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Spray can propellants, cleaning solvents, refrigerator and air
conditioning refrigerants, swimming pool chemicals, calcium
and sodium chloride (water softener salt), waxes, and process
chemicals contain typical compounds which are potentially
corrosive.  Do not store products of this sort near the heater.
Also, air which is brought in contact with the heater should not
contain any of these chemicals.  If necessary, uncontaminated
air should be obtained from remote or outside sources.  The
limited warranty is voided when failure of water heater is due to
a corrosive atmosphere.  (Refer to the limited warranty for
complete terms and conditions).

IMPROPER COMBUSTION

 WARNING

ATTIC AND/OR EXHAUST FANS OPERATING ON THE PREMISES
WITH A WATER HEATER CAN RESULT IN CARBON MONOXIDE
POISONING AND DEATH.

OPERATING THESE FANS CAN PRODUCE A NEGATIVE DRAFT
IN THE AREA OF THE WATER HEATER PREVENTING  THE
PRODUCTS OF COMBUSTION FROM EXHAUSTING THROUGH
THE CHIMNEY OR VENT PIPE.

The venting of the water heater should be inspected by a qualified
service technician at the time of installation and periodically
thereafter to ensure a down-draft condition does not exist.

DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND
VENTILATING AIR.  ADEQUATE AIR FOR COMBUSTION AND
VENTILATION MUST BE PROVIDED FOR SAFE OPERATION.

LIQUID PETROLEUM MODELS

Water heaters for propane or liquefied petroleum gas (LPG) are
different from natural gas models.  A natural gas heater will not
function safely on LP gas and no attempt should be made to
convert a heater from natural gas to LP gas.

LP gas must be used with great caution.  It is highly explosive
and heavier than air.  It collects first in the low areas making its
odor difficult to detect at nose level.  If LP gas is present or even
suspected, do not attempt to find the cause yourself.  Go to a
neighbor’s house, leaving your doors open to ventilate the house,
then call your gas supplier or service agent.  Keep area clear
until a service call has been made.

At times you may not be able to smell an LP gas leak.  One
cause is odor fade, which is a loss of the chemical odorant that
gives LP gas its distinctive smell.  Another cause can be your
physical condition, such as having a cold or diminishing sense
of smell with age.  For these reasons, the use of a propane gas
detector is recommended.

Only trained LP professionals should conduct the required safety
checks in accordance with industry standards.

EXTENDED NON-USE PERIODS

 WARNING

HYDROGEN GAS CAN BE PRODUCED IN A HOT WATER
SYSTEM SERVED BY THIS HEATER THAT HAS NOT BEEN USED
FOR A LONG PERIOD OF TIME (GENERALLY TWO WEEKS OR
MORE).  HYDROGEN GAS IS EXTREMELY FLAMMABLE.

  To

reduce the risk of injury under these conditions, it is

recommended that the hot water faucet be opened for several
minutes at the kitchen sink before using any electrical appliance
connected to the hot water system.  If hydrogen is present, there
will probably be an unusual sound such as air escaping through
the pipe as the water begins to flow.  

THERE SHOULD BE NO

SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIME
IT IS OPEN.

INSULATION BLANKETS

Insulation blankets available to the general public for external
use on gas water heaters are not approved for use on your water
heater.  The purpose of an insulation blanket is to reduce the
standby heat loss encountered with storage tank water heaters.
Your water heater meets or exceeds the ASHRAE/IES
90.1b-1992 standards with respect to insulation and standby
loss requirements making an insulation blanket unnecessary.

 WARNING

Should you choose to apply an insulation blanket to this heater,
you should follow these instructions.  Failure to follow these
instructions can result in fire, asphyxiation, serious personal injury
or death.

Do not apply insulation to the top of the water heater, as this
will interfere with safe operation of drafthood.

Do not cover the temperature & pressure relief valve.

Do not cover the instruction manual.  Keep it on the side of the
water heater or nearby for future reference.

Do obtain new labels from manufacturer for placement on
the blanket directly over the existing labels.

