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508-834-4223

      5DTACTICAL.COM

11

ROUTER 

INSTALL READYMILL 

MODEL  

METHOD 

MODEL

Bosch PR10E

X

 ............. 2 ..................A

Bosch PR20EV

X

 ........... 2 ..................A

Bosch 1617EV ............ 3*.................D
Bosch 1617EVS .......... 3*.................D
Craftsman 28212

Y

....... 1 ..................B

Craftsman 2767 .......... 3*.................D
Craftsman 27683 ........ 3*.................D
Craftsman 50429 ........ 3*.................D
DeWalt DWE6000 ....... 2 ..................A
DeWalt DWP611

Z

 ........ 1 ..................B

DeWalt DW616 ........... 3*.................D
DeWalt DW618 ........... 3*.................D
Hitachi M12VC ............ 3*.................D
Makita RT0701C ......... 2 ..................C
Porter Cable 450 ......... 1 ..................B
Porter Cable 6430 ....... 2 ..................A
Porter Cable 6435 ....... 2 ..................A
Rigid R24012

X

............. 2 ..................A

*    Installation Method 3 Requires Full-Size Router  

     Adapter Plate

X - Pull out router base to attain minimum depth

Y - Requires only 3 Router Adapter Screws
Z - #1 Recommended Router

A1-1

 

Before proceeding, check that 
your router depth lock is fully 

functional. If necessary, tighten router depth 
lock. On most models, a nut or setscrew can 
be tightened to adjust the tension of the depth 
lock. If your router depth moves while milling, 
damage to the receiver and/or end mill may 
occur.

A1-2

 

Prepare your router for milling 
by installing the ReadyMILL™. 

Unplug your router. 

Remove the plastic 

baseplate from the router base, and separate 
the base from the router. Remove the collet. 
Thread on the ReadyMILL™ and tighten using 
a wrench. Reinstall the router base. 

A1-3

 

Orient the Router Adapter with 
the bearing facing toward the 

router, and the notch away from the power 
cord. Pass the large diameter portion of the 
ReadyMILL™ through the bearing to center 
the Router Adapter with the Router.

A1-4

 

Installation Method 1. With the 
Adapter flat against router base, 

align Router Adapter with 4 screw holes in 
router base, loosely install (4) Router Adapter 
Screws, then tighten. 

A1-5

 

Installation Method 2. Align 
Router Adapter with 2 screw 

holes in front of router base, and loosely 
install (2) Router Adapter Screws. Loosely 
install Router Adapter Side Block to accessory 
attachment hole on back of router with (1) 
Router Side Block Screw. Use the appropriate 
size for your router. Loosely install (1) Router 
Adapter Screw into the Side Block through 
the Router Adapter. Tighten (2) front Router 
Adapter Screws. Press Side Block against 
router and tighten (1) Router Side Block Screw.

Summary of Contents for Router JigPro

Page 1: ...INSTRUCTIONS V1 2 ...

Page 2: ...ch 11 Eye Protection 12 Ear Protection 13 WD 40 or Cutting Fluid TOOLS NEEDED A Guide Plate B Router Adapter C 4 Router Adapter Screws D Router Adapter Side Block E 2 Router Side Block Screws F Left Side Plate G Right Side Plate H AR 15 AR 9 Buffer Plate I 308 AR 10 Buffer Plate J AR 15 AR 9 Takedown Adapter K 308 AR 10 Takedown Adapter L AR 15 AR 9 Takedown Pin M 308 AR 10 Takedown Pin N Drill Gu...

Page 3: ... the Takedown Adapter pass the Takedown Pin through the receiver and adapter Use the correct Takedown Pin for the receiver 1 6 Align the Buffer Plate with the holes in the rear of the Guide Plate Loosely install 2 Jig Screws ASSEMBLY Thank you for your Router Jig Pro purchase At 5D Tactical we understand you have chosen to spend your hard earned money with us and because of that we strive for 100 ...

Page 4: ...during jig use 1 10Install the Drill Guide as shown Loosely insert 2 Jig Screws then tighten 1 11Clamp Jig Assembly securely in a vise as shown by the notches provided in the Side Plates DO NOT CLAMP JIG BY OUTSIDE OF SIDE PLATES DAMAGE WILL OCCUR REVIEW IMAGES CAREFULLY PART 2 DRILLING STEP 1 2 1Spray WD 40 into Drill Guide hole and insert 21 64 drill bit Do not start the drill until the bit is f...

Page 5: ...r set to the highest speed setting Do not insert or remove the end mill while the router is spinning Prior to turning the router on ENSURE THE END MILL IS CENTERED WITHIN THE MILLING PILOT HOLE AND NOT CONTACTING ANY PART OF THE RECEIVER Hold firmly and apply moderate downward pressure when starting the router While milling move the router smoothly and in a clockwise manner as shown in the image K...

Page 6: ... hole The Guide Pins should be positioned inside the 1 Guide Cavities on both sides Hold firmly turn router on and mill using consistent pressure and speed moving in a clockwise manner 3 4 Complete the first pass of milling allowing the Guide Pins to trace the entire area of the Guide Cavities 3 5 Set end mill depth to the second hash mark Mill second pass following the same method and process as ...

Page 7: ...508 834 4223 5DTACTICAL COM 7 PART 4 MILLING STEP 2 4 1 Remove 1 Short Guide Pins and install 2 Medium Guide Pins Do not overtighten 4 2 Set end mill depth to the first hash mark using Depth Gauge 2 ...

Page 8: ... Guide Cavities 4 4 Set end mill depth to the second hash mark Mill the second pass following the same method and process 4 5 Continue milling adjusting depth by 1 hash mark until you have milled to the bottom of Depth Gauge 2 STOP Before continuing to Depth Gauge 3 the 3 Long Guide Pins must be installed ...

Page 9: ... by the edges of the side plates with the RIGHT Side Plate facing up Ensure that the assembly is level Spray WD 40 into the large Guide Hole and insert 3 8 drill bit Do not start drill until bit is fully inserted in the Guide Hole Apply moderate pressure and drill until the bit penetrates the right side wall and continue drilling through left side wall 6 2 Spray WD 40 into both small Guide Holes a...

Page 10: ...outer Adapter Bearing Prior to first use the tool holder portion of the ReadyMILL may require light oiling and or cleaning with a mildly abrasive scouring pad to ensure a reliable slip fit DO NOT SAND OR GRIND YOUR ReadyMILL Do not force the ReadyMILL into the bearing or it may become stuck The end mill cutting teeth are extremely sharp use the protective end mill cap whenever handling the ReadyMI...

Page 11: ... by installing the ReadyMILL Unplug your router Remove the plastic baseplate from the router base and separate the base from the router Remove the collet Thread on the ReadyMILL and tighten using a wrench Reinstall the router base A1 3Orient the Router Adapter with the bearing facing toward the router and the notch away from the power cord Pass the large diameter portion of the ReadyMILL through t...

Page 12: ...508 834 4223 5DTACTICAL COM 12 508 834 4223 5DTACTICAL COM ...

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