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 12 • Commercial Electric Water Heater Use and Care Guide

INSTALLATION

BACKGROUND:

 Water expands when 

heated, and the increased volume 
of water must have a place to go, or 
thermal expansion will cause large 
increases in water pressure (despite 
the use of a Pressure Reducing Valve 
on the main water supply line). 

NOTICE: 

The main water supply line 

will require the use of backflow 
preventers and check valves to restrict 
water from reentering the public 
water system. Backflow preventers 
are often installed in water meters 
and may not be readily visible. As 
a result, most all plumbing systems 
today are now “closed,” and almost 
all properties now need a Thermal 
Expansion Tank. 

A Thermal Expansion Tank is a 
practical and inexpensive way to help 
avoid damage to the water heater, 
washing machine, dishwasher, ice 
maker and even toilet valves. If 

your toilet occasionally runs for no 

apparent reason (usually briefly at 
night), that may be due to thermal 
expansion increasing the water 

pressure temporarily. 

Water pipe and tank 

leaks 

Leaks from plumbing pipes or from 
the water heater itself can damage 
property and could cause a fire risk. 
•  Install an automatic leak detection 

and shutoff device (available at 

local 

plumbing supplier). These devices 
can detect water leaks and can shut 
off the water heater’s water supply 
if a leak occurs. 

Figure 6 - 

A suitable drain pan piped to an 

adequate drain can help protect flooring from 

leaks and drips.

•  Install a suitable drain pan (available 

at 

local plumbing supplier) under 

the water heater (figure 6) to 
catch condensation or leaks in the 
piping connections or tank. Most 
codes require, and we recommend, 
installing the water heater in a drain 
pan that is piped to an adequate 
drain. The drain pan must be at least 
two inches wider than the diameter 
of the water heater.  Install the 
drain pan so the water level would 
be limited to a maximum depth of 
1-3/4” (44 mm).

Water temperature 

regulation

Figure 7 - 

Thermostatic Mixing Valves can help 

prevent scalding.

Install Thermostatic Mixing Valves 
(figure 7) to regulate the temperature 
of the water (for example, kitchen 
sink, bathroom sink, bath, shower).  

Consult the valve manufacturer’s 

instructions or a qualified person.

WARNING! Even if the water heater 

thermostat is set to a relatively low 

temperature, hot water can scald. 

Install Thermostatic Mixing Valves to 

reduce the risk of scalding (see page 

4).

BACKGROUND:

 A Thermostatic 

Mixing Valve mixes hot water 
from the water heater with cold 
water to more precisely regulate 
the temperature of hot water 
supplied to fixtures.  If you aren’t 
sure if your plumbing system is 
equipped with properly installed and 
adjusted Thermostatic Mixing Valves 
contact a qualified person for more 
information. 

INS

TALLA

TION

Summary of Contents for DEJC-50

Page 1: ...T Read this manual and the labels on the water heater before you install operate or service it If you have difficulty following the directions or aren t sure you can safely and properly do any of this...

Page 2: ...ermostat access Lower Element and Thermostat access T P relief valve Water shut off Electrical junction box Expansion tank Drain pan discharge pipe Drain pan Drain valve T P discharge pipe Cold water...

Page 3: ...ANGER indicates hazardous situation that if not avoided will result in death or serious injury WARNING WARNING indicates a hazardous situation that if not avoided could result in death or serious inju...

Page 4: ...lly mix hot and cold water to limit the temperature at the tap Mixing valves are available from your local plumbing supplier Follow manufacturer s instructions for installation and adjustment of the v...

Page 5: ...s from plumbing or leaks from the water heater itself can damage property and could cause a fire risk If the water heater is subjected to flood conditions or the thermostat s have been submerged in wa...

Page 6: ...1 46 41 36 34 30 29 9 LPH 384 345 256 230 192 173 153 138 128 115 110 5000 5000 GPH 113 101 75 68 56 51 45 41 38 34 32 10 LPH 426 384 284 256 213 192 170 153 142 128 122 5500 5500 GPH 126 113 84 75 63...

Page 7: ...3 Before you start be sure you have and know how to use the following tools and supplies Plumbing tools and supplies appropriate for the type of water pipes in the plumbing system Threaded connectors...

Page 8: ...ALCULATING AMPERAGE OVERCURRENT PROTECTION The dual element heater is factory wired for connection to a three wire three phase delta branch circuit non simultaneous operation In addition a ground cond...