HIGH ALTITUDE INSTALLATIONS

 

WARNING

INSTALLATIONS ABOVE 2000 FEET REQUIRE REPLACEMENT
OF THE BURNER ORIFICE IN ACCORDANCE WITH SECTION
8.1.2 OF THE NATIONAL FUEL GAS CODE (ANSI Z223.1).
FAILURE TO REPLACE THE ORIFICE WILL RESULT IN
IMPROPER AND INEFFICIENT OPERATION OF THE APPLIANCE
RESULTING IN THE PRODUCTION OF INCREASED LEVELS
OF CARBON MONOXIDE GAS IN EXCESS OF SAFE LIMITS
WHICH COULD RESULT IN SERIOUS PERSONAL INJURY OR
DEATH.

As elevation above sea level is increased, there is less oxygen
per cubic foot of air.  Therefore, the heater input rate should be
reduced at high altitudes for satisfactory operation with the
reduced oxygen supply.  Failure to make this reduction would
result in an overfiring of the heater, causing sooting, poor
combustion and/or unsatisfactory heater performance.

Ratings specified by manufacturers for most appliances apply
for elevations up to 2000 feet.  For elevations above 2000 feet,
ratings must be reduced at the rate of 4% for each 1000 feet
above sea level.  For example, if a heater is rated at 120,000 Btu/
hr. at sea level, to rate the heater at 4000 feet, you subtract 4
(once for each thousand feet) x .04 (4% input reduction) x 120,000
(the original rating) from the original rating.  Therefore, to calculate
the input rating at 4000 feet: 4 x .04 x 120,000 = 19,200 btu/hr.,
120,000 - 19,200 = 100,800 btu/hr.  At 6000 feet elevation, the
heater rating would be 91,200 btu/hr.

Summary of Contents for ***81-140

Page 1: ...ance PLACETHESEINSTRUCTIONSADJACENTTOHEATERAND NOTIFYOWNERTOKEEPFORFUTUREREFERENCE PRINTED IN U S A 1102 PART NO 195091 000 CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOU...

Page 2: ...NSUMPTION AND PERFORMANCE DATA STORAGE MAXIMUM MODELS CAPACITY IMPUT RATING RECOVERY RATE RECOVERY RATE AMPERES U S GALLONS BTU HR GPH 100 F RISE GPH 140 F RISE 120V 60Hz 1 81 140 81 140 000 136 97 5...

Page 3: ...stion 4 Liquid Petroleum Models 4 Extended Non Use Periods 4 Insulation Blankets 4 High Altitude Installation 4 5 FEATURES High Limit Switch E C O 5 Circulating Pump 5 Dishwashing Machine Requirements...

Page 4: ...injury under these conditions it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system If h...

Page 5: ...No 70 Only all bronze circulators are used with commercial water heaters Although circulators are oiled and operated by the manufacturer some circulators must be oiled again before operating Please r...

Page 6: ...ce under the heater with the hollows running continuously and horizontally A 3 16 inch steel plate must cover the concrete blocks see fig 2 NOTE If electrical conduits run under the floor of the propo...

Page 7: ...TION OF FLUE GASES SUCH CONDITIONS CAUSE SOOTING OR RISKS OF FIRE AND ASPHYXIATION Type B venting may be used with these heaters All local and utility regulations on venting should be followed BAROMET...

Page 8: ...verly tighten the bolts or the cleanout gasket will be damaged Tighten each bolt gradually and alternate between opposed bolts on the cleanout cover BURNER INSTALLATION Remove the factory installed in...

Page 9: ...HE DRIP LEG MUST BE READILY ACCESSIBLE REFER TO FIG 8 AND NOT SUBJECT TO FREEZING CONDITIONS INSTALL IN ACCORDANCE WITH RECOMMENDATIONS OF SERVICING GAS SUPPLIERS REFER TO THE NATIONAL FUEL GAS CODE L...

