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5

DISHWASHING MACHINE REQUIREMENT

All dishwashing machines meeting the National Sanitation Foundation
requirements are designed to operate with water flow pressures between
15 and 25 pounds per square inch.  Flow pressures above 25 pounds per
square inch, or below 15 pounds per square inch, will result in improperly
sanitized dishes.  Where pressures are high, a water pressure reducing
or flow regulating control valve should be used in the 180°F line to the
dishwashing machine, and should be adjusted to deliver water between
these limits.

The National Sanitation Foundation also recommends circulation of 180°F
water.  Where this is done, the circulation should be very gentle so that it
does not cause any unnecessary turbulence inside the water heater.  The
circulation should be just enough to provide 180°F water at the point of
take-off to the dishwashing machine.  Adjust flow by means of the plug
cock in the circulating line. (See installation diagrams.)

CIRCULATING PUMP

A circulating pump is used when a system requires a circulating loop or
there is a storage tank used in conjunction with the heater. Refer to the
piping diagrams at rear of manual for electrical hookup information and
install in accordance with the latest version of the National Electric Code
ANSI/NFPA No. 70.

Only all bronze circulators are used with commercial water heaters.

Although circulators are oiled and operated by the manufacturer some
circulators must be oiled again before operated. Please refer to
manufacturer's instructions.

INSTALLATION INSTRUCTIONS

REQUIRED ABILITY

INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY
EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIELD
INVOLVED.  PLUMBING, AIR SUPPLY, VENTING, GAS SUPPLY AND
ELECTRICAL WORK ARE REQUIRED.

INSULATION BLANKETS

Insulation blankets available to the general public for external use on gas
water heaters are not approved for use on your A.O. Smith water heater.
The purpose of an insulation blanket is to reduce the standby heat loss
encountered with storage tank water heaters. Your A.O. Smith water
heater meets or exceeds the ASHRAE/IES 90.1b 1992 standards with
respect to insulation and standby loss requirements, making an insulation
blanket unnecessary.

 

WARNING

Should you choose to apply an insulation blanket to this heater, you should
follow these instructions.  Failure to follow these instructions can result in
fire, asphyxiation, serious personal injury or death.

• Do not apply insulation to the top, or the upper 15" of the water heater,

as this will interfere with safe operation.

• Do not cover the temperature & pressure relief valve.

• Do not cover the instruction manual. Keep it on the side of the water

heater or nearby for future reference.

• Do obtain new labels from A.O. Smith for placement on the blanket

directly over the existing labels.

LOCATING THE HEATER

 WARNING

THERE IS A RISK IN USING FUEL BURNING APPLIANCES SUCH AS GAS

WATER HEATERS IN ROOMS, GARAGES OR OTHER AREAS WHERE

GASOLINE, OTHER FLAMMABLE LIQUIDS OR ENGINE DRIVEN EQUIPMENT

OR VEHICLES ARE STORED, OPERATED OR REPAIRED. FLAMMABLE

VAPORS ARE HEAVY AND TRAVEL ALONG THE FLOOR AND MAY BE

IGNITED BY THE HEATER’S IGNITER OR MAIN BURNER FLAMES CAUSING

FIRE OR EXPLOSION. SOME LOCAL CODES PERMIT OPERATION OF GAS

APPLIANCES IF INSTALLED 18 INCHES OR MORE ABOVE THE FLOOR.

THIS MAY REDUCE THE RISK IF LOCATION IN SUCH AN AREA CANNOT BE

AVOIDED.

THE HEATER SHALL BE LOCATED OR PROTECTED SO IT IS NOT SUBJECT

TO PHYSICAL DAMAGE BY A MOVING VEHICLE.

DO NOT LOCATE THE HEATER WHERE NOISE FROM THE EXHAUST OR

INTAKE WILL BE OBJECTIONABLE. THIS INCLUDES LOCATIONS CLOSE TO

OR ACROSS FROM WINDOWS AND DOORS. AVOID ANCHORING THE

VENT AND INTAKE PIPES DIRECTLY TO FRAMED WALLS, FLOORS OF

CEILINGS UNLESS RUBBER ISOLATION PIPE HANGERS ARE USED. THIS

PREVENTS ANY VIBRATIONS FROM BEING TRANSMITTED INTO THE LIVING

SPACES.

