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Commercial Electric Water Heater Use and Care Guide • 11

INSTALLATION

Follow these steps for proper

 

installation: 

Step 1:

Verify the 

plumbing system is 

equipped and up-to-

date for

 

proper operation

Installing a new water heater is the 
perfect time to examine the plumbing 
system and make sure the system is up 
to current code standards. There have 
likely been plumbing code changes 
since the old water heater was in

-

stalled. We recommend installing the 
following accessories and making any 
other needed changes to bring the in

-

stallation up to the latest code require

-

ments. 

Use the checklist below and inspect the 
installation. Install any devices you need 
to comply with codes and assure that 
your new water heater performs at its 
best. Check with your local plumbing 
official for more information.

Water pressure

We recommend checking 

the water pressure with a pressure 
gauge (figure 4). Most codes allow a 
maximum incoming water pressure 
of 80 psi. We recommend a working 
pressure no higher than 50-60 psi 
(345-414 kPa). 

HOW: 

Purchase an inexpensive water 

pressure gauge available at 

local 

plumbing supplier 

. Connect the Water 

Pressure Gauge to an outside faucet 
and measure the maximum water 
pressure experienced throughout the 
day (highest water pressures often 
occur at night).

Figure 4 - 

 Use a Water Pressure Gauge to make 

sure the water pressure is not too high.

To limit the water pressure:
Locate the Pressure Reducing Valve 
(PRV) on the main incoming (cold) 
water supply line and adjust the water 
pressure control to between 50-60 psi 
(345-414 kPa). If the property does not 
have a Pressure Reducing Valve, install 
a PRV on the main water supply line 
and set it to between 50-60 psi (345-
414 kPa). Pressure Reducing Valves are 

available at 

local plumbing supplier 

.

BACKGROUND: 

Over the years, many 

utilities have increased water supply 

pressures so they can serve more 

properties. In some areas, pressures 
exceed 100 psi (689 kPa). High 
water pressures can damage water 
heaters, causing premature leaks. If 
you have replaced toilet valves, had 
a water heater leak, or had to repair 
appliances connected to the plumbing 
system, pay particular attention to the 
water pressure. When purshasing a 
PRV, make sure the PRV has a built-in 

bypass.

Water pressure

 

increase caused by 

thermal expansion 

Verify that you have a properly sized 
Thermal Expansion Tank (figure 5). We 
recommend installing an expansion 
tank if the property does not have 
one. Applicable local/provincial codes 
may require a properly pressurized, 
properly sized Thermal Expansion Tank 
(see image on inside front cover).

Figure 5 - 

 A Thermal Expansion Tank helps 

protect the plumbing system from pressure 

spikes.

HOW: 

Connect the Thermal Expansion 

Tank (available at local plumbing 

supplier

) to the cold water supply 

line near the water heater. The 
expansion tank contains a bladder 
and an air charge. To work properly, 
the Thermal Expansion Tank must be 
sized according to the water heater’s 
tank capacity and pressurized to match 
the supply water pressure. Refer to 
the installation instructions provided 
with the Thermal Expansion Tank for 
installation details.

INS

TALLA

TION

Summary of Contents for DEJC-50

Page 1: ...T Read this manual and the labels on the water heater before you install operate or service it If you have difficulty following the directions or aren t sure you can safely and properly do any of this...

Page 2: ...ermostat access Lower Element and Thermostat access T P relief valve Water shut off Electrical junction box Expansion tank Drain pan discharge pipe Drain pan Drain valve T P discharge pipe Cold water...

Page 3: ...ANGER indicates hazardous situation that if not avoided will result in death or serious injury WARNING WARNING indicates a hazardous situation that if not avoided could result in death or serious inju...

Page 4: ...lly mix hot and cold water to limit the temperature at the tap Mixing valves are available from your local plumbing supplier Follow manufacturer s instructions for installation and adjustment of the v...

Page 5: ...s from plumbing or leaks from the water heater itself can damage property and could cause a fire risk If the water heater is subjected to flood conditions or the thermostat s have been submerged in wa...

Page 6: ...1 46 41 36 34 30 29 9 LPH 384 345 256 230 192 173 153 138 128 115 110 5000 5000 GPH 113 101 75 68 56 51 45 41 38 34 32 10 LPH 426 384 284 256 213 192 170 153 142 128 122 5500 5500 GPH 126 113 84 75 63...

Page 7: ...3 Before you start be sure you have and know how to use the following tools and supplies Plumbing tools and supplies appropriate for the type of water pipes in the plumbing system Threaded connectors...

