take special precautions.  In addition to using
the lowest possible temperature setting that satisfies your hot water
needs, a means such as a *mixing valve, shall be used at the hot
water taps used by these people or at the water heater, see Figure 2.
Valves for reducing point of use temperature by mixing cold and hot
water are also available. Consult a Qualified Installer or Service
Agency.  Follow  manufacturer’s instructions for installation of the
valves.  Before changing the factory setting on the thermostat, read
the “Temperature Regulation” section in this manual.

This water heater shall not be connected to any heating systems or
component(s) used with a non-potable water heating appliance.

All piping components connected to this unit for space heating
applications shall be suitable for use with potable water.

Toxic chemicals, such as those used for boiler treatment shall not be
introduced into this system.

When the system requires water for space heating at temperatures
higher than required for domestic water purposes, a tempering valve
must be installed.  Please refer to Figure 2 for suggested piping
arrangement.

Water supply systems may, because of such events as high line
pressure, frequent cut-offs, the effects of water hammer among others,
have installed devices such as pressure reducing valves, check valves,
back flow preventers, etc. to control these types of problems.  When
these devices are not equipped with an internal by-pass, and no other
measures are taken, the devices cause the water system to be closed.

INST

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ATER HEA

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As water is heated, it expands (thermal expansion) and closed systems
do not allow for the expansion of heated water.

The water within the water heater tank expands as it is heated and
increases the pressure of the water system.  If the relieving point of the
water heater’s temperature-pressure relief valve is reached, the valve
will relieve the excess pressure.  

The temperature-pressure relief

valve is not intended for the constant relief of thermal
expansion.

  This is an unacceptable condition and must be corrected.

It is recommended that any devices installed which could create a closed
system have a by-pass and/or the system have an expansion tank to
relieve the pressure built by thermal expansion in the water system.
Expansion tanks are available for ordering through a local plumbing
contractor. 

 

Contact the local water supplier and/or a service agency for

assistance in controlling these situations.

NOTE:

 

To protect against untimely corrosion of hot and cold

water fittings, it is strongly recommended that di-electric unions
or couplings be installed on this water heater when connected
to copper pipe.

FIGURE 9.

Summary of Contents for GCVL-40 200/210

Page 1: ...RATINGPLATEONTHEWATERHEATER RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS WA A A A ATER HEA TER HEA TER HEA TER HEA TER HEATERS TERS TERS TERS TERS For Your S...

Page 2: ...rough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design feature...

Page 3: ...3 GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY...

Page 4: ...roperly It could cause DEATH SERIOUSBODILYINJURYAND ORPROPERTYDAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It also contains war...

Page 5: ...ORDANCE WITH LOCAL CODES DRIP LEG AS REQUIRED BY LOCAL CODES FIGURE1 J Drip Leg Sediment Trap K Inner Door L Outer door M Union N Inlet Water Shut off Valve O Cold Water Inlet P Inlet Dip Tube Q Tempe...

Page 6: ...to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups...

Page 7: ...is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shut off devices that activate based on the water pr...

Page 8: ...sulting in fire asphyxiation serious personal injury or death Do not apply insulation to the top of the water heater as this will interfere with safe operation of the draft hood Do not cover the outer...

Page 9: ...uipment in the enclosure see Figure 7 3 When communicating with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 square inch per 2 000 Btu per hour 11 cm2 kW of t...

Page 10: ...domestic water purposes a tempering valve must be installed Please refer to Figure 2 for suggested piping arrangement Water supply systems may because of such events as high line pressure frequent cut...

Page 11: ...installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 153 mm above...

Page 12: ...eplacement heater installations where using pre existing venting venting must be inspected for obstructions and if deterioration is present venting must be replaced To insure proper venting of this ga...

Page 13: ...rving all gas appliances is used also turn off the gas at each appliance Leave all gas appliances shut off until the water heater installation is complete A gas line of sufficient size must be run to...

Page 14: ...valve of the water heater can be accomplished by either of the two methods shown in Figures 12 and 13 A sediment trap shall be installed as close to the inlet of the water heater as practical at the...

Page 15: ...burner It can be located by looking through the glass view port while pressing the piezo ignitor button several times Look for a spark at the pilot location see Figure D 9 Once the pilot has been fou...

Page 16: ...ng needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically me...

Page 17: ...ner area during heating and cooling periods and should be considered normal See Condensation in this section OPERATIONAL CONDITIONS SMELLYWATER In each water heater there is installed at least one ano...

Page 18: ...ection should be made of the main burner and pilot burner see Figure 16 PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE You should check for so...

Page 19: ...o completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a n...

Page 20: ...ooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water hea...

Page 21: ...de Drain optional 25 Thermostat Shield optional 26 Instruction Manual 27A Nipple with Heat Trap 27B Secondary Anode with Heat Trap Not Shown Now that you have purchased this water heater should a need...

Page 22: ...ails to operate or Replace Piezo Ignitor generator malfunctions Thermocouple TCO malfunction Replace pilot assembly High ambient room temperature Contact a service agency to determine cause BURNER WIL...

Page 23: ...23 NOTES NOTES NOTES NOTES NOTES...

Page 24: ...24...

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