 WARNING

FLAMMABLE ITEMS, PRESSURIZED CONTAINERS OR ANY OTHER

POTENTIAL FIRE HAZARDOUS ARTICLES MUST NEVER BE PLACED ON

OR ADJACENT TO THE HEATER. OPEN CONTAINERS OF FLAMMABLE

MATERIAL SHOULD NOT BE STORED OR USED IN THE SAME ROOM WITH

THE HEATER.

When installing the heater, consideration must be given to proper location.

Location selected should be as close to the intake and exhaust termination

points as practicable, with adequate air supply and as centralized with the

piping system as possible.

THE HEATER MUST NOT BE LOCATED IN AN AREA WHERE IT WILL BE

SUBJECT TO FREEZING.

LOCATE IT NEAR A FLOOR DRAIN. THE HEATER SHOULD BE LOCATED IN

AN AREA WHERE LEAKAGE FROM THE HEATER OR CONNECTIONS WILL

NOT RESULT IN DAMAGE TO THE ADJACENT AREA OR TO LOWER FLOORS

OF THE STRUCTURE.

When such locations cannot be avoided, it is recommended that a suitable

drain pan, adequately drained, be installed under the appliance.

 WARNING

THIS WATER HEATER IS A CONDENSING UNIT AND REQUIRES A DRAIN TO

BE LOCATED IN CLOSE PROXIMITY TO ALLOW THE CONDENSATE TO

DRAIN SAFELY. THE CONDENSATE DRAINS FROM THE UNIT AT THE

EXHAUST ELBOW LOCATED AT THE BOTTOM OF THE UNIT. NOTE: IT IS

IMPORTANT THAT THE CONDENSATE HOSE NOT BE ELEVATED ABOVE

THE EXHAUST ELBOW (SEE FIGURE 3). THE CONDENSATE BUILD-UP WILL

BLOCK THE EXHAUST OUTLET, WHICH WILL CAUSE IMPROPER

OPERATION.

FIGURE 3

Summary of Contents for BTH 120 - 250

Page 1: ...any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier cal...

Page 2: ...20 125 000 Nat 60 475 356 285 237 203 178 158 142 129 119 110 102 BTH 120 120 000 L P 60 456 342 274 228 195 171 152 137 124 114 105 98 BTH 150 150 000 Nat 100 570 427 342 285 244 214 190 171 155 142...

Page 3: ...hecking the proper functioning of the heater In addition to these instructions the equipment shall be installed in accordance with those installation regulations in force in the local area where the i...

Page 4: ...r may be able to make minor operational adjustments and save himself unnecessary service calls However the user should not attempt repairs which are not listed in this section WATERTEMPERATURECONTROL...

Page 5: ...personal injury or death Do not apply insulation to the top or the upper 15 of the water heater as this will interfere with safe operation Do not cover the temperature pressure relief valve Do not cov...

Page 6: ...TEDTOTHEOUTDOORS AND HAS ADEQUATE AIR SUPPLY TO AVOID RISKS OF IMPROPER OPERATION FIRE EXPLOSIONORASPHYXIATION VENT PIPE TERMINATION NOTE Before installing venting determine place of vent pipe termina...

Page 7: ...E ON AIR INTAKE TERMINAL DIRECT VENT HORIZONTAL VENT FIGURE 6 DO NOT TERMINATE EXHAUST OVER PUBLIC AREA WHERE CONDENSATE OR VAPOR CAN CAUSE NUISANCE OR HAZARD EXHAUST VENT HOOD MUST BE LOCATED 1 MINIM...

Page 8: ...n the vent system layout so that proper clearances are maintained from plumbing and wiring Vent pipes serving power vented appliances are classified by building codes as vent connectors Required clear...

Page 9: ...the holes by drilling a hole through the center of the template from the inside through to the outside The template can now be positioned on the outside wall using the drilled holes as a centering po...

Page 10: ...ith a plumbing roof boot or equivalent flashing 3 The intake vent termination and the exhaust vent termination must penetrate the same side of roof 4 The center line of the intake vent termination and...

Page 11: ...intake and six 6 on the exhaust A 90 elbow is equal to five 5 equivalent feet of pipe One 1 90 elbow is equal to two 2 45 elbows Any venting configuration using less than 50 equivalent feet should use...