Page 8: ...ALCULATING AMPERAGE OVERCURRENT PROTECTION The dual element heater is factory wired for connection to a three wire three phase delta branch circuit non simultaneous operation In addition a ground cond...

Page 9: ...Commercial Electric Water Heater Use and Care Guide 9 Approvals All models are listed by Underwriters Laboratories Inc Model and Rating DELC 30 40 50 DENC 30 40 DEJC 50 66 GETTING STARTED...

Page 10: ...10 Commercial Electric Water Heater Use and Care Guide Thermostat Wiring Diagram A 8 CIRCUIT FOR DUAL ELEMENT HEATER GETTING STARTED GETTING STARTED...

Page 11: ...ater supply line and adjust the water pressure control to between 50 60 psi 345 414 kPa If the property does not have a Pressure Reducing Valve install a PRV on the main water supply line and set it t...

Page 12: ...d can shut off the water heater s water supply if a leak occurs Figure 6 A suitable drain pan piped to an adequate drain can help protect flooring from leaks and drips Install a suitable drain pan ava...

Page 13: ...spect the drain pan pipes and surrounding area regularly and fix any leaks found Drain pans are available at local plumbing supplier Leaks are frequently in the plumbing system itself and not the wate...

Page 14: ...heater 1 Completely read all instructions before beginning If you are not sure if you can complete the installation seek assistance from any of the following sources Schedule an appointment with a qua...

Page 15: ...stall it to allow complete drainage of both the T P Relief Valve and the discharge pipe The discharge pipe must withstand 250 F 121 C without distortion Use only PEX copper or CPVC pipe Do not use any...

Page 16: ...ed polyethylene PEX Use fittings appropriate for the type of pipe in the plumbing system Do not use iron or PVC pipe they are not suitable for potable water 2 Connect the cold water supply using 3 4 i...

Page 17: ...Expansion Tank Figure 15 A Pressure Reducing Valve is required if the plumbing system s water pressure is above 80 psi 552 kPa Figure 16 The Thermal Expansion Tank should be pressurized with air to ma...

Page 18: ...o access the electrical junction box Figure 18 The water heater s electrical requirements can be determined from the data plate 5 Install wiring in an approved conduit if required by local codes Use a...

Page 19: ...h from electrical shock Check wires with a circuit tester to make sure power is off Open the electrical junction box and remove the lower thermostat access panel Do not remove the plastic personnel pr...

Page 20: ...temperature setting when you return CAUTION Hydrogen gas builds up in a hot water system when it is not used for a long period two weeks or more Hydrogen gas is extremely flammable If the hot water s...

Page 21: ...uit tester Turn the power off and close the electrical junction box If the water heater is not getting power contact a qualified person to have the wiring or circuit breakers checked 2 Check the upper...

Page 22: ...nections or melted dip tube usually found soon after new installation Plumbing leak Bad lower heating element or lower thermostat Low supply voltage Thermostatic Mixing Valves If the hot water is simp...

Page 23: ...be due to the tank overheating WARNING Do not cap or plug the T P relief valve or discharge pipe and do not operate the water heater without a functioning T P Relief Valve this could cause an explosi...

Page 24: ...cool Figure 25 Water Faucet WARNING Be sure the water runs cool before draining the tank to reduce the risk of scalding 3 Connect a garden hose to the drain valve and place the other end of the hose...

Page 25: ...or thermostat yourself have this work done by a qualified person To replace the heating element you ll need the following tools and supplies Figure 28 Non Contact Circuit Tester Always turn power OFF...

Page 26: ...remove the element Inspect the gasket for damage If the gasket is damaged replace the gasket and re install the element 12 Once the element is successfully installed and there are no leaks replace the...

Page 27: ...f Valve yellow label attached to T P Relief Valve Minerals in the water can form deposits that cause the valve to stick or create blocked passages making the T P Relief Valve inoperative Follow these...

Page 28: ...odel and serial number 2 Item number and part description Key No Part Description 1A ANODE ALUMINUM 1B ANODE MAGNESIUM SMR P72 AND S19 2 T P RELIEF VALVE 3 ELEMENT GASKET 4 ELEMENT 5 UPPER THERMOSTAT...

Page 29: ...expired portion of the warranty WHAT S NOT COVERED Problems caused by improper gas supply line sizing gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable...

Page 30: ...30 Commercial Electric Water Heater Use and Care Guide NOTES NOTES...

Page 31: ...Commercial Electric Water Heater Use and Care Guide 31 NOTES NOTES...

Page 32: ...Copyright 2021 A O Smith All Rights Reserved...

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