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508-834-4223

      5DTACTICAL.COM

5

2-2

 

Uninstall the Drill Guide by 
removing the (2) Jig Screws.

PART 3: MILLING STEP 1

 

GO TO APPENDIX A FOR ROUTER ADAPTER 
INSTALLATION INSTRUCTIONS 

GENERAL NOTES ON MILLING -  
READ ENTIRELY: 

• The provided depth gauge hash marks 

denote the maximum depth of cut per 
pass. 

BEGINNERS AND THOSE SEEKING 

MAXIMUM FINISH QUALITY SHOULD 

MAKE MILLING PASSES AT LESS THAN 

A FULL HASH MARK.

 Attempting to mill 

to at depth increments higher than 
recommended can cause damage to the 
end mill and/or receiver.

• Ensure that your router base lock is 

tight and functioning properly. If the 
router depth moves while milling, 
the end mill and/or receiver can be 
damaged. 

• If using a variable speed router, set to 

the highest speed setting. Do not insert 
or remove the end mill while the router is 
spinning. 

• Prior to turning the router on, 

ENSURE 

THE END MILL IS CENTERED WITHIN THE 

MILLING PILOT HOLE AND NOT CONTACTING 

ANY PART OF THE RECEIVER

. Hold firmly  

 

and apply moderate downward pressure 
when starting the router.

• While milling, move the router smoothly 

and in a clockwise manner as shown in 
the image. Keep the Router Adapter flat 
against the Guide Plate at all times. Avoid 
abruptly pulling the router or exerting 
excessive force. Slowly nibble away at 
the receiver. If you begin to experience 
chattering, slow down and/or take 
shallower depths of cut. Apply WD-40 or 
cutting fluid liberally and remove chips 
frequently.

3-1

 

Install #1 (Short) Guide Pins to 
Router Adapter using (2) Guide Pin 

Screws and 7/64” Allen Wrench. Open end of 
pins should be facing up. Do not overtighten. 
Make sure pins are fully seated.

Summary of Contents for Router JigPro

Page 1: ...INSTRUCTIONS V1 2 ...

Page 2: ...ch 11 Eye Protection 12 Ear Protection 13 WD 40 or Cutting Fluid TOOLS NEEDED A Guide Plate B Router Adapter C 4 Router Adapter Screws D Router Adapter Side Block E 2 Router Side Block Screws F Left Side Plate G Right Side Plate H AR 15 AR 9 Buffer Plate I 308 AR 10 Buffer Plate J AR 15 AR 9 Takedown Adapter K 308 AR 10 Takedown Adapter L AR 15 AR 9 Takedown Pin M 308 AR 10 Takedown Pin N Drill Gu...

Page 3: ... the Takedown Adapter pass the Takedown Pin through the receiver and adapter Use the correct Takedown Pin for the receiver 1 6 Align the Buffer Plate with the holes in the rear of the Guide Plate Loosely install 2 Jig Screws ASSEMBLY Thank you for your Router Jig Pro purchase At 5D Tactical we understand you have chosen to spend your hard earned money with us and because of that we strive for 100 ...

Page 4: ...during jig use 1 10Install the Drill Guide as shown Loosely insert 2 Jig Screws then tighten 1 11Clamp Jig Assembly securely in a vise as shown by the notches provided in the Side Plates DO NOT CLAMP JIG BY OUTSIDE OF SIDE PLATES DAMAGE WILL OCCUR REVIEW IMAGES CAREFULLY PART 2 DRILLING STEP 1 2 1Spray WD 40 into Drill Guide hole and insert 21 64 drill bit Do not start the drill until the bit is f...

Page 5: ...r set to the highest speed setting Do not insert or remove the end mill while the router is spinning Prior to turning the router on ENSURE THE END MILL IS CENTERED WITHIN THE MILLING PILOT HOLE AND NOT CONTACTING ANY PART OF THE RECEIVER Hold firmly and apply moderate downward pressure when starting the router While milling move the router smoothly and in a clockwise manner as shown in the image K...

Page 6: ... hole The Guide Pins should be positioned inside the 1 Guide Cavities on both sides Hold firmly turn router on and mill using consistent pressure and speed moving in a clockwise manner 3 4 Complete the first pass of milling allowing the Guide Pins to trace the entire area of the Guide Cavities 3 5 Set end mill depth to the second hash mark Mill second pass following the same method and process as ...

Page 7: ...508 834 4223 5DTACTICAL COM 7 PART 4 MILLING STEP 2 4 1 Remove 1 Short Guide Pins and install 2 Medium Guide Pins Do not overtighten 4 2 Set end mill depth to the first hash mark using Depth Gauge 2 ...

Page 8: ... Guide Cavities 4 4 Set end mill depth to the second hash mark Mill the second pass following the same method and process 4 5 Continue milling adjusting depth by 1 hash mark until you have milled to the bottom of Depth Gauge 2 STOP Before continuing to Depth Gauge 3 the 3 Long Guide Pins must be installed ...

Page 9: ... by the edges of the side plates with the RIGHT Side Plate facing up Ensure that the assembly is level Spray WD 40 into the large Guide Hole and insert 3 8 drill bit Do not start drill until bit is fully inserted in the Guide Hole Apply moderate pressure and drill until the bit penetrates the right side wall and continue drilling through left side wall 6 2 Spray WD 40 into both small Guide Holes a...

Page 10: ...outer Adapter Bearing Prior to first use the tool holder portion of the ReadyMILL may require light oiling and or cleaning with a mildly abrasive scouring pad to ensure a reliable slip fit DO NOT SAND OR GRIND YOUR ReadyMILL Do not force the ReadyMILL into the bearing or it may become stuck The end mill cutting teeth are extremely sharp use the protective end mill cap whenever handling the ReadyMI...

Page 11: ... by installing the ReadyMILL Unplug your router Remove the plastic baseplate from the router base and separate the base from the router Remove the collet Thread on the ReadyMILL and tighten using a wrench Reinstall the router base A1 3Orient the Router Adapter with the bearing facing toward the router and the notch away from the power cord Pass the large diameter portion of the ReadyMILL through t...

Page 12: ...508 834 4223 5DTACTICAL COM 12 508 834 4223 5DTACTICAL COM ...

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