Page 12: ...improvements have been made to strengthen the igniter it is still fragile and care must be taken when handling the igniter to prevent breakage GAS PIPING Contact your local gas service company to ensu...

Page 13: ...rements of all other gas fired equipment supplied by the meter If the gas meter is too small ask the gas company to install a larger meter having adequate capacity GAS PRESSURE REGULATION Main line ga...

Page 14: ...Sensitive If the Hot and Neutral Supply Voltage is reversed the controller will not sense flame Verify polarity before connecting the unit WATER LINE CONNECTIONS This manual provides detailed install...

Page 15: ...the state of other system devices If the temperature drops below the setpoint value less differential the control will automatically return to step 2 and repeat the entire operating cycle During this...

Page 16: ...ate 3 Not Implimented h s 240 Executed State 4 Not Implimented h s 210 Executed State 10 Not Implimented h s 213 Executed State 13 Not Implimented h s 214 Executed State 14 Not Implimented h s 216 Exe...

Page 17: ...ol problem 2 Water in tank above freezing 2 Temperature probe out of tolerance replace temp probe PossibleCause Remedy 1 Water in tank is low probe 1 Fill tank immersed in steam 2 Probe wiring shorted...

Page 18: ...unit is equipped with the correct orifice PRIOR TO START UP REQUIREDABILITY INSTALLATIONORSERVICEOFTHISWATERHEATERREQUIRESABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIELD INVOLVED PLUM...

Page 19: ...19 FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life...

Page 20: ...below 160 F HIGH ALTITUDE INSTALLATIONS WARNING BTH HEATERS ARE CERTIFIED FOR USE WITHOUT MODIFICATION FOR ALTITUDES UP TO 6500 FEET INSTALLATIONS ABOVE 6500 FEET MAY REQUIREREPLACEMENTOFTHEBURNERORIF...

Page 21: ...drain valve when finished flushing 4 Turn on the heater electrical disconnect switch DRAINING The heater must be drained if it is to be shut down and exposed to freezing temperatures Maintenance and s...

Page 22: ...operation and a tank explosion In areas with poor water conditions it may be necessary to inspect the T P valve more often than every three years CAUTION BEFOREMANUALLYOPERATINGTHEVALVE MAKESURETHATA...

Page 23: ...WATER SUPPLIED TO FIXTURES PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVEORWATERMETERWITH CHECK VALVE PROVISIONS...

Page 24: ...GER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 4 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT AD...

Page 25: ...NIFOLD KIT SPECIFICATIONS PAGE28 CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONSFORTHERMALEXPANSIONOFWATERINTHEHOTWATER SYSTEM MU...

Page 26: ...RCULATINGLINEOF180 FORBOOSTEDWATER IF USED TOINLETWATERLINETOBOOSTER INSTALLINACCORDANCEWITHLOCALCODES TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULAT...

Page 27: ...INTHETANK NOTE4 IFTEMPEREDWATERISRECIRCULATED RETURNLINESHOULD BECONNECTEDATPOINTA DANGER TEMPERATURESETTINGSHOULDNOTEXCEEDSAFETEMPERATUREAT FIXTURES SEEWATERTEMPERATURECONTROLWARNINGONPAGE5 IF HIGHER...

Page 28: ...er heating and storage potential of the system cannot be achieved Plus the units with the higher water flow may have a shortened life Unions shown in piping diagrams are not included in the manifold k...

Page 29: ...leaned Refer to MAINTENANCE for details 2 Some of the electrical components of the water heater make sounds which are normal Contacts click or snap as the heater starts and stops Transformers often hu...

Page 30: ...0 W C or lower than the minimal gas supply pressure as shown in Table 4 that is for Natural Gas 5 0 W C for BTH 120 250 or 4 5 W C for BTH 150 199 or for L P Gas 11 0 W C pressure Also the manifold p...

Page 31: ...r the limited warranty the warrantor will provide only a replacement water heater or part thereof The owner is responsible for all other costs Such costs may include but are not limited to a Labor cha...

Page 32: ...32 A O SMITH WATER PRODUCTS CO INC 5621 W 115TH STREET ALSIP ILLINOIS 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 WWW HOTWATER COM E MAIL PARTS HOTWATER COM...

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