Page 9: ...Commercial Electric Water Heater Use and Care Guide 9 Approvals All models are listed by Underwriters Laboratories Inc Model and Rating DELC 30 40 50 DENC 30 40 DEJC 50 66 GETTING STARTED...

Page 10: ...10 Commercial Electric Water Heater Use and Care Guide Thermostat Wiring Diagram A 8 CIRCUIT FOR DUAL ELEMENT HEATER GETTING STARTED GETTING STARTED...

Page 11: ...ater supply line and adjust the water pressure control to between 50 60 psi 345 414 kPa If the property does not have a Pressure Reducing Valve install a PRV on the main water supply line and set it t...

Page 12: ...d can shut off the water heater s water supply if a leak occurs Figure 6 A suitable drain pan piped to an adequate drain can help protect flooring from leaks and drips Install a suitable drain pan ava...

Page 13: ...spect the drain pan pipes and surrounding area regularly and fix any leaks found Drain pans are available at local plumbing supplier Leaks are frequently in the plumbing system itself and not the wate...

Page 14: ...heater 1 Completely read all instructions before beginning If you are not sure if you can complete the installation seek assistance from any of the following sources Schedule an appointment with a qua...

Page 15: ...stall it to allow complete drainage of both the T P Relief Valve and the discharge pipe The discharge pipe must withstand 250 F 121 C without distortion Use only PEX copper or CPVC pipe Do not use any...

Page 16: ...ed polyethylene PEX Use fittings appropriate for the type of pipe in the plumbing system Do not use iron or PVC pipe they are not suitable for potable water 2 Connect the cold water supply using 3 4 i...

Page 17: ...Expansion Tank Figure 15 A Pressure Reducing Valve is required if the plumbing system s water pressure is above 80 psi 552 kPa Figure 16 The Thermal Expansion Tank should be pressurized with air to ma...

Page 18: ...o access the electrical junction box Figure 18 The water heater s electrical requirements can be determined from the data plate 5 Install wiring in an approved conduit if required by local codes Use a...

Page 19: ...h from electrical shock Check wires with a circuit tester to make sure power is off Open the electrical junction box and remove the lower thermostat access panel Do not remove the plastic personnel pr...

Page 20: ...temperature setting when you return CAUTION Hydrogen gas builds up in a hot water system when it is not used for a long period two weeks or more Hydrogen gas is extremely flammable If the hot water s...

Page 21: ...uit tester Turn the power off and close the electrical junction box If the water heater is not getting power contact a qualified person to have the wiring or circuit breakers checked 2 Check the upper...

Page 22: ...nections or melted dip tube usually found soon after new installation Plumbing leak Bad lower heating element or lower thermostat Low supply voltage Thermostatic Mixing Valves If the hot water is simp...

Page 23: ...be due to the tank overheating WARNING Do not cap or plug the T P relief valve or discharge pipe and do not operate the water heater without a functioning T P Relief Valve this could cause an explosi...

Page 24: ...cool Figure 25 Water Faucet WARNING Be sure the water runs cool before draining the tank to reduce the risk of scalding 3 Connect a garden hose to the drain valve and place the other end of the hose...

Page 25: ...or thermostat yourself have this work done by a qualified person To replace the heating element you ll need the following tools and supplies Figure 28 Non Contact Circuit Tester Always turn power OFF...

Page 26: ...remove the element Inspect the gasket for damage If the gasket is damaged replace the gasket and re install the element 12 Once the element is successfully installed and there are no leaks replace the...

Page 27: ...f Valve yellow label attached to T P Relief Valve Minerals in the water can form deposits that cause the valve to stick or create blocked passages making the T P Relief Valve inoperative Follow these...

Page 28: ...odel and serial number 2 Item number and part description Key No Part Description 1A ANODE ALUMINUM 1B ANODE MAGNESIUM SMR P72 AND S19 2 T P RELIEF VALVE 3 ELEMENT GASKET 4 ELEMENT 5 UPPER THERMOSTAT...

Page 29: ...expired portion of the warranty WHAT S NOT COVERED Problems caused by improper gas supply line sizing gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable...

Page 30: ...30 Commercial Electric Water Heater Use and Care Guide NOTES NOTES...

Page 31: ...Commercial Electric Water Heater Use and Care Guide 31 NOTES NOTES...

Page 32: ...Copyright 2021 A O Smith All Rights Reserved...

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