Page 10: ...m 3 This unit may NEVER be connected to any existing heating system or component s previously used with a non potable water heating appliance 4 When the system requires water for space heating at temp...

Page 11: ...11 WIRING FOR 81 140 THRU 81 370 FIGURE 9 SCHEMATIC DIAGRAM WIRING DIAGRAM...

Page 12: ...GE 17 19 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW...

Page 13: ...R WITHOUT RECIRCULATION FOR STORAGE OR INSTANTANEOUS HEATERS ONLY TWO TEMPERATURE TWO PRE HEATERS HIGH TEMPERATURE STORAGE WITH OR WITHOUT RECIRCULATION FOR STORAGE OR INSTANTANEOUS HEATERS ONLY CAUTI...

Page 14: ...SEE MANIFOLD KIT SPECIFICATIONS WIRING DIAGRAM FOR FIXTURE OR BOOSTER LOOP IF USED OTHER THAN DISHWASHER PIPE RELIEF VALVE TO OPEN DRAIN TEMPERATURE SETTING OF PRE HEATER SHOULD BE 120 F MIN OR 150 F...

Page 15: ...OR TWO TEMPERATURE ONE HEATER MEDIUM TEMPERATURE STORAGE WITH RECIRCULATED LOOP FOR STORAGE OR INSTANTANEOUS HEATERS ONLY CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE O...

Page 16: ...d storage potential of the system cannot be achieved Plus the units with the higher water flow may have a shortened life Unions shown in piping diagrams are not included in the manifold kits Dimension...

Page 17: ...pressure tapping Check voltage at disconnect switch to make certain that it matches that shown on the burner label Apply a few drops of No 20 SAE non detergent oil to motor bearings Drill max 5 16 ho...

Page 18: ...NFORMATION ABOVE ON THIS LABEL 2 REMOVE APPLIANCE THERMOSTAT COVER ROTATE THE THERMOSTAT DIAL COUNTERCLOCKWISE TO LOWEST SETTING 3 TURN OFF ALL ELECTRIC POWER TO THE APPLIANCE 4 THIS APPLIANCE IS EQUI...

Page 19: ...altitude up to 2000 feet as it is within 2 of the rated input For installations at higher altitudes the input will be less for the reasons explained in the FOREWORD The input may be adjusted by adjus...

Page 20: ...is suggested the drain valve be left open during this period Reverse these instructions when restoring hot water service SEDIMENT REMOVAL Waterborne impurities consist of fine particles of soil and s...

Page 21: ...y lowering the pressure Contact your water supplier or local plumbing inspector on how to control this situation Two common corrections are listed in the Checklist and Service Information which appear...

Page 22: ...re 4 Colder incoming water temperature will lengthen the time required to heat water to the desired temperature If the heater was installed when incoming water temperature was warm colder water create...

Page 23: ...y terminal 4 and strip terminal 2 If no voltage motor relay is defective If voltage present motor is defective MOTOR RUNS IN REPEATED CYCLES NO FLAME PRESENT 1 Motor relay drops out due to low voltage...

Page 24: ...No Decimal 81 140 HSG 200 62459 001 0 24 62459 001 0 209 81 199 HSG 200 62459 001 0 38 62459 001 0 257 81 270 HSG 400 62459 002 0 368 62459 002 0 302 81 370 HSG 400 62459 002 0 532 62459 002 0 386 MAI...

Page 25: ...659 160659 160659 160659 ASME 68065 68065 68065 68065 California 42985 42985 42985 42985 Caution Electric 98299 98299 98299 98299 Cleanout 97444 97444 97444 97444 Clearance 190105 190105 190105 190105...

Page 26: ...26 MODELHSG200 400GASBURNER...

Page 27: ...er 6206 25 17 Air Proving Switch Only 6206 26 18 Air Proving Switch Mounting Plate Slot Cover Assembly 6206 27 19 Thermostat Terminal Strip 6206 28 20 Adjustment Arm Off Cycle Damper 6206 29 21 Off Cy...

Page 28: ...28...

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