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18

VENTING SYSTEM INSPECTION

At least once a year a visual inspection should be made of the venting
system.  You should look for:

1. Obstructions which could cause improper venting.  The combustion

and ventilation air flow must not be obstructed.

2. Damage or deterioration which could cause improper venting or

leakage of combustion products.

3. Rusted flakes around top of water heater.

Be sure the vent piping is properly connected to prevent escape of
dangerous flue gasses which could cause deadly asphyxiation.

Obstructions and deteriorated vent systems may present serious health
risk or asphyxiation.

Chemical vapor corrosion of the flue and vent system may occur if air
for combustion contains certain chemical vapors. Spray can propellants,
cleaning solvents, refrigerator and air conditioner refrigerants,
swimming pool chemicals, calcium and sodium chloride, waxes, bleach
and process chemicals are typical compounds which are potentially
corrosive.

If after inspection of the vent system you found sooting or deterioration,
something is wrong.  Call the local gas utility to correct the problem and
clean or replace the flue and venting before resuming operation of the
water heater.

BURNER INSPECTION

Flood damage to a water heater may not be readily visible or immediately
detectable. However, over a period of time a flooded water heater will
create dangerous conditions which can cause DEATH, SERIOUS
BODILY INJURY, OR PROPERTY DAMAGE. Contact a qualified installer
or service agency to replace a flooded water heater. Do not attempt to
repair the unit! It must be replaced!

At least once a year a visual inspection should be made of the main
burner and pilot burner, see Figure 16.

PERIODIC MAINTENANCE

PERIODIC MAINTENANCE

PERIODIC MAINTENANCE

PERIODIC MAINTENANCE

PERIODIC MAINTENANCE

You should check for sooting. Soot is not normal and will impair proper
combustion.

Soot build-up indicates a problem that requires correction before further
use.  Turn “OFF” gas to water heater and leave off until repairs are
made, because failure to correct the cause of the sooting can result in
a fire causing death, serious injury, or property damage.

         

FIGURE 16.

BURNER CLEANING

In the event your burner needs cleaning, follow these instructions:

If inspection of the burner shows that cleaning is required, turn the gas
control knob clockwise ( 

 ) to the “OFF” position, depressing slightly.

NOTE: The knob cannot be turned from “PILOT” to “OFF” unless
knob is depressed slightly.  DO NOT FORCE.

The burner needs to be removed for cleaning. Call  a service agency to
remove and clean the burner and correct the problem that required the
burner to be cleaned.

HOUSEKEEPING

Vacuum around base of water heater for dust, dirt, and lint on a regular
basis.

AT LEAST ONCE EVER

AT LEAST ONCE EVER

AT LEAST ONCE EVER

AT LEAST ONCE EVER

AT LEAST ONCE EVERY SIX MONTHS 

Y SIX MONTHS 

Y SIX MONTHS 

Y SIX MONTHS 

Y SIX MONTHS A 

A  VISU

VISU

VISU

VISU

VISUAL

AL

AL

AL

AL

INSPECTION SHOULD BE MADE OF THE AIR

INSPECTION SHOULD BE MADE OF THE AIR

INSPECTION SHOULD BE MADE OF THE AIR

INSPECTION SHOULD BE MADE OF THE AIR

INSPECTION SHOULD BE MADE OF THE AIR

INT

INT

INT

INT

INTAKE SCREEN

AKE SCREEN

AKE SCREEN

AKE SCREEN

AKE SCREEN..... CLEAN IF LINT 

 CLEAN IF LINT 

 CLEAN IF LINT 

 CLEAN IF LINT 

 CLEAN IF LINT A

A

A

A

ACCUMULA

CCUMULA

CCUMULA

CCUMULA

CCUMULATIONS

TIONS

TIONS

TIONS

TIONS

ARE NO

ARE NO

ARE NO

ARE NO

ARE NOTICED

TICED

TICED

TICED

TICED.....

Summary of Contents for GCVL-40 200/210

Page 1: ...RATINGPLATEONTHEWATERHEATER RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS WA A A A ATER HEA TER HEA TER HEA TER HEA TER HEATERS TERS TERS TERS TERS For Your S...

Page 2: ...rough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design feature...

Page 3: ...3 GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY...

Page 4: ...roperly It could cause DEATH SERIOUSBODILYINJURYAND ORPROPERTYDAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It also contains war...

Page 5: ...ORDANCE WITH LOCAL CODES DRIP LEG AS REQUIRED BY LOCAL CODES FIGURE1 J Drip Leg Sediment Trap K Inner Door L Outer door M Union N Inlet Water Shut off Valve O Cold Water Inlet P Inlet Dip Tube Q Tempe...

Page 6: ...to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups...

Page 7: ...is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shut off devices that activate based on the water pr...

Page 8: ...sulting in fire asphyxiation serious personal injury or death Do not apply insulation to the top of the water heater as this will interfere with safe operation of the draft hood Do not cover the outer...

Page 9: ...uipment in the enclosure see Figure 7 3 When communicating with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 square inch per 2 000 Btu per hour 11 cm2 kW of t...

Page 10: ...domestic water purposes a tempering valve must be installed Please refer to Figure 2 for suggested piping arrangement Water supply systems may because of such events as high line pressure frequent cut...

Page 11: ...installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 153 mm above...

Page 12: ...eplacement heater installations where using pre existing venting venting must be inspected for obstructions and if deterioration is present venting must be replaced To insure proper venting of this ga...

Page 13: ...rving all gas appliances is used also turn off the gas at each appliance Leave all gas appliances shut off until the water heater installation is complete A gas line of sufficient size must be run to...

Page 14: ...valve of the water heater can be accomplished by either of the two methods shown in Figures 12 and 13 A sediment trap shall be installed as close to the inlet of the water heater as practical at the...

Page 15: ...burner It can be located by looking through the glass view port while pressing the piezo ignitor button several times Look for a spark at the pilot location see Figure D 9 Once the pilot has been fou...

Page 16: ...ng needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically me...

Page 17: ...ner area during heating and cooling periods and should be considered normal See Condensation in this section OPERATIONAL CONDITIONS SMELLYWATER In each water heater there is installed at least one ano...

Page 18: ...ection should be made of the main burner and pilot burner see Figure 16 PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE You should check for so...

Page 19: ...o completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a n...

Page 20: ...ooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water hea...

Page 21: ...de Drain optional 25 Thermostat Shield optional 26 Instruction Manual 27A Nipple with Heat Trap 27B Secondary Anode with Heat Trap Not Shown Now that you have purchased this water heater should a need...

Page 22: ...ails to operate or Replace Piezo Ignitor generator malfunctions Thermocouple TCO malfunction Replace pilot assembly High ambient room temperature Contact a service agency to determine cause BURNER WIL...

Page 23: ...23 NOTES NOTES NOTES NOTES NOTES...

Page 24: ...